Dorner 2300 Series Product manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-686 Rev. C
2200 and 2300 Series
iDrive Conveyors
Installation, Maintenance & Parts Manual
2200 Series Conveyor 2300 Series Conveyor

Dorner Mfg. Corp. 2 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Table of Contents
Introduction ......................................................................... 2
Warnings −General Safety ................................................. 3
Product Description............................................................. 4
Specifications ...................................................................... 4
Models ............................................................................. 4
Flat Belt 2200 Series Conveyor ................................... 4
Cleated Belt 2200 Series Conveyor ............................. 4
2300 Series DustPruf Flat Belt Conveyor.................... 5
2300 Series DustPruf Cleated Belt Conveyor.............. 5
CE Specifications............................................................. 5
Conveyor Supports: ......................................................... 5
Maximum Distances..................................................... 5
Specifications................................................................... 6
Motor Specifications........................................................ 6
iDrive Load Capacity (lbs) .............................................. 7
Installation......................................................................... 12
Required Tools............................................................... 12
Recommended Installation Sequence............................ 12
2200 Series Mounting Brackets..................................... 12
2300 Series Mounting Brackets..................................... 13
Return Rollers................................................................ 14
Cleated Belt and 2 - 6¨ (51 - 152 mm) Wide
Flat Belt Conveyors................................................... 14
8 - 18¨ (203 - 457 mm) Wide Flat Belt Conveyors.... 15
Proper Methods of Attachment to Side Rails
(2300 Series Only)........................................................ 15
Self-Drilling Screws................................................... 15
Pre-Drill for Standard Screws.................................... 16
Guiding (2300 Series Only)........................................... 17
Wiring............................................................................ 17
Cover Mounted Controls
with 115 volt Power Supply...................................... 17
Cover Mounted Controls
with Customer Provided Power Supply .................... 18
Cover Mounted Controls............................................ 18
Cover Mounted Controls
with Remote Start/Stop Cable................................... 18
Cover Mounted Controls with Photo Eye Option...... 19
Customer Wired Controls with Flying Leads ............ 20
Preventive Maintenance and Adjustment.......................... 21
Required Tools............................................................... 21
Standard Tools............................................................ 21
Special Tools.............................................................. 21
Checklist ........................................................................ 21
Lubrication..................................................................... 21
Maintaining Conveyor Belt ........................................... 21
Troubleshooting ......................................................... 21
Cleaning...................................................................... 21
Conveyor Belt Replacement........................................... 21
Conveyor Belt Replacement Sequence....................... 21
Belt Removal .............................................................. 21
Belt Installation........................................................... 22
Conveyor Belt Tensioning.............................................. 22
Conveyors with 1.25” (32 mm) Diameter Pulleys...... 23
Conveyors with Nose Bar Idlers................................. 23
Conveyor Belt Tracking................................................. 24
V-Guided Belts........................................................... 24
Non V-Guided Belts ................................................... 24
Spindle Removal ............................................................ 25
A −Idler Spindle Removal......................................... 25
B −Drive Spindle Removal........................................ 25
Bearing Removal & Replacement.................................. 27
Spindle Installation......................................................... 28
Idler Spindle Installation............................................. 28
Drive Spindle Installation........................................... 28
Nose Bar Roller Replacement........................................ 30
Motor Removal and Replacement.................................. 30
Service Parts....................................................................... 32
Drive End ....................................................................... 32
Idler End......................................................................... 34
Nose Bar Idler End......................................................... 35
−04 3” (76 mm) Aluminum Side.................................... 36
−05 1.5” (38 mm) Aluminum Side................................. 37
−07 Low to Side Wiper .................................................. 38
−09 Low to High Side .................................................... 39
−10.5” (13 mm) Extruded Plastic................................... 40
−13 Adjustable Guiding ................................................. 41
−14 Tool-Less Adjustable Guiding................................ 42
0.5” (13 mm) Cleated Belt Guiding ............................... 43
1” (25 mm) Cleated Belt Guiding .................................. 44
2” (51 mm) Cleated Belt Guiding .................................. 45
Flared Side Guiding........................................................ 46
Flat Belt Stand Mount Assembly ................................... 47
Cleated Belt Stand Mount Assembly ............................. 48
Flat Belt Stand Mount Assembly
for 2’ (610 mm) Conveyors........................................... 49
Cleated Belt Stand Mount Assembly
for 2’ (610 mm) Conveyors........................................... 50
3” (70 mm) to 6” (152 mm) Flat Belt Return Roller...... 51
8” (203 mm) to 18” (457 mm) Flat Belt Return Roller.. 51
Cleated Belt Return Roller ............................................. 52
Photo Eye ....................................................................... 52
Conveyor Belt Part Number Configuration.................... 53
Return Policy...................................................................... 54
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner’s Limited Warranty applies.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
Dorner 2200 series conveyors are covered by Patent
Numbers 5,174,435, 6,298,981, 6,422,382 and
corresponding patents and patent applications in other
countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
IMPORTANT
Some illustrations may show guards
removed. DO NOT operate equipment
without guards.

851-686 Rev. C 3 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Warnings −General Safety
A
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting,
walking or riding on conveyor will result in
death or serious injury.
A
DANGER
EXPLOSION HAZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or
serious injury.
A
WARNING
CRUSH HAZARD!
• DO NOT place hands or fingers inside the
conveyor while it is running.
• DO NOT wear loose garments while
operating the conveyor. Loose garments can
become caught up in the conveyor.
• Failure to comply could result in serious
injury.
A
WARNING
CRUSH HAZARD!
• SUPPORT CONVEYOR SECTIONS PRIOR TO
LOOSENING STAND HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
• Loosening stand height or angle adjustment
screws may cause conveyor sections to drop
down, causing serious injury.
A
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards or
performing maintenance. Exposed moving
parts can cause serious injury.
A
WARNING
BURN HAZARD!
DO NOT TOUCH the motor while operating, or
shortly after being turned off. Motors may be
HOT and can cause serious burn injuries.
A
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may be
sharp and could puncture the skin, causing
serious injury.
A
WARNING
SEVERE HAZARD!
• Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
• When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.
• Failure to comply could result in serious
injury.

Dorner Mfg. Corp. 4 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Product Description
Typical Conveyor Components Figure 1:
Figure 1
Figure 1
Typical Controller Components Figure 2:
Figure 2
Figure 2
Specifications
Models
Flat Belt 2200 Series Conveyor
Cleated Belt 2200 Series Conveyor
1Conveyor
2 Support Stand
3DriveEnd
4 Idler/Tension End
4
2
3
1
1 Speed Control
2 Directional On/Off Switch
12
202 M  BB
PA
DLLLLWW PD
D

I

G
Idler Tail Type
Belt Type
Profile(D side) 
Document Language

Motor Shaft Position
Flat Belt 2200 Series Conveyor
-
Profile(A side) 
Drive Tail Type
Tracking / Mounting Brackets
Conveyor Length
Conveyor Width
-FDMPC
iDrive Type
2C2 M  PP LLLLWW

G
Idler Tail Type
SSSS
Cleat Spacing
C
Cleat Type
Document Language

Motor Shaft Position
Cleated Belt 2200 Series Conveyor
Profiles 
Drive Tail Type
Tracking / Mounting Brackets
Conveyor Length
Conveyor Width
BB
Belt Material
-FDMPC
iDrive Type
DID

851-686 Rev. C 5 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Specifications
2300 Series DustPruf Flat Belt Conveyor
2300 Series DustPruf Cleated Belt
Conveyor
CE Specifications
1. CE Marked Models are “U” Document Language code
only.
2. CE Marked Models are not equipped with high voltage
power supply. Conveyor operates on 24VDC. Selection
and final installation of CE rated power supply are the
responsibility of the end user.
3. CE Marked Models operate on 24VDC. Emergency
stops, wiring, and control circuits are not provided.
Selection and final installation of CE rated emergency
stops and control circuits are the responsibility of the
end user.
4. CE Marked Models contain no application control
circuits. If power is disconnected and reconnected this
machine will restart automatically. Selection and final
installation of CE rated control circuits are the
responsibility of the end user.
Conveyor Supports:
Maximum Distances
1 = 18” (457 mm)
2 = 18” (457 mm)
3 = 72” (1828 mm)
Figure 3
Figure 3
20F M  BB

PA
DLLLLWW PD
S


T

G
Idler Tail Type
Belt Type
Profile(D side)
Document Language

Motor Shaft Position
2300 Series DustPruf Flat Belt Conveyor
-
Profile(A side) 
Drive Tail Type
Tracking / Mounting Brackets
Conveyor Length
Conveyor Width
2CF M  PP DLLLLWW S


T

G
Idler Tail Type
SSSS
Cleat Spacing
C
Cleat Type
Document Language

Motor Shaft Position
2300 Series DustPruf Cleated Belt Conveyor
-
Profiles 
Drive Tail Type
Tracking / Mounting Brackets
Conveyor Length
Conveyor Width
L
Belt Type
12
3
Specifications

Dorner Mfg. Corp. 6 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Specifications
Specifications
* See Ordering and Specifications Catalog for details.
Motor Specifications
Conveyor Width
Reference (WW)
02 03 04 05 06 08 10 12 18
Conveyor Belt Width 1.75”
(44mm)
2.75”
(70mm)
3.75”
(95mm)
5”
(127mm)
6”
(152mm)
8”
(203mm)
10”
(254mm)
12”
(305mm)
18”
(457mm)
Maximum Conveyor
Load
See Load Capacity Chart
Belt Travel 4.0” (88 mm) per revolution of spindle
Maximum Belt Speed* 70 ft/minute (21 m/minute)
Belt Takeup 0.38” (10 mm) of stroke = 0.75” (19 mm) of belt take-up
Conveyor Length
Reference (LLLL)
0200 - 0800 in 0001 increments
Conveyor Length 2 ft (610 mm) to 8 ft (2438 mm) in 0.12” (3 mm) increments
NOTE
Maximum conveyor loads based on:
• Non-accumulating product
• Product moving towards gearmotor
• Conveyor being mounted horizontal
Output Power 25 watt 25 watt
Motor Voltage 24 volt DC, 0.8 amp 24 volt DC, 0.8 amp
Transformer Voltage 100-240 VAC, 50/60 Hz 100-240 VAC, 50/60 Hz
Gearmotor Ratio 23:1 66:1
Motor Type Brushless DC Brushless DC
Belt Speeds 7-70 Ft./Min., 5-50 Ft./Min. 2.4-24 Ft./Min., 1.7-17 Ft./Min.
Duty Cycle Non-Continuous Duty Non-Continuous Duty
Index Capability Up to 30 per Minute Up to 30 per Minute

851-686 Rev. C 7 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Specifications
iDrive Load Capacity (lbs)
7 - 70 Ft./Min. FOR BELT TYPE 09
LENGTH
23456789101112
WIDTH
213131313121200000
313131313121200000
411111111111000000
511111010101000000
6101010109900000
899988800000
10 00000000000
12 00000000000
18 00000000000
24 00000000000
5 - 50 Ft./Min. FOR BELT TYPE 09
LENGTH
23456789101112
WIDTH
224242424242400000
324242424242400000
422222222222200000
522222221212100000
621212121212000000
820202020191900000
10 1717171616000000
12 15151400000000
18 00000000000
24 00000000000
2.4 - 24 Ft./Min. FOR BELT TYPE 09
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000
1.7 - 17 Ft./Min. FOR BELT TYPE 09
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000

Dorner Mfg. Corp. 8 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
7 - 70 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
23456789101112
WIDTH
299888800000
399588800000
477776600000
566666600000
666665500000
800000000000
10 00000000000
12 00000000000
18 00000000000
24 00000000000
5 - 50 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
23456789101112
WIDTH
220202020202000000
320202020202000000
418181818181800000
518181817171700000
617171717171700000
816161616151500000
10 1313131212000000
12 11111000000000
18 00000000000
24 00000000000
2.4 - 24 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2524000000000
1.7 - 17 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000

851-686 Rev. C 9 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
7 - 70 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53
LENGTH
23456789101112
WIDTH
219191919191900000
319191919191900000
417171717171700000
517171717171600000
616161616161600000
815151515151500000
10 1212121212000000
12 10101000000000
18 00000000000
24 00000000000
5 - 50 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2323232323000000
12 21212100000000
18 1616000000000
24 1010000000000
2.4 - 24 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000
1.7 - 17 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000

Dorner Mfg. Corp. 10 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
7 - 70 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
23456789101112
WIDTH
265555500000
365555500000
400000000000
500000000000
600000000000
800000000000
10 00000000000
12 00000000000
18 00000000000
24 00000000000
5 - 50 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
23456789101112
WIDTH
217171717161600000
317171717161600000
415151515151400000
515151414141400000
614141414131300000
813131312121200000
10 1010999000000
12 00000000000
18 00000000000
24 00000000000
2.4 - 24 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2221000000000
1.7 - 17 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000

851-686 Rev. C 11 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
2.4 - 24 Ft./Min. FOR NOSE BAR BELTS
LENGTH
23456789101112
WIDTH
220202020202000000
320202020202000000
418181818181800000
518181818181700000
617171717171700000
816161616161500000
10 1313131212000000
12 11111100000000
18 00000000000
24 00000000000
1.7 - 17 Ft./Min. FOR NOSE BAR BELTS
LENGTH
23456789101112
WIDTH
225252525252500000
325252525252500000
425252525252500000
525252525252500000
625252525252500000
825252525252500000
10 2525252525000000
12 25252500000000
18 2525000000000
24 2525000000000

Dorner Mfg. Corp. 12 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Installation
Figure 4
Figure 4
Installation Component List
Required Tools
• Hex-key wrenches:
4 mm, 5 mm
• Level
• Torque wrench
Recommended Installation
Sequence
• Attach mounting brackets to conveyor
• Attach conveyor to stands
• Install return rollers on conveyor (optional)
• Attach guides/accessories (see page 32 through page 52 of
“Service Parts” section for details)
• 2200 Series only: Remove and discard shipping brackets
(Figure 5, item 1).
Figure 5
Figure 5
2200 Series Mounting Brackets
1. Locate brackets. Exploded views shown in Figure 6 and
Figure 7.
Figure 6
Figure 6
Figure 7
Figure 7
2. Remove screws (Figure 6, item 1 and 2) or (Figure
7, item 1 and 2),washers (Figure 6, item 3) or (Figure
7, item 3), nuts (Figure 6, item 4) or (Figure
7, item 4), and T-bars (Figure 6, item 5) or (Figure
7, item 5), from brackets.
NOTE
Conveyor MUST be mounted straight, flat and
level within confines of conveyor. Use a level
(Figure 4, item 1) for setup.
Conveyor frame (two sections if longer than 12ft)
Conveyor brackets (4x)
Return rollers (for longer conveyors)
1
1
1
5
4
3
2
1
5
4
3
2

851-686 Rev. C 13 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Installation
3. Insert T-bars (Figure 6, item 5) or (Figure 7, item 5)
into conveyor side slots (Figure 8, item 1). Fasten
brackets (Figure 8, item 2) to conveyor with mounting
screws (Figure 8, item 3).
Figure 8
Figure 8
4. Fasten brackets to support stand with mounting screws,
washers, and nuts (Figure 8, item 4).
5. Tighten screws (Figure 8, item 3), and mounting
screws on nuts (Figure 8, item 4) to 60 in-lb (7 Nm).
2300 Series Mounting Brackets
1. Locate brackets. Exploded views shown in Figure 9 for
flat belt & Figure 10 for a cleated belt.
Figure 9
Figure 9
Figure 10
Figure 10
2. Remove screws (Figure 9, item 1) or (Figure
10, item 1), washers (Figure 9, item 2) or (Figure
10, item 2), nuts (Figure 9, item 3) or (Figure
10, item 3) from brackets.
3. Locate and retain self-drilling screws (Figure 9, item 4)
or (Figure 10, item 4).
NOTE
Mounting brackets for flat belt conveyors
shown.
A
WARNING
Installing self-drilling screws into the
DustPruf side rail requires substantial force.
Failure to properly support the conveyor
while installing self-drilling screws may
cause the operator or conveyor to slip,
causing severe injury.
SUPPORT CONVEYOR FRAMES WHILE
INSTALLING SELF-DRILLING SCREWS.
13
2
4
IMPORTANT
For proper methods of attachment to
conveyor side rail for 2300 series see
page 15.
NOTE
For maximum support distance see page 5.
4
3
2
1
4
3
2
11

Dorner Mfg. Corp. 14 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Installation
4. Measure an equal distance (Figure 11, item 1) from end
of head plate (on both sides of conveyor) and mark
placement of mounting brackets (Figure 11, item 2).
Fasten mounting brackets to conveyor with mounting
screws (Figure 11, item 3) following proper methods of
attachment instructions on page 10.
Figure 11
Figure 11
5. Fasten brackets (Figure 12, item 1) to support stand
(Figure 12, item 2) with mounting screws (Figure
12, item 3), washers (Figure 12, item 4) and nuts
(Figure 12, item 5).
Figure 12
Figure 12
Return Rollers
Cleated Belt and 2 - 6¨ (51 - 152 mm) Wide
Flat Belt Conveyors
1. Locate return rollers. Exploded views shown in Figure
13 and Figure 14.
Figure 13
Figure 13
Figure 14
Figure 14
2. Remove screws (Figure 13, item 1) or (Figure
14, item 1) and clips (Figure 13, item 2) or (Figure
14, item 2) from roller assembly.
3. Install roller assemblies (Figure 15, item 1) as shown.
Tighten screws (Figure 15, item 2) to 60 in-lb (7 Nm).
Figure 15
Figure 15
NOTE
Mounting brackets for flat belt conveyors
shown.
2
3
1
5
4
2
3
1
12
21
12
2
1
2
1
1

851-686 Rev. C 15 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Installation
8 - 18¨ (203 - 457 mm) Wide Flat Belt
Conveyors
1. Locate return rollers. Exploded view shown in Figure
16.
Figure 16
Figure 16
2. Remove screws (Figure 16, item 1) and clips (Figure
16, item 2) from roller assembly.
3. Install roller assembly as shown (Figure 17, item 1).
Tighten screws (Figure 17, item 1) to 60 in-lb (7 Nm).
Figure 17
Figure 17
Proper Methods of Attachment to
Side Rails (2300 Series Only)
The 2300 DustPruf side rail is designed for self-drilling
attachment of brackets and accessories. This can be done in
two methods: self-drilling screws or pre-drill for standard
screws.
Self-Drilling Screws
All Dorner accessories are provided with 1/4-20 self-drilling
screws.
1. Locate and hold bracket (Figure 18, item 1) to side rail.
Hole should line up with notch (Figure 18, item 2) in
side rail.
Figure 18
Figure 18
2. With a cordless drill or equivalent install self-drilling
screws (Figure 18, item 3). Use high speed setting to
drill through side wall. Once the tap portion is started
switch drill power to a lower speed. Do not fully tighten
with drill.
3. Hand tighten the screws to secure (Figure 19).
Recommended torque is 150 in.lbs (17 Nm).
Figure 19
Figure 19
A
WARNING
Installing self-drilling screws into the
dustpruf side rail requires substantial force.
Failure to properly support the conveyor
while installing self-drilling screws may
cause the operator or conveyor to slip,
causing severe injury.
SUPPORT CONVEYOR FRAMES WHILE
INSTALLING SELF-DRILLING SCREWS.
12
2
1
2
1
1
2
3

Dorner Mfg. Corp. 16 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Installation
Pre-Drill for Standard Screws
The DustPruf side rail will also accept standard screws. M6-
1.0 and 1/4-20 are acceptable. Strength grade 8 is
recommended.
1. Locate and hold bracket (Figure 20, item 1) to side rail.
Hole should line up with notch (Figure 20, item 2) in
side rail. Mark the hole locations with a center punch
(Figure 20, item 3) and remove the bracket.
Figure 20
Figure 20
2. Drill the hole locations (Figure 21, item 1) with a 3/16"
drill bit (Figure 21, item 2).
Figure 21
Figure 21
3. Position and hold bracket (Figure 22, item 1) to side
rail. With a standard M6-1.0 or 1/4-20 screw, install
screws (Figure 22, item 2) with cordless drill or
equivalent. Do not fully tighten with drill.
Figure 22
Figure 22
4. Hand tighten the screws to secure (Figure 23).
Recommended torque is 150 in.lbs (17 Nm).
Figure 23
Figure 23
2
1
3
1
2
1
2

851-686 Rev. C 17 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Installation
Guiding (2300 Series Only)
Due to the DustPruf construction ALL guiding must be
located and installed by the end user. Take care in locating
retaining clips prior to final installation.
1. Lay out retaining clip (Figure 24, item 1) locations. The
end clips should be no greater than 12" (Figure
24, item 2) from end of the conveyor.
Figure 24
Figure 24
2. Hold guide (Figure 24, item 3) and retaining clips
(Figure 24, item 4) to conveyor side rail. Install self-
drilling screws (Figure 24, item 5) following the
“Proper Methods of Attachment to Side Rails (2300
Series Only)” on page 15 procedure.
Wiring
The 2200 and 2300 series iDrive is available in 3 models:
A. Cover Mounted Controls*
B. Cover Mounted Controls with Remote Start/Stop Cable*
C. Customer Wired Controls with Flying Leads
*Both options A and B are available with AC power supply
or customer supplied power supply.
Cover Mounted Controls with 115 volt
Power Supply
1. No wiring is required. Attach quick disconnect end of
power supply (Figure 25, item 1) to power jack (Figure
25, item 2).
Figure 25
Figure 25
A
WARNING
Installing self-drilling screws into the
DustPruf side rail requires substantial force.
Failure to properly support the conveyor
while installing self-drilling screws may
cause the operator or conveyor to slip,
causing severe injury.
SUPPORT CONVEYOR FRAMES WHILE
INSTALLING SELF-DRILLING SCREWS.
NOTE
Profile -09, Low to High Side shown below.
For other guide profile layouts see pages
page 36 thru page 46.
3
4
5
2
1
A
WARNING
Motor will start immediately once power is
supplied. Exposed moving parts can cause
severe injury. LOCK OUT POWER before
wiring to avoid accidental startup.
2 1

Dorner Mfg. Corp. 18 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Installation
Cover Mounted Controls with Customer
Provided Power Supply
1. Locate the male disconnect plug (Figure 27, item 1)
provided.
Figure 26
Figure 26
2. Wire and solder DC power to the two terminals of the
provided DC power plug. Wire +VDC to the short lug
(Figure 27, item 1) and -VDC to the long lug (Figure
27, item 2).
Figure 27
Figure 27
3. Required power is 24VDC, 2 amps minimum.
Cover Mounted Controls
1. Connect power supply to cover. See page 17.
2. Select conveyor running direction with directional
switch (Figure 28, item 1).
Figure 28
Figure 28
3. Select conveyor speed with speed control knob (Figure
28, item 2).
Cover Mounted Controls with Remote
Start/Stop Cable
1. Connect power supply to cover. See page 18.
2. Select conveyor running direction with directional
switch (Figure 29, item 1).
Figure 29
Figure 29
3. Select conveyor speed with speed control knob (Figure
29, item 2).
4. Remote start/stop cable (Figure 29, item 3) comes with
wire nut over remote leads to allow test running
conveyor.
5. Remove wire nut and connect red and black wires to
switching device. Switching device minimum rating 1
amp @ 24 VDC.
1
2
1
1
2
NOTE
1. Start Stop Application: Maximum start stop
cycles are 30 per minute.
2. Reversing Applications: Do not reverse the
motor direction when running. Make sure the
motor is stopped before reversing signal is
given.
NOTE
1. Start Stop Application: Maximum start stop
cycles are 30 per minute.
2. Reversing Applications: Do not reverse the
motor direction when running. Make sure the
motor is stopped before reversing signal is
given.
1
2
3

851-686 Rev. C 19 Dorner Mfg. Corp.
2200 and 2300 Series iDrive Conveyors
Installation
Cover Mounted Controls with Photo Eye Option
Figure 30
Figure 30
1. Mount photo eye and reflector bracket to side of
conveyor close to zone to be sensed.
2. Connect power supply to AC input power, photo eye
plug, and to conveyor drive cover. Adjust conveyor
running direction switch to off (center) position. Photo
eye should have yellow LED lit.
3. Adjust reflector to align with red beam emitted from
photo eye and be at a 90 degree +/- 15 degree angle to
photo eye face. When reflector is properly aligned,
photo eye will have yellow and red LED lit. Green LED
indicates output relay is energized.
4. Adjust photo eye sensitivity by placing a sample object
in the beam. Unscrew clear cover on photo eye top and
slowly turn the gain adjustment clockwise (see caution
below concerning pot adjustment) until the green
(output) LED activates (assuming the sensor is in the
light operate mode). Note the position and remove the
sample object. Now continue turning the sensitivity
setting clockwise to find the position where the green
LED activates from the background reflection. Reset the
sensitivity midway between the two positions.
5. Photo eye comes preset to Light-On operation which
causes the conveyor to run when the sensed zone is clear
and stop when the sensed zone is blocked. For Dark-On
operation move selector to D.O. position (Figure 30).
6. Select conveyor running direction with directional
switch (Figure 28, item 1). If Dark-On operation is
selected, temporarily block photo eye to energize
conveyor.
7. Select conveyor speed with speed control knob
(Figure 28, item 2).
Light On / Dark On Switch
Sensitivity Adjustment Pot
A
CAUTION
Adjustment pots are 3/4 turn devices. Any
resistance encountered while adjusting these
pots indicates you have reached the
adjustment limit stop. Turning past stop will
damage the sensor.

Dorner Mfg. Corp. 20 851-686 Rev. C
2200 and 2300 Series iDrive Conveyors
Installation
Customer Wired Controls with Flying Leads
Figure 31
Figure 31
1. Locate lead wires (Figure 32, item 1) extending from
iDrive cover. Determine wiring diagrams based on
diagrams above (Figure 31).
Figure 32
Figure 32
NOTE
1. Start Stop Application: Maximum start stop
cycles are 30 per minute.
2. Reversing Applications: Do not reverse the
motor direction when running. Make sure the
motor is stopped before reversing signal is
given.
1