Dorner 2200 series Instruction Manual

851-497 Rev. B
Installation, Maintenace
& Parts Manua
l
Side Tables
for 2100, 2200, 3100, LPZ & MPB
Series Conveyors
Table of Contents
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6” (152mm) Wide Side Table 4. . . . . . . . . . . . . . . .
12” (305mm) Wide Side Table 6. . . . . . . . . . . . . . .
Adjustable Table Height 7. . . . . . . . . . . . . . . . . . . .
Tie Bracket Supports 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Side tables are designed to
support 5 lbs per linear foot
(2.3 kg/m)
DO NOT OVERLOAD SIDE
TABLE.
Ç
Do not use with support
stands equipped with
casters.
Support stands must be
anchored to the floor.
Ç
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechani-
cal hazards before system
start-up.
Ç
Do not use if conveyed prod-
uct over hangs the edge of
the conveyor belt due to
pinch point created
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Warnings – General Safety

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 3851-497 Rev. B
DornerconveyorsarecoveredbyPatentNos. 5,131,529
5,156,260, 5,156,261, 5,174,435, 5,203,447,
5,265,714, 5,875,883, and corresponding patents and
patent applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Product Description
Side Tables are capable of being used on 2100, 2200, 3100,
LPZ, and MPB series conveyors. The following are
application examples:
D6” (152mm) Side Table on 2200 Series conveyor
(Figure 1)
D12” (305mm) Side Table on 2200 Series conveyor
(Figure 2)
A Side Table Plate
B Support Bar
C Tube Clamp
D End Plate
E Adaptor Plate
Typical Components Figure 1
A
BCE
D
Figure 2
Specifications
Models:
WW LLLL
604 = MPB two sides
WIDTH:
06 = 6”wide table
12 = 12” wide table
Table Length Reference*
27M XXX-
602 = 2200, 3100, 3200 two sides
601 = 2200, 3100, 3200 one side
* See “Ordering and Specifications” Catalog for details.
603 = MPB one side
Specifications:
DAvailable in standard 1-ft (305 mm) increments
DAvailable in 6” (152mm) or 12” (305mm) widths
DMax load of 5 lbs per foot length (2.3 kg/m)
DAbove, below, or flush height adjustment for ease of
product transfer
DProduct width
– 12¨ (305mm) maximum
– 6¨ (152mm) minimum
DTable support bar maximum distances (see Figure 3)
D = 36¨ (914mm) maximum
E = 12¨ (305mm) maximum
Figure 3
E
D
Introduction

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 4Dorner Mfg. Corp.
Required Tools
DHex key wrenches
– 4 mm
– 5 mm
DTorque wrench
6” (152mm) Wide Side Table
Ç
Side tables are designed to
support 5 lbs per linear foot
(2.3 kg/m)
DO NOT OVERLOAD SIDE
TABLE.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Ç
Do not use with support
stands equipped with
casters.
Support stands must be
anchored to the floor.
Ç
Do not use if conveyed prod-
uct over hangs the edge of
the conveyor belt due to
pinch point created
1.Typical components (Figure 4)
NOTE: Quantities vary depending on accessory length.
Items F and H are shown seperate for illustration pur-
poses only. They are shipped assembled.
Figure 4
I
F
H
J
G
Illustration References
F Side Table
G Support Bar Assembly
H Clamps
I T– bar
J M6 x 14 mm Socket Head Screws
2.Remove any guiding on the table side of the
conveyor.
3.Insert T-bars (I of Figure 5) in side of conveyor.
Figure 5
I
Installation

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 5851-497 Rev. B
4.Attach support bar assembly (G of Figure 6) to
conveyor using T-bar (I) with screws (J), hand
tighten.
Figure 6
G
J
I
5.Repeat steps 3 and 4 for each support bar assembly,
space support bars evenly through length of table.
6.Once support bars are spaced evenly, tighten screws
(J of Figure 7) snugly with 5 mm hex wrench.
Figure 7
J
7.Space clamps (H of Figure 8) same distance apart as
support bars (G).
H
G
Figure 8
8.Orient table such that pocket (K of Figure 9) is
toward the conveyor.
K
Figure 9
9.Lift table (F of Figure 10) and slide clamps (H) on to
support bars (G).
Figure 10
F
H
G
10.Adjust hoizontal position of table. Tighten clamp
screws (L of Figure 11).
Figure 11
L
L
11.Adjust the height of the table. See “Adjusting the
table height” section on page 7.
Installation

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 6Dorner Mfg. Corp.
12” (305mm) Wide Side Table
Ç
Side tables are designed to
support 5 lbs per linear foot
(2.3 kg/m)
DO NOT OVERLOAD SIDE
TABLE.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Ç
Do not use with support
stands equipped with
casters.
Support stands must be
anchored to the floor.
Ç
Do not use if conveyed prod-
uct over hangs the edge of
the conveyor belt due to
pinch point created
1.Typical components (Figure 12)
NOTE: Quantities vary depending on accessory length.
Items F and H are shown seperate for illustration pur-
poses only. They are shipped assembled.
Figure 12
G
I
JF
H
Illustration References
F Side Table
G Support Bar Assembly
H Clamps
I T– bar
J M6 x 14 mm Socket Head Screws
2.Follow steps 2 through 10 of “6” (152mm) Wide
Side Table” on page 4.
3.Orient second table (N of Figure 13) so it will mate
with the first table(M). Lift second table (F of Figure
14) and slide clamps (H) on to support bars (G).
There is only one additional clamp per support bar.
Figure 13
MN
Installation

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 7851-497 Rev. B
F
H
G
Figure 14
4.Tighten second set of clamp screws (L of Figure 15)
to 30 in–lb (2.5 N–m).
L
Figure 15
5.Adjust the height of the table. See “Adjusting the
table height” section on page 7.
Adjusting Table Height
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Remove load from table prior to adjusting height.
Ç
Ç
Ç
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE TABLE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
NOTE: Table has multiple height positions. See Figure
16 for examples.
Over Belt
Flush With Belt
Below Belt
Figure 16
1.Loosen all clamp screws (L of Figure 17) on each
support bar.
L
Figure 17
L
2.Pull table (F of Figure 18) away from conveyor (O)
about 1/2” (13 mm).
Figure 18
FO
Installation

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 8Dorner Mfg. Corp.
3.Loosen support bar mounting screws (J of Figure
19).
Figure 19
J
4.To raise table: Turn set screw (P of Figure 20)
clockwise at each support bar.
To lower table: Turn set screw (P) counter clockwise
at each support bar.
Figure 20
P
5.Push table (F of Figure 21) into desired position, see
Note on page 7 for examples.
Figure 21
F
6.Tighten support bar mounting screws (J of Figure
22) to 128.5 in–lbs (14.5 N–m).
Figure 22
J
NOTE: Check for clearance between table and convey-
or belt prior to conveyor start-up.
7.Verify table position and tighten all clamps.
Tie Bracket Supports
If additional support is necessary contact Dorner to order
a tie bracket support kit (Q of Figure 23).
Figure 23
Q
Refer to Dorner manual 851–337 “Adjustable Tie
Brackets” for installation instructions.
Installation

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
Dorner Mfg. Corp. 9851-497 Rev. B
6” (152 mm) Wide Table
NOTE: For replacement parts other than those
shown on this page, contact an authorized Dorner
Service Center or the factory.
6
1
8
2
11
10
9
7
3
5
4
12
Item Part Number Description
1 300892 Support Bar 6”
2 300894 Adaptor Plate (2100, 2200, 3100, LPZ
Series)
301035 Adaptor Plate (MPB Series)
3 301047 End Plate
4 300895_LLLLL Side Table Plate
Where LLLL=Table Length (inches)
Example 2ft (24in)=300895–02400
5 639971M Tee Bar, Drop–In Metric
6 807–1111 Tube Clamp
7 910522M Screw, Buttonhead M5–0.80x6mm
8 969900M Screw, Sockethead M6–1.00x14mm
9 920692M Screw, Sockethead Low
M6–1.00x12mm (2100, 2200, 3100,
LPZ Series)
920695M Screw, Sockethead Low
M6–1.00x25mm (MPB Series)
10 930820M Screw, Flathead M8–1.25x20mm
11 920697M Screw, Cap Hexhead M6–1.00x45mm
12 911–221 Washer, Flat, SAE, SS
Service Parts

Side Tables for 2100, 2200, 3100, LPZ & MPB Series Conveyors Installation, Maintenance, & Parts Manual
851-497 Rev. B 10 Dorner Mfg. Corp.
12” (305 mm) Wide Table
1
6
4
8
2
5
11 3
7
910
12
Item Part Number Description
1 300893 Support Bar 12”
2 300894 Adaptor Plate (2100, 2200, 3100, LPZ
Series)
301035 Adaptor Plate (MPB Series)
3 301047 End Plate
4 300894_LLLLL Side Table Plate
Where LLLL=Table Length (inches)
Example 2ft (24in)=300895–02400
5 639971M Tee Bar, Drop–In Metric
6 807–1111 Tube Clamp
7 910522M Screw, Buttonhead M5–0.80x6mm
8 969900M Screw, Sockethead M6–1.00x14mm
9 920692M Screw, Sockethead Low
M6–1.00x12mm (2100, 2200, 3100,
LPZ Series)
920695M Screw, Sockethead Low
M6–1.00x25mm (MPB Series)
10 930820M Screw, Flathead M8–1.25x20mm
11 920697M Screw, Cap Hexhead M6–1.00x45mm
12 911–221 Washer, Flat, SAE, SS
Service Parts