Dorel Home Products DA6940BK User manual

DA6940BK (Black), DA6940BL (Blue)
DA6940E (Espresso), DA6940W (White)
DA6940GR (Gray)
Date of Purchase
Bunk Bed
Twin Full
EFN – 08/18/2023
Lot Number (TAKEN FROM CARTON)
Thank you for purchasing from DHP!
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY
INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE.
© 2023 Dorel Home Products All Rights Reserved
Weight Limit:
Upper: 165 lbs / 75 kg
Lower: 330 lbs / 150 kg Questions, concerns, missing parts?
CONTACT OUR CUSTOMER SERVICE DEPARTMENT
BEFORE RETURNING PRODUCT TO THE RETAILER.
If parts are missing or damaged, we will gladly ship your
replacement parts free of charge.
Visit www.dhpfurniture.com/eng/replacement-parts
or call Toll-Free 1-800-267-1739.
You can also chat with us atwww.dhpfurniture.com
1
B34DA6940BK01 - 136832

Read Before BeginningAssembly
Work in a spacious area and near where the unit will beused, preferably on a
carpet, or use a piece of the cardboard packaging to protect your floor and product.
Make sure all parts are included. Mostparts are labeled or stamped on the raw
edge.
Read each step carefully. It is very important that each step of theinstructions is
performed in the correct order. If these steps are not followed insequence,
assembly diÿculties will occur.
This product may contain small components. Please ensure that they are kept
away from small children.
This product is designed for home use and is not intended for commercial use.
Limited 1 year Warranty
DHP warrants this product to be free from defects in material and workmanship
and agrees to remedy any such defect. This warranty covers one year from the
date of original purchasefrom authorized retailers. This is solely limited to the
repair or replacement of defective parts and assembly labor is not included.
This warranty does not applyto any product which has been improperly
assembled, subjected to misuse or abuse or which has been alteredor repaired
in any way.The warranty does not cover wearing, tearing, fading or splitting of
the fabric (where applicable). Liability for consequential damages is excluded to
the extent exclusion is permittedby law. This warranty gives you specific legal
rights and you may also have other rights which vary from state to state or
province to province.
To obtain warranty service, purchaser must present original bill of sale.
Components repaired or replaced are warranted through the remainder of the
original warranty period only. The defective components will be repaired or
replaced without charge, subject to the terms and conditions described above.
The terms and conditions of the limited warranty are subject to change without
notice. For the latest warranty policy, please visit www.dhpfurniture.com.
Contact Us!
For help with assembly, identifying parts, product information or to order parts,
please contact us:
Do NOTuse
powertools
Tools required to complete assembly
(not included)
Phillips headscrewdriver
Hammer Flat headscrewdriver
DHP Consumer Services
12345 Albert Hudon, Suite 100,
Montreal, Quebec H1G 3L1
[email protected]
1-800-267-1739
www.dhpfurniture.com
with us!
Chat
1hour
This product is packaged in
1 carton
2
2

STRANGULATION HAZARD - Never attach or hang items to any part of the bunk bed that are not designed for use with the
bed, for example, but not limited to, hooks, belts and jump ropes.
Follow the information on the warnings appearing on the upper bunk end structure and on the carton. Do not remove warning label from bed.
The mattress platform is designed to support a mattress without the need for a posture board or box spring.
Use only mattresses which are 74"-75" long and 37 1/2" - 38 1/2" wide on upper bed and 74" - 75" long and 53" - 54" wide on lower bed.
Ensure thickness of mattress does not exceed 6". Surface of mattress must be at lest 5" (127mm) below the upper edge of guardrails.
Do not allow childrean under 6 years of age to use the upper bunk.
Always use guardrails on both long sides of the upper bunk. If the bunk bed will be placed next to the wall. the guardrail that runs the full
length of the bed should be placed against the wall to prevent entrapment between the bed and wall ( applicable for bunk beds with full
Periodically check and ensure that the guardrail, ladder and other components are in their proper position, free from damage, and that
Do not allow horseplay on or under the bed and prohibit jumping on the bed.
Do not use substitute parts. Contact customer service for replacement parts.
Use of a night light may provide added safety precaution for a child using the upper bunk.
The use of water or sleep flotation mattresses is prohibited.
Always use the ladder for entering and leaving the upper bunk.
Prohibit more than one person on upper bunk.
Keep these instructions for future use.
all connectors are tight.
length guardrails on one side).
Always use the recommended size mattress or mattress support, or both, to help prevent the likelihood of entrapment or falls.
USE ONLY COIL SPRING MATTRESSES ON BOTH THE UPPER AND LOWER BUNKS. FAILURE TO DO SO
CAN RESULT IN INJURY.
WARNING
!
Bunk bed : Full and Twin
32
3

PARTS
D
D
T
F
F
A
A
L
K
S
KK
KKK
ZZ
M
W
W
W
M
L
I
H
J
J
N
O
P
P
P
P
Y
Y
Y
X
X
X
X
Q
Q
B
CR
R
G
G
T
U
U
V
V
E
E
4
2
4

5
TOP POST
HEADBOARD TOP CROSS
SLAT
TOP POST
HEADBOARD BOTTOM CROSS
LONG GUARDRAIL SHORT GUARDRAIL
TOP POST
TOP SIDE RAIL (WITH 3 HOLES)TOP SIDE RAIL (WITH 3 HOLES) TOP SIDE RAIL (WITH 1 HOLES)
LEFT LADDER END
BOTTOM SIDE RAIL
RIGHT LADDER END
BOTTOM POST BOTTOM POSTTOP POST
2
2
6
1
2
2 2
1
1 1
1
2
1
2 21PCS
PCS
PCS
PC
PCS
PCS PCS
PCS
PC PC
PC
PCS
PC
PCS PCSPC
ABC D E
F
K
G
L
H
M
I
N
J
O
2
5
PARTS LIST

6
PARTS LIST
LADDER STEP
BOTTOM HEADBOARD TOP CROSS
SLAT
GUARDRAIL LEG
BOTTOM HEADBOARD TOP CROSS
SPACE BLOCK
SUPPORT POST BOTTOM SLAT (WITHOUT HOLE) BOTTOM SLAT ( WITH 1 HOLE)
SHORT GUARDRAIL POST BOTTOM HEADBOARD TOP CROSS HEADBOARD CENTER CROSS
4
2
2
2
2
2
3 4 3
1 22PCS
PCS
PCS
PCS
PCS
PCS
PCS
PCS PCS PCS
PC PCS
PQR S T
U
Z
V
A1
W X Y
2
6

PART NUMBERS
PART
LABELS
DA6940BK DA6940BLDA6940GR
DA6940W
DA6940E
(BLACK) (BLUE)(GRAY)
(WHITE)
(EXPRESSO)
AT1032130 T1032620T1032400 T1032840 T1033060
T1032140 T1032630T1032410 T1032850 T1033070
T1032150 T1032640T1032420 T1032860 T1033080
T1032160 T1032650T1032430 T1032870 T1033090
T1032170 T1032660T1032440 T1032880 T1033100
T1032180 T1032670T1032450 T1032890 T1033110
T1032190 T1032680T1032460 T1032900 T1033120
T1032200 T1032690T1032470 T1032910 T1033130
T1032210 T1032700T1032480 T1032920 T1033140
T1032220 T1032710T1032490 T1032930 T1033150
T1032230 T1032230 T1032230 T1032230 T1032230
T1032240 T1032720T1032500 T1032940 T1033160
T1032250 T1032730T1032510 T1032950 T1033170
T1032260 T1032740T1032520 T1032960 T1033180
T1032270 T1032750T1032530 T1032970 T1033190
T1032280 T1032760T1032540 T1032980 T1033200
T1032290 T1032770T1032550 T1032990 T1033210
T1032300 T1032780T1032560 T1033000 T1033220
T1032310 T1032790T1032570 T1033010 T1033230
T1032320 T1032800T1032580 T1033020 T1033240
T1032330 T1032810T1032590 T1033030 T1033250
T1032340 T1032820T1032600 T1033040 T1033260
T1032350 T1032830T1032610 T1033050 T1033270
T1032360 T1032360 T1032360 T1032360 T1032360
T1032370 T1032370 T1032370 T1032370 T1032370
T1032380 T1032380 T1032380 T1032380 T1032380
T1032390 T1032390 T1032390 T1032390 T1032390
K
B
L
C
M
D
N
U
E
O
V
F
P
W
G
Q
X
H
R
Y
I
S
Z
J
T
A1
7
Each part has a unique part number.
Please reference the appropriate part
number when contacting customer
service for replacement parts.
Before throwing any packaging, please
verify all contents and make sure you
have received all the parts listed above!
2
7

HARDWARE LIST
JOINT CONNECTOR (4mm HEX HEAD)
WOOD JOINT CONNECTOR (4mm HEX HEAD) WOOD JOINT CONNECTOR (4mm HEX HEAD)
ALLEN KEY
WOOD DOWEL
16 PCS 8 PCS 24 PCS
FLAT HEAD WOOD SCREW
2 PCS 1 PCS
4 PCS
Ø1/4" x 100mm Ø6.5mm x 48mm Ø6.5mm x 100mm
Ø4mm x 19mm
Ø15mm x 100mm
23
4
9
5
12
11
7
8
FLAT HEAD WOOD SCREW
26 PCS
Ø4mm x 35mm
HEX CAP
2 PCS
Ø9mm x 17mm
6
FLANG HEAD WOOD SCREW
6 PCS
Ø4mm x 35mm
HEX SOCKET HEAD BOLT
5 PCS
Ø1/4" x 32mm
8
WOOD DOWEL
60 PCS
Ø10mm x 50mm
TUERCAS BARRILETE
16 PIEZAS
Ø11.8mm x 15mm
10
1

Please do not completely tighten all the hardware,
until the entire assembly is complete, unless
otherwise indicated in the step-by-step
instructions.
The screw(s), bolt(s) to be used at eachstep are
shown in actualsize in the lower right corner of the
page.
Hardware Pack
DA6940BK (Black)
DA6940E (Espresso)
DA6940BL (Blue)
DA6940 (White)
DA6940 (Gray)
9
2
9
TDA6940BK-01
TDA6940BL-01
TDA6940E-01
TDA6940W-01
TDA6940GR-01

A
B
F
R
G
12
12
3
3
3
3
9
9
9
9
9
9
9
9
9
3
9
312
9
3
One of the headboard top crosses has a label onF
it, do not use it in this step.
Attach top posts & using wood joint connectorsA B
. Use Allen key to tighten joint connectors as
shown.
Insert wood dowels into the ends of headboard
top cross , headboard bottom cross andF G
headboard center cross .R
x 10
10
Step 1
3
x 4

9
312
9
Attach top posts & using wood joint connectorsAC
. Use Allen key to tighten joint connectors as
shown.
Insert wood dowels into the ends of headboard
top cross , headboard bottom cross andF G
headboard center cross .R
x 10
11
Step 2
NOTE: FUse headboard top cross with the label
attached to it between top posts and . SeeA C
illustration for label orientation.
NOTE: Label must face towards
the inside of the assembly
!
!
A
C
F
R
G
12
12
3
3
3
3
9
9
9
9
9
9
9
9
9
3
3
3
x 4

11
12
12
12
3
3
3
3
3
3
3
3
3
3
T
T
U
U
V
V
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
D
E
E
D
9
x 24
Repeat the previous step to assemble the remaining
two sets of headboards. Be sure to pair the bottom
posts and for one pair; and for another;D E E D
and the top posts and A for the last pair.C
2
12
Step 3
3
x 8

x 8
10
Insert barrel nuts into bottom side rails as shown.J
Attach the two headboards with bottom posts and(D E)
to bottom side rails using joit connectors andJ
Allen key .
Note: This is the lower bunk.
13
Step 4
10
12
1
!
x 8
1

Attach the support posts to bottom slats ofW Y
the bottom bunk with hex socket head bolts
as shown.
NOTE: X YIf you notice that any of the slats ( & ) are
not perfectly flat, be sure to assemble them so that
the slats ( & ) curves up in the middle and downX Y
on the ends.
Attach the other slats & ) to the bottom side rails(X Y J
with flat head wood screws using a Phillips head
screw driver (not included). Use space block ( ) toA1
space them out.
Attach a bottom slat to bottom side rails withX J
flat head wood screws . Make sure the slat touches
the corner posts (as close to the headboard as possible).
84
x 3 x 14
14
Step 5
8
4
4
!

14
Insert wood dowels into each end of the long
guardrails .L
Use Allen key to tighten all joint connectors.
This is the upper bunk.
Insert barrel nuts into top side rails & .H I
Attach two long guardrails and two top side railsL
and ) to top posts and ) & and ) as shown(H I (A B (A C
using joint connectors & .
9
x 4
x 8
10
2
15
Step 6
9
10
13
12
!
x 8
13
x 4

15
Insert the dowels into each end of short guardrails
. Attach the short guardrail post and oneM S
guardrail leg to short guardrails with woodQ M
joint connectors and flat head wood screws .
3
6
6
3
9
9
9
M
M
S
Q
9
6
x 2
9
x 4
2
16
Step 7
6
9
3
3
x 2

16
Attach the assembled short guardrail to top post A
with wood joint connectors , and to top side rail H
using hex socket head bolts and hes caps as
shown. And use Allen key to tighten the hex cap .
Attach a top slat onto top side rails & of theK H I
top bunk with flat head wood screws .
Make sure the slat touches the corner posts (as close
to the headboard as possible). Attach the other slats
onto the top side rails & with flat head woodK H I
screw and place the slats onto the top side railsZ
& as shown.H I
4
7
8
x 12
x 2 x 2
2
17
Step 8
3
87
7
12
4
4
3
x 2

17
Attach the other guardrail leg to long guardrailsQ
and top side rail with flat head wood screws .L I
Secure the guardrail leg (done in step ) to topQ
side rail with flat head wood screw .H
Place four wood dowels into the holes in the
bottom headboard top crosses . With the help ofT
another person, stack the top bunk onto the bottom
bunk.
6
5
x 4 x 4
18
Step 9
6
6
6
5

18
Insert wood dowels into ends of the ladder steps .P
Attach left ladder end and right ladder end toN O
ladder steps with wood joint connectors .P
Use Allen key to tighten the joint connectors
as shown.
92
x 8 x 8
19
Step 10
2
9
12

19
11
x 2
Attach the ladder to the top side rail with flatH
head screw as shown.
20
Step 11
11