DoorKing 1602-162 User manual

1
1602-149-E-11-19
Lockwasher 3/8”
Washer 3/8”
Hub
Horizontal Arm Direction
Counterweight
Mounting
Plate Holes
Hex Bolt 1/2” x 1”-3/4” Tap
Locking Plate Washer
Phillips Screw 10-32 x 1/2”
Hub
Vertical Arm Direction
Mount hubs on
operator FIRST.
Test hubs UP and
DOWN positions
BEFORE installing
counterweight
mounting plates,
then assemble arms,
cables and wire
harness on LED
models.
Lighted Arms ONLY Note:
See page 3 for correct
arm positions and wiring.
Clip around counterweights
before srewing cover on.
Counterweight
Mounting Plate
See
next
page
Hex Nut 3/8”
Hex Bolt 3/8” x 1”
Counterweight Mounting Plate
Hardware x 4
Counterweight
Mounting Plate
Hardware x 4
Washer 3/8”
Support arms during assembly until all cables
have been installed and adjusted for level.
DoorKing Part Numbers:
1602-162
20 ft Arm
1602-164
24 ft Arm
1602-166
27 ft Arm
1602-172
20 ft LED Arm
1602-174
24 ft LED Arm
1602-176
27 ft LED Arm
Washer 3/8”
Nylon Washer
Hex Head Screw
Cotter Pin
14 ft cable (See page 3)
UHMW Shear Pin
3/8” Washer
&Cotter Pin
3-PIECE ROUND ALUMINUM ARM KITS
These kits are designed ONLY for the 1602 model barrier gate operator with or without LED lights.
Copyright 2019 DoorKing®, Inc. All rights reserved.
120 S. Glasgow Avenue
Inglewood, California 90301 U.S.A.
Test hub UP and DOWN position
before installing arms.

2
1602-149-E-11-19
Wishbone Steel Cables Note:
These 2 steel cables are used
on ALL arm assemblies.
The End of Arm Assembly steel cable is ONLY used on the 27 ft arm.
The 20 ft and 24 ft arms DO NOT use this steel cable.
Adjust ALL cables
with turnbuckles to
make the arms level.
Wishbone Hardware Assembly
End of Arm
Washer 3/8”
Hex Bolt 3/8” x 4” and Washer 3/8”
Washer 3/8”
Lockwasher 3/8”
Hex Nut 3/8”
Turnbuckle Eye
Bolt and Nut
Turnbuckle Thimble
Eye
Thimble
Eye Cable
Clamp
Cable
Clamp
UHMW Shear Pin
3/8” Washer & Cotter Pin
Washer 3/8”
Washer 3/8”
Eye Bolt 3/8” x 4”
Lockwasher 3/8”
Hex Nut 3/8”
Cotter Pin
Stainless Steel
Cable on 27 ft
models ONLY
Wishbone Stainless Steel Cables
14 ft Arm
14 ft Arm
Washer 3/8”
Eye Bolt 3/8” x 4”
Washer 3/8”
Thimble
Eye
Cable
ClampStainless Steel Cable
Stainless Steel Cable
Lockwasher 3/8”
Hex Nut 3/8”
Plastic
End Cap
Hex Nut 3/8”
Washer 3/8”
Hex Bolt 3/8” x 1”
Hex Bolts 3/8” x 1”
Turnbuckle
Cable
Clamp
Thimble
Eye
Lockwasher 3/8”
Hex Nuts 3/8”
Lockwashers 3/8”
Support arms during assembly until all cables
have been installed and adjusted for level.

3
1602-149-E-11-19
REVERSE
SENSITIVITY
TIME
DELAY
POWER
1
ON
2 3 4 5 6 7 81
ON
2 3 4 5 6 7 8
NC NO
UP
LOOP
DOWN
LOOP
12345678910 11 12 13 14
SW 1
SW 2
ON
OFF
AC POWER DC POWER
ON
AUTO
DOWN
UP
OFF
NONCC
Power
Transformer
115VAC
Red+
Black-
Transformer Plug
Keep wire
harness
clear of
all moving
parts.
MAKE SURE ALL POWER IS TURNED OFF TO OPERATOR!
Power from Operator
Lighted Arms
(for LED models ONLY)
LED
Wire
LED
Wire
LED
Wire
LED
Wire
Arm
Sleeve
LED
Wire
LED
Wire
Area for
Excess Wire
inside Arm
Sleeve.
Connect ALL RED
wires Together
Connect ALL
BLACKwires
Together
BLUE to BLUE
RED to RED
Run wires through
2 holes inside
Arm Sleeve.
14 ft Cable
inside Arm
Arm Stop Inside
Arm Sleeve
Double Sided LED Arm
14 ft Single Sided LED Arm
14 ft Single Sided LED Arm
14 ft Cable Assembly inside Arm
14 ft Cable run inside this Arm ONLY.
Plastic
End Cap
IMPORTANT:
KNOCKOUT for 14 ft cable is located
on ONE SIDE of operator ONLY.
There needs to be slack in the
14 ft cable for rotating arm.
Slack in the
14 ft cable
for rotating
arm.
KNOCKOUT
Run cable through
hole in counterweight
mounting bracket.
Counterweight
Mounting Bracket
IMPORTANT: Wire harness MUST
remain clear of the rotating arm and
the arm cover to avoid wire chaffing.
Note: Stainless Steel
Cable on 27 ft arm ONLY