Dorner 2100 Series User manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-260 Rev. L
2100, 2200, 4100, 6200 and
MPB Series Bottom Mount
Drive Package for Light Load
60 Hz Gearmotors
Installation Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings -General Safety ................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 4
Gearmotor Mounting Package Models: .......................... 4
Table 1: Gearmotor Specifications .................................. 5
Table 2: RPM/Torque for Light Load Fixed Speed
Parallel Shaft 60 Hz Gearmotors .................................... 5
Table 3: RPM/Torque for Light Load Variable Speed
Parallel Shaft DC Gearmotors ........................................ 5
Table 4: RPM/Torque for Light Load
Brushless DC Gearmotors .............................................. 5
Table 5: Pulley Ratio/Timing Belt Number .................... 6
Table 6: Conveyor Belt Speed Factor.............................. 6
Belt Speed Calculation: ................................................... 6
How to Calculate Belt Speed ....................................... 6
Installation ........................................................................... 7
Required Tools................................................................. 7
Mounting.......................................................................... 7
Preventive Maintenance and Adjustment .......................... 10
Required Tools ............................................................... 10
Timing Belt Tensioning.................................................. 10
Timing Belt Replacement .............................................. 10
Drive or Driven Pulley Replacement ............................ 11
Gearmotor Replacement ................................................ 11
Single Phase Motor ..................................................... 11
DC Variable Speed Motor .......................................... 11
Brushless DC Motor ................................................... 12
All Models .................................................................. 12
Service Parts....................................................................... 14
2100, 2200, 4100, 6200 Series and MPB Series
Light Load Bottom Mount Drive Package .................... 14
Pulley Ratio / Timing Belt Combinations ...................... 15
4100 Series Adapter Package ........................................ 16
Gearmotors ..................................................................... 16
Notes .................................................................................. 17
Return Policy...................................................................... 18
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2100 Series conveyors are covered by the following
patent numbers: 5,131,529, 5,174,435, and corresponding
patents and patent applications in other countries.
Dorner 2200 and MPB Series conveyors are covered by
patent number 5,174,435, 6,422,382 and corresponding
patents and patent applications in other countries.
Dorner 4100 Series conveyors are covered by patent number
3,923,148, 5,131,529 and corresponding patents and patent
applications in other countries.
Dorner 6200 Series conveyors are covered by patent number
6,685,009, 5,174,435, 6,109,427, 6,298,981 and
corresponding patents and patent applications in other
countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre- configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. Do NOT operate equipment without
guards.

851-260 Rev. L 3 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Warnings -General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury. KEEP OFF
CONVEYORS.
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
DANGER
Hazardous voltage will cause severe injury or
death. LOCK OUT POWER BEFORE WIRING.
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system startup.
WARNING
MPB Series Conveyors are not reversible.
Reversing creates pinch points which can
cause severe injury.
DO NOT REVERSE MPB SERIES
CONVEYORS.
A
A
A
A

Dorner Mfg. Corp. 4 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Product Description
Refer to Figure 1 for typical components. Figure 1
Figure 1
Specifications
Gearmotor Mounting Package Models:
Example:
* See “Ordering and Specifications” Catalog for details.
1 Cover
2 Conveyor
3 Belt Tensioner
4 Mounting Bracket
5 Drive Pulley
6 Timing Belt
7 Gearmotor
8DrivenPulley
1
2
8
7
6
54
3
Language Code: M = U.S. English
Output Shaft Type: P = Parallel Shaft
Gearmotor Type:
L = Fixed Speed
V = Variable Speed
Mount Style: B = Bottom Mount
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
2 M B P L WW A 32 32
2 = 2100 Series Conveyor
22 = 2200 Series Conveyor
4 = 4100 Series Conveyor
6 = 6200 Series Conveyor
2P = MPB Series Conveyor
Belt Type: = flat belt, A through J = cleated belt
Drive Pulley (see Belt Speed Tables)
Driven Pulley (see Belt Speed Tables)
* See “Ordering and Specifications” Catalog for details.
F = Flush Mount (2200 Series Only)
A = Brushless DC DC
B
A

851-260 Rev. L 5 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Specifications
Table 1: Gearmotor Specifications
* Controller Inputs
Table 2: RPM/Torque for Light Load Fixed Speed Parallel Shaft 60 Hz
Gearmotors
* 115V, 1 phase, non-reversing
Table 3: RPM/Torque for Light Load Variable Speed Parallel Shaft DC
Gearmotors
* 130VDC
Table 4: RPM/Torque for Light Load Brushless DC Gearmotors
* 130VDC
Single Phase DC Variable Speed Brushless DC
Output Power 0.03 hp (0.025 kw) 0.06 hp (0.04 kw) 0.083 hp (0.06 kw)
Input Voltage 115 Volts A.C. 130 Volts D.C. *115/230 Volts D.C.
Input Frequency 60 Hz N/A 60 Hz
Full Load Amperes 0.49 Amperes 0.48 Amperes 4.5/1.5 Amperes
Gearmotor Ratios 15:1 and 36:1 18:1 and 60:1 15:1, 20:1 and 50:1
Gearmotors*
Part Number Gear Ratio RPM In-lb N-m
62M036PL4FN 36:1 42 36 4.1
62M015PL4FN 15:1 100 15 1.7
Gearmotors*
Part Number Gear Ratio RPM In-lb N-m
62M060PLD3DEN 60:1 5-42 65 7.4
62M018PLD3DEN 18:1 17-139 21 2.4
Gearmotors*
Part Number Gear Ratio RPM In-lb N-m
62M050PLBDDEN 50:1 2-60 76 8.6
62M020PLBDDEN 20:1 5-150 31 3.6
62M015PLBDDEN 15:1 7-200 23 2.7

Dorner Mfg. Corp. 6 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Specifications
Table 5: Pulley Ratio/Timing Belt Number
Figure 2
Figure 2
Table 6: Conveyor Belt Speed Factor
Belt Speed Calculation:
How to Calculate Belt Speed
1. Determine gearmotor RPM from tables 2-4.
2. Determine the pulley kit ratio. Count the number of teeth on the drive and driven pulleys following figure 2. Using table 5,
look up pulley ratio based on pulley combinations.
3. Determine conveyor speed factor using table 6. Based on your conveyor type, select the appropriate factor.
4. Calculate belt speed:
Example: Belt Speed = Gearmotor RPM (tables 2-4) x Pulley Kit Ratio (table 5) x Conveyor Speed Factor (table 6)
2200 Series light load variable speed 60:1 gearmotor with 22 tooth sprocket on gearmotor (Drive) and 32 tooth sprocket on the
conveyor output shaft (Driven).
Motor
(Drive)
Pulley Teeth
Conveyor
(Driven)
Pulley Teeth
Pulley
Ratio
Timing Belt
Flat Belt 2200/
MB/MPB
Cleated Belt
2200/MB/MPB
Flat Belt
4100/6200
Cleated Belt
4100/6200
19 32 0.59 N/A N/A 814-119 814-104
22 32 0.69 N/A N/A 814-106 814-105
28 22 1.27 N/A N/A 814-107 814-104
28 28 1.00 814-103 814-105 N/A N/A
28 32 0.88 814-103 814-105 814-100 814-065
32 19 1.68 814-119 814-104 814-119 814-104
32 22 1.45 814-119 814-104 814-103 814-105
32 28 1.14 814-103 814-105 814-100 814-065
44 19 2.32 814-100 814-065 814-096 814-101
44 22 2.00 814-096 814-101 814-096 814-101
44 28 1.57 814-096 814-101 814-104 814-101
44 32 1.38 N/A N/A 814-105 814-064
Drive Pulley
Driven Pulley
Series Ft/revolution M/revolution
2200 / 2300 0.350 0.107
2100 / 4100 / 6100 / 6200 0.278 0.085
2200 MPB 0.590 0.180
2200 Precision Move 0.394 0.120
2200 / 2300 Modular Belt 0.394 0.120
Gearmotor = 62M060PLD3DEN = 5 - 42 RPM
Pulley Kit = 22 t mtr. - 32 t conv. = 0.69
Speed Factor = 2200 Series = 0.350 ft/min per RPM
Minimum Belt Speed = 5 x 0.69 x 0.350 = 1.2 Ft/min
Maximum Belt Speed = 42 x 0.69 x 0.350 = 10.1 Ft/min

851-260 Rev. L 7 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Installation
Required Tools
• Hex key wrenches:
2.5 mm, 3 mm & 5 mm
• Torque wrench
Installation Component List:
Mounting
1. Typical components (Figure 3)
Figure 3
Figure 3
2. Locate drive output shaft (Figure 4, item 1) and remove
two screws (Figure 4, item 2).
Figure 4
Figure 4
3. Install M6x8 socket head screw (Figure 5, item 1) and
washer.
Figure 5
Figure 5
1 Bottom Mount Assembly
2 Cover
3 M4 Socket Head Screws (4x)
4DrivenPulley
5 M6 Socket Head Screws (2x)
6Key
7 Timing Belt
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
WARNING
MPB Series Conveyors are not reversible.
Reversing creates pinch points which can
cause severe injury. DO NOT REVERSE MPB
SERIES CONVEYORS.
NOTE
6200 conveyor shown, other Series similar.
1
2
3
45
6
7
1
2
1
A
A

Dorner Mfg. Corp. 8 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Installation
4. For your reference, the following five figures show the
attachment area of complete mounting packages for the
various conveyor series.
Figure 6
2200 Series
Figure 6
Figure 7
6200 Series
Figure 7
Figure 8
4100 Series
Figure 8
Figure 9
2100 Series
Figure 9
Figure 10
MPB Series
Figure 10
5. Attach mount assembly (Figure 11, item 1) with screws
(Figure 11, item 2). Tighten screws to 80 in-lb (9 Nm).
Figure 11
Figure 11
12

851-260 Rev. L 9 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Installation
6. Install key (Figure 12, item 1).
Figure 12
Figure 12
7. Wrap timing belt (Figure 12, item 2) around driven
pulley (Figure 12, item 3) and drive pulley (Figure
12, item 4). Install driven pulley (Figure 12, item 3)
onto conveyor shaft.
8. Remove cam bearing and spacer (Figure 13, item 1).
Figure 13
Figure 13
9. Place the cam bearing and spacer (Figure 14, item 1)
next to the driven pulley (Figure 14, item 2). Ensure the
flanges of the driven pulley are aligned with the cam
bearing. Tighten driven pulley set screws (Figure
14, item 3). This will allow for proper belt alignment
while conveyor is in use. Replace cam bearing and
spacer (Figure 14, item 1).
Figure 14
Figure 14
10. Depending on direction of conveyor belt travel (1 or 2
of Figure 15, position timing belt tensioner (Figure
15, item 3) as shown. Tension timing belt to obtain 1/8”
(3 mm) deflection for 1 lb (456 grams) of force at timing
belt mid-point (Figure 15, item 4). Tighten tensioner
screw to 106 in-lb (12 Nm).
Figure 15
Figure 15
11. Install cover (Figure 16, item 1) with four (4) screws
(Figure 16, item 2). Tighten to 35 in-lb (4 Nm).
Figure 16
Figure 16
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
13
42
1
2
3
1
4
4
1
2
3
1
2
2
A

Dorner Mfg. Corp. 10 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Required Tools
• Hex key wrenches:
2.5 mm, 3 mm, 5 mm
• Straight edge
• Screwdriver (for terminal box screws)
• Torque wrench
Timing Belt Tensioning
1. Remove four (4) screws (Figure 17, item 1) and
remove cover (Figure 17, item 2).
Figure 17
Figure 17
2. Loosen tensioner (Figure 18, item 1).
Figure 18
Figure 18
3. Depending on direction of conveyor belt travel (1 or 2
of Figure 19), position timing belt tensioner (Figure
19, item 3) as shown. Tension timing belt to obtain 1/8”
(3 mm) deflection for 1 lb (456 grams) of force at timing
belt mid-point (Figure 19, item 4). Tighten tensioner
screw to 106 in-lb (12 Nm).
Figure 19
Figure 19
4. Install cover (Figure 17, item 2) with four (4) screws
(Figure 17, item 1). Tighten screws to 35 in-lb (4 Nm).
Timing Belt Replacement
1. Remove four (4) screws (Figure 17, item 1) and
remove cover (Figure 17, item 2).
2. Loosen tensioner (Figure 18, item 1).
3. Remove timing belt (Figure 20, item 1).
Figure 20
Figure 20
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
2
1
1
1
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
4
4
12
3
2
1
A
A

851-260 Rev. L 11 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Preventive Maintenance and Adjustment
4. Install new timing belt.
5. Depending on direction of conveyor belt travel (Figure
19, item 1 or 2), position timing belt tensioner (Figure
19, item 3) as shown. Tension timing belt to obtain 1/8”
(3 mm) deflection for 1 lb (456 grams) of force at timing
belt mid-point (Figure 19, item 4). Tighten tensioner
screw to 106 in-lb (12 Nm).
6. Install cover (Figure 17, item 2) with four screws
(Figure 17, item 1). Tighten screws to 35 in-lb (4 Nm).
Drive or Driven Pulley Replacement
1. Complete steps 1 through 3 of “Timing Belt
Replacement” section on page 10.
2. Loosen set screws and remove drive or driven pulley.
Figure 21
Figure 21
3. Complete steps 6 through 9 of “Installation” section on
page 9.
Gearmotor Replacement
Single Phase Motor
1. Unplug power cord from outlet.
DC Variable Speed Motor
1. Unplug motor cord at disconnect (Figure 22, item 1).
Figure 22
Figure 22
NOTE
If timing belt does not slide over pulley flange,
loosen driven pulley set screws (Figure
20, item 2) and remove pulley with belt. For
re-installation, see steps 6 through 9 on
page 9.
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
NOTE
If drive pulley (Figure 21, item 1) is replaced,
wrap timing belt (Figure 21, item 2) around
drive pulley and complete step 3.
1
2
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
DANGER
Hazardous voltage will cause severe injury or
death. LOCK OUT POWER BEFORE WIRING.
1
A
A

Dorner Mfg. Corp. 12 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Brushless DC Motor
1. Twist covers (Figure 23, item 1) apart.
Figure 23
Figure 23
2. Remove outer cord cover (Figure 24, item 1) from
inner cord cover (Figure 24, item 2).
Figure 24
Figure 24
3. Open inner cord cover (Figure 25, item 1).
Figure 25
Figure 25
4. Unplug motor cord connectors (Figure 26, item 1) and
signal cable connectors (Figure 26, item 2).
Figure 26
Figure 26
All Models
1. Remove four screws (Figure 27, item 1) and remove
cover (Figure 27, item 2).
Figure 27
Figure 27
2. Loosen tensioner (Figure 28, item 1).
Figure 28
Figure 28
3. Remove timing belt (Figure 28, item 2).
1
2
1
1
2
1
2
1
1
1
2

851-260 Rev. L 13 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Figure 29
Figure 29
4. Loosen two (2) set screws (Figure 30, item 1). Remove
drive pulley (Figure 30, item 2).
Figure 30
Figure 30
5. Remove four screws (Figure 31, item 1) and detach
gearmotor.
Figure 31
Figure 31
6. Mount new gearmotor with four screws (Figure
31, item 1). Tighten to 45 in-lb (5 Nm).
7. Replace drive pulley (Figure 30, item 2) and tighten set
screws (Figure 30, item 1).
8. Complete steps 6 through 9 of “Installation” section on
page 9.
9. Replace wiring:
• For a single phase motor, reverse step 1 in “Single Phase
Motor” on page 11.
• For a DC variable speed motor, reverse step 1 on “DC
Variable Speed Motor” on page 11.
• For a brushless motor, reverse steps 1-2 on “Brushless DC
Motor” on page 12.
NOTE
If timing belt does not slide over pulley flange,
loosen driven pulley set screws (Figure
29, item 1) and remove pulley with belt
(Figure 29, item 2). For re-installation, see
steps 6 through 9 on page 9.
1
2
2
1
1

Dorner Mfg. Corp. 14 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Service Parts
2100, 2200, 4100, 6200 Series and MPB Series Light Load Bottom Mount
Drive Package
NOTE
For replacement parts other than those shown in this section, contact an authorized Dorner Service Center
or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
2
10
16
13
5
914
11
13
67
19
18
15
17 4
12
8
20 21
Item Part Number Description
1 202390M Nut, Cam Follower
2 450027M Drive Spacer (2100 -Cleated Belt and all
6200)
450377M Drive Spacer (2100, 2200 and MPB -Flat
Belt and all 4100)
3 450047M Cover Mounting Bracket (Flat Belt)
450375M Cover Mounting Bracket (Cleated Belt and
MPB)
4 200376M Drive Guard (Flat Belt)
450376M Drive Guard (Cleated Belt and MPB)
5 450046M Light Duty Motor Mount Plate -Short (Flat
Belt, except MPB)
450026M Light Duty Motor Mount Plate (Cleated Belt
and MPB)
242532 Flush Top Mount Plate (Flush Drive only)
6 450445 Spacer (Fixed Speed Gearmotors only)
450195 Spacer (Variable Speed
Gearmotors only)
7802-046 Bearing
8807-226 Snap-out Plastic Plug
9807-952 Groove Pin (Used with Item 2 Only)
10 920545M Socket Head Screw M5x45mm -15:1
Gearhead (Fixed Speed Gearmotor Only)
920555M Socket Head Screw M5x55mm -36:1
Gearhead (Fixed Speed Gearmotor Only)
920416M Socket Head Cap Screw M4x16mm
(Variable Speed Gearmotor Only)
920560M Socket Head Cap Screw M5x60mm
(Brushless DC Gearmotor Only)
11 980428M Square Key, 0.4mm x 28mm (Fixed Speed
Gearmotor)
912-084 Square Key, 0.125” x 0.75” (Variable
Speed Gearmotor)
12 920406M Socket Head Screw M4 x 6mm
920481M Socket Head Screw, M4-0.70 x 8 mm
13 920408M Socket Head Screw M4 x 8mm
14 920625M Socket Head Screw M6 x 25mm (2100)
920622M Socket Head Screw M6 x 22mm (2200
Cleated Belt and Flush Drive)
920618M Socket Head Screw M6 x 18mm (4100)
920630M Socket Head Screw M6 x 30mm (2200 Flat
Belt and all 6200)
15 920840M Socket Head Screw M8 x 40mm
16 980422M Square Key 4mm x 22mm
912-084 Square Key, 0.125” x 0.75” (1” Wide
Conveyor -4100 Only)
17 814-105 Timing Belt, 15mm W x 460mm L
814-065 Timing Belt, 15mm W x 475mm L
814-101 Timing Belt, 15mm W x 500mm L
814-108 Timing Belt, 15mm W x 520mm L
18 450366MP Driven Pulley, 22Tooth, 12mm bore
450367MP Driven Pulley, 28Tooth, 12mm bore
450368MP Driven Pulley,32Tooth, 12mm bore
243325 Driven Pulley,16Tooth, 12mm bore (Flush
Drive only)
Item Part Number Description

851-260 Rev. L 15 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Service Parts
Pulley Ratio / Timing Belt Combinations
Figure 32
Figure 32
19 450384MP Drive Pulley, 22Tooth, 10mm bore
450385MP Drive Pulley, 28Tooth, 10mm bore
450386MP Drive Pulley, 32Tooth, 10mm bore
450387MP Drive Pulley, 44Tooth, 10mm bore
450556P Drive Pulley, 22Tooth, 0.5” bore
450556P Drive Pulley, 28Tooth, 0.5” bore
450556P Drive Pulley, 32Tooth, 0.5” bore
450556P Drive Pulley, 44Tooth, 0.5” bore
20 920608M Socket Head Screw, M6-1.00 x 8 mm
21 807-2092 Washer
Item Part Number Description
Motor
(Drive)
Pulley
Teeth
Conveyor
(Driven)
Pulley
Teeth
Pulley
Ratio
Timing Belt
Flat Belt
2200/MB/
MPB
Cleated
Belt 2200/
MB/MPB
Flat Belt
4100/6200
Cleated
Belt 4100/
6200
19 32 0.59 N/A N/A 814-119 814-104
22 32 0.69 N/A N/A 814-106 814-105
28 22 1.27 N/A N/A 814-107 814-104
28 28 1.00 814-103 814-105 N/A N/A
28 32 0.88 814-103 814-105 814-100 814-065
32 19 1.68 814-119 814-104 814-119 814-104
32 22 1.45 814-119 814-104 814-103 814-105
32 28 1.14 814-103 814-105 814-100 814-065
44 19 2.32 814-100 814-065 814-096 814-101
44 22 2.00 814-096 814-101 814-096 814-101
44 28 1.57 814-096 814-101 814-104 814-101
44 32 1.38 N/A N/A 814-105 814-064
Drive Pulley
Driven Pulley

Dorner Mfg. Corp. 16 851-260 Rev. L
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Service Parts
4100 Series Adapter Package Gearmotors
Item Part No. Part Description
1 609486 Mounting Block 1” (25mm)
609487 Mounting Block 2” (51mm)
609488 Mounting Block 3” (76mm)
609479 Mounting Block 4” (102mm)
609480 Mounting Block 5” (127mm)
609481 Mounting Block 6” (152mm)
609482 Mounting Block 7” (178mm)
609483 Mounting Block 8” (203mm)
609484 Mounting Block 10” (254mm)
609485 Mounting Block 12” (305mm)
2 613602P Bolt & Flat Washer Assembly
3 450374 Drive Adapter Plate
4910-126 Hex Nut with Lock Washer
5 930612M Flat Head Screw M6 x 12mm
3
2
5
4
1
Item Part No. Part Description
1 62M036PL411FN Gearmotor, 0.03 hp, 115 Volts, 42
RPM, 60 Hz, 1-Phase, 36:1
62M015PL411FN Gearmotor, 0.03 hp, 115 Volts, 100
RPM, 60 Hz, 1-Phase, 15:1
62M060PLD3DEN Gearmotor, 0.06 hp, 130 Volts, 42
RPM, DC, 60:1
62M018PLD3DEN Gearmotor, 0.06 hp, 130 Volts, 139
RPM, DC, 18:1
62M036PL423FN Gearmotor, 0.03 hp, 230 Volts, 42
RPM, 60 Hz, 3-Phase, 36:1
62M015PL423FN Gearmotor, 0.03 hp, 230 Volts, 100
RPM, 60 Hz, 3-Phase, 15:1
62M036PL423EN Gearmotor, 0.03 hp, 230 Volts, 7-42
RPM, 60 Hz, 3-Phase, 36:1
62M015PL423EN Gearmotor, 0.03 hp, 230 Volts, 17-
100 RPM, 60 Hz, 3-Phase, 15:1
62M050PLBDDEN Gearmotor, 0.083 hp, 60 RPM,
Brushless DC, 50:1
62M020PLBDDEN Gearmotor, 0.083 hp, 150 RPM,
Brushless DC, 20:1
62M015PLBDDEN Gearmotor, 0.083 hp, 200 RPM,
Brushless DC, 15:1
2 980422M Key, 4mm x 22mm, 10mm Bore
912-052 Key, 1/8” x 5/8”, 1/2” Bore
2
1

851-260 Rev. L 17 Dorner Mfg. Corp.
2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Light Load 60 Hz Gearmotors
Notes

851-260 Rev. L Printed in U.S.A.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2012
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the
following information ready for the Dorner factory representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number (if available, part serial number).
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA)
number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and
undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the
customer’s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The
customer is responsible for return freight.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB, 7200, 7300 Series, cleated and specialty belt 50%
AquaGard & AquaPruf Series conveyors non-returnable items
Engineered to order products case by case
Drives and accessories 30%
Sanitary stand supports non-returnable items
Parts
Standard stock parts 30%
Plastic chain, cleated and specialty belts non-returnable items
Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning,
disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned
item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer
Service Team will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.