Dorner 2200 series User manual

851-816 Rev. E
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2200 Series Version 2
Conveyors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-816 Rev. E
2200 Series Version 2 Conveyors
Table of Contents
Introduction ......................................................................... 4
Warnings −General Safety ................................................. 5
Product Description ............................................................. 6
Specifications ...................................................................... 6
Models: ............................................................................ 6
Flat Belt 2200 Series End Drive Conveyor .................. 6
Cleated Belt 2200 Series End Drive Conveyor............ 6
Flat Belt 2200 Series iDrive Conveyor ........................ 7
Cleated Belt 2200 Series iDrive Conveyor .................. 7
Flat Belt 2200 Series Mid / Center Drive Conveyor.... 7
Flat Belt 2200 Series LPZ End Drive Conveyor.......... 7
Cleated Belt 2200 Series LPZ End Drive Conveyor.... 7
Conveyor Supports .......................................................... 8
End Drive and iDrive Conveyor Supports ................... 8
Maximum Distances: ................................................ 8
Mid / Center Drive Conveyor Supports ....................... 8
Maximum Distances: ................................................ 8
Flat Belt LPZ Conveyor Supports................................ 8
Maximum Distances: ................................................ 8
Maximum Angle:...................................................... 8
Cleated Belt LPZ Conveyor Supports.......................... 8
Maximum Distances: ................................................ 8
Maximum Angle:...................................................... 8
End/Mid Drive Conveyor Specifications......................... 9
Center Drive Conveyor Specifications .......................... 10
Flat Belt LPZ Conveyor Specifications ......................... 11
Cleated Belt LPZ Conveyor Specifications ................... 12
iDrive Conveyor Specifications..................................... 13
iDrive Motor Specifications........................................... 13
iDrive Load Capacity (lbs) ............................................ 14
iDrive Load Capacity (lbs) (continued) ..................... 15
iDrive Load Capacity (lbs) (continued) ..................... 16
iDrive Load Capacity (lbs) (continued) ..................... 17
iDrive Load Capacity (lbs) (continued) ..................... 18
Installation ......................................................................... 19
Required Tools............................................................... 19
Recommended Installation Sequence ............................ 19
Conveyors Up to 12 ft (3658 mm)................................. 19
Conveyors Longer Than 12 ft
(3658 mm)...................................................................... 19
Knuckles..................................................................... 20
Mounting Brackets......................................................... 21
Return Rollers ................................................................ 22
Cleated Belt and 2–6" (51–152 mm) Wide
Flat Belt Conveyors.................................................... 22
8–24" (203–610 mm) Wide Flat Belt Conveyors ...... 22
iDrive Wiring................................................................. 23
Cover Mounted Controls
with 115 volt Power Supply ....................................... 23
Cover Mounted Controls
with Remote Start/Stop Cable .................................... 23
Cover Mounted Controls
with Customer Provided Power Supply ..................... 24
Cover Mounted Controls
with Photo Eye Option ............................................... 25
Guide Clips..................................................................... 26
Adjustable Guides .......................................................... 26
Notes .................................................................................. 28
Preventive Maintenance and Adjustment .......................... 29
Required Tools ............................................................... 29
Standard Tools ............................................................ 29
Checklist......................................................................... 29
Lubrication ..................................................................... 29
Maintaining Conveyor Belt ............................................ 29
Troubleshooting .......................................................... 29
Cleaning ...................................................................... 29
Conveyor Belt Replacement........................................... 29
Conveyor Belt Replacement Sequence....................... 29
Belt Removal for End Drive and iDrive Conveyors... 30
Without Stands or Gearmotor Mounting Package .. 30
With Stands and Gearmotor Mounting Package ..... 30
Belt Removal for Center Drive Conveyors................. 31
Gearmotor Mounting Package Removal................. 32
Drive Module Removal........................................... 33
Belt Removal from Drive Module .......................... 34
Belt Removal for Mid Drive Conveyors..................... 34
Belt Removal for LPZ Conveyors .............................. 35
Cleated Belt Conveyors........................................... 35
Flat Belt Conveyors................................................. 36
Belt Installation for End Drive and iDrive Conveyors 37
Without Stands or Gearmotor Mounting Package .. 37
With Stands and Gearmotor Mounting Package ..... 37
Belt Installation for Center Drive Conveyors ............. 38
Belt Installation for LPZ Conveyors........................... 40
Cleated Belt Conveyors........................................... 40
Flat Belt Conveyors................................................. 41
Conveyor Belt Tensioning.............................................. 42
Conveyors with 1.25" (32 mm) Diameter Pulleys...... 42
Center Drive Conveyors ............................................. 43
Conveyors with Nose Bar Idlers................................. 43
Conveyor Belt Tracking ................................................. 44
V-Guided Belts ........................................................... 44
Non V-Guided Belts ................................................... 44
Pulley Replacement ....................................................... 44
A −Drive Pulley Removal.......................................... 44
B −iDrive Pulley Removal......................................... 45
C −Idler Pulley Removal ........................................... 47
D −5/16" (8 mm) Tight Radius
Nosebar Bearing Removal .......................................... 48
E −5/8" (16 mm) Nosebar Pulley Removal ............... 49
F −Center Drive Module Pulley Removal ................. 50
Drive Module Drive Pulley Removal...................... 50
Drive Module Idler Pulley Removal ....................... 50
G −Mid Drive Module Pulley Removal .................... 50
H −Knuckle Idler Pulley Removal............................. 52
Bearing Removal and Replacement ............................... 52
Removal ...................................................................... 52
Replacement................................................................ 53
iDrive Motor Replacement............................................. 53

851-816 Rev. E 3 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Table of Contents
Knuckle Return Roller Replacement.............................. 54
Cleated Belt Conveyor................................................ 54
Flat Belt Conveyor...................................................... 55
Tail Plate Shaft Knockout Removal............................... 56
Pinion Replacement........................................................ 57
Service Parts....................................................................... 60
End Drive Tail ................................................................ 60
iDrive Tail ...................................................................... 62
Idler Tail ......................................................................... 64
5/16" (8 mm) Tight Radius Nosebar Tail....................... 66
5/8" (16 mm) Nosebar Tail............................................. 67
Center Drive Module...................................................... 68
Mid Drive Module.......................................................... 70
Frame Assembly............................................................. 72
Flat Belt Knuckle............................................................ 74
Cleated Belt Lower Knuckle .......................................... 75
Cleated Belt Upper Knuckle........................................... 76
#04 Profile - 3.00" (76 mm) Aluminum Side................. 77
#05 Profile - 1.50" (38 mm) Aluminum Side................. 78
#07 Profile - Low to Side Wiper .................................... 79
#09 Profile - Low to High Side ...................................... 80
#10 Profile - .5" (13 mm) Extruded Plastic Side............ 81
#13, 33 & 43 Profile - Adjustable Guiding .................... 82
#14, 34 & 44 Profile - Tool-Less Adjustable Guiding ... 83
#16, 36 & 46 Profile - Outboard Adjustable Guiding .... 84
#19, 39 & 49 Profile - Horizontal Adjustable Guiding .. 85
#20, 40 & 50 Profile - Tool-Less
Horizontal Adjustable Guiding....................................... 86
#2 Cleated Profile - 1.00" (25 mm) High Side ............... 87
#4 Cleated Profile - 1.00" (25 mm) High Side
(Non-Reversing) ............................................................. 88
#3 Cleated Profile - 2.50" (64 mm) High Side ............... 89
#5 Cleated Profile - 2.50" (64 mm) High Side
(Non-Reversing) ............................................................. 90
#3 Cleated LPZ Profile - 2.50" (64 mm) High Side....... 91
#5 Cleated LPZ Profile - 2.50" (64 mm) High Side
(Non-Reversing) ............................................................. 92
Flat Belt Mounting Brackets .......................................... 93
Cleated Belt Mounting Brackets .................................... 93
Flat Belt Mounting Brackets for Short Conveyors......... 94
Cleated Belt Mounting Brackets for Short Conveyors... 94
Flat Belt Mounting Brackets Assembled to the Tail ...... 95
Connecting Assembly without Stand Mount.................. 95
Flat Belt Connecting Assembly with Stand Mount........ 96
Cleated Belt Connecting Assembly
with Stand Mount ........................................................... 96
2" (51 mm) to 6" (152 mm) Flat Belt Return Roller ...... 97
8" (203 mm) to 24" (610 mm) Flat Belt Return Roller .. 97
Cleated Belt Return Roller ............................................. 98
Photo Eye........................................................................ 98
Conveyor Belt Part Number Configuration.................... 99
Return Policy.................................................................... 100

Dorner Mfg. Corp. 4 851-816 Rev. E
2200 Series Version 2 Conveyors
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner’s Limited Warranty applies.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
Dorner 2200 series conveyors are covered by Patent
Numbers 5,174,435, 6,298,981, 6,422,382 and
corresponding patents and patent applications in other
countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
IMPORTANT
Some illustrations may show guards removed.
DO NOT operate equipment without guards.

851-816 Rev. E 5 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
A
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting, walking
or riding on conveyor will result in death or serious
injury.
A
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards or
performing maintenance. Exposed moving parts
can cause serious injury.
A
WARNING
BURN HAZARD!
DO NOT TOUCH the motor while operating, or
shortly after being turned off. Motors may be HOT
and can cause serious burn injuries.
A
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may be
sharp and could puncture the skin, causing serious
injury.
A
DANGER
EXPLOSION HAZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or serious
injury.
A
WARNING
CRUSH HAZARD!
•DO NOT place hands or fingers inside the
conveyor while it is running.
• DO NOT wear loose garments while operating the
conveyor. Loose garments can become caught up
in the conveyor.
•Failure to comply could result in serious injury.
A
WARNING
CRUSH HAZARD!
•SUPPORT CONVEYOR SECTIONS PRIOR TO
LOOSENING STAND HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
•Loosening stand height or angle adjustment
screws may cause conveyor sections to drop
down, causing serious injury.
A
WARNING
SEVERE HAZARD!
•Dorner cannot control the physical installation
and application of conveyors. Taking protective
measures is the responsibility of the user.
• When conveyors are used in conjunction with
other equipment or as part of a multiple conveyor
system, CHECK FOR POTENTIAL PINCH POINTS
and other mechanical hazards before system
start-up.
•Failure to comply could result in serious injury.

Dorner Mfg. Corp. 6 851-816 Rev. E
2200 Series Version 2 Conveyors
Product Description
Typical Conveyor Components 1:
Figure 1
Figure 1
Typical iDrive Control Components 2:
Figure 2
Figure 2
Specifications
Models:
Flat Belt 2200 Series End Drive Conveyor Cleated Belt 2200 Series End Drive
Conveyor
1 Conveyor
2 Gearmotor Mounting Package
3 Gearmotor
4 Guiding & Accessories
5 Mounting Brackets
6 Return Rollers
7 Support Stand
8 Variable Speed Controller
9DriveEnd
10 Idler/Tension End
1
6
9
5
8
4
3
2
7
10
5
1 Speed Control
2 Directional On/Off Switch
3 Power Input Jack
2
3
1
Conveyor Length
V-Guide / Mounting Brackets
IdlerTailType
Shaft Position
ConveyorWidth
22ED M WW LLLL V PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
BeltType
-X1234Tail 4 Auxiliary
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
Shaft Option
Conveyor Length
V-Guide / Mounting Brackets
Shaft Position
CleatType
ConveyorWidth
22CT M WW LLLL V B
Document Language
Profile
SSSS
-
DC
Cleat Spacing
BeltType
-
X1234Tail 4 Auxiliary
Shaft Option
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
P

851-816 Rev. E 7 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Specifications
Flat Belt 2200 Series iDrive Conveyor
Cleated Belt 2200 Series iDrive Conveyor
Flat Belt 2200 Series Mid / Center Drive
Conveyor
Flat Belt 2200 Series LPZ End Drive
Conveyor
Cleated Belt 2200 Series LPZ End Drive
Conveyor
* See Ordering and Specifications Catalog for details.
Conveyor Length
V-Guide / Mounting
IdlerTailType
Shaft Position
ConveyorWidth
22ED M WW LLLL V PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
BeltType
-FDCPS
iDriveType
Conveyor Length
V-Guide / Mounting
Shaft Position
CleatType
ConveyorWidth
22CT M WW LLLL V BB
Document Language
Profile
SSSS
-
DC
Cleat Spacing
BeltType
-
FDCPS
iDriveType
P
Conveyor Length
V-Guide / Mounting Brackets
InfeedTailType
Shaft Position
ConveyorWidth
22 CD M WW LLLL V PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
BeltType
-X1234Tail 4 Auxiliary
Shaft Option
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
E
DischargeTailType
Mid / Center DriveType
L1 Section Length
V-Guide / Mounting
Incline / Decline
Shaft Position
ConveyorWidth
22ED M WW LLLL V PA BB
Document Language
Profile (A side)
PD -
D
Profile (D side)
BeltType
-X1234
Tail 4 Auxiliary
Shaft Option
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
LLLL
-AA E
Angle
L2 Section Length
L1 Section Length
V-Guide / Mounting
Shaft Position
CleatType
ConveyorWidth
22CT M WW LLLL V
Document Language
Profile
SSSS
-
DC
Cleat Spacing
-
X1234Tail 4
Auxiliary
Shaft Option
Tail 3
Auxiliary
Shaft Option
Tail 2
Auxiliary
Shaft Option
Tail 1
Auxiliary
Shaft Option
Auxiliary Shaft Exists
P
LLLL
-
LLLL
-
AA E
Incline / Decline
Angle
L3 Section Length
L2 Section Length

Dorner Mfg. Corp. 8 851-816 Rev. E
2200 Series Version 2 Conveyors
Specifications
Conveyor Supports
End Drive and iDrive Conveyor Supports
Maximum Distances:
1 = 24" (610 mm)
2 = 18" (457 mm)
3 = 96" (2438 mm)
Figure 3
Figure 3
Mid / Center Drive Conveyor Supports
Maximum Distances:
1 = 24" (610 mm) (Idler End)
2 = 96" (2438 mm)**
** For conveyors longer than 13 ft (3962 mm), install
support at joint.
Figure 4
Figure 4
Flat Belt LPZ Conveyor Supports
Maximum Distances:
1 = 18" (457 mm) (Drive End)
2 = 96" (2438 mm)
3 = 24" (610 mm) (Idler End)
Maximum Angle:
4 = 5 to 20 degrees
Figure 5
Figure 5
Cleated Belt LPZ Conveyor Supports
Maximum Distances:
1 = 18" (457 mm) (Drive End)
2 = 96" (2438 mm)
3 = 24" (610 mm) (Idler End)
Maximum Angle:
4 = 30 to 60 degrees
Figure 6
Figure 6
12
3
112
4
32
1
4
4
32
1

851-816 Rev. E 9 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Specifications
End/Mid Drive Conveyor Specifications
* See Ordering and Specifications Catalog for details.
** Conveyor Startup Torque dependent on belt type and conveyor length.
Conveyor Width
Reference (WW) 02 03 04 05 06 08 10
Conveyor Belt Width 1.75"
(44 mm) 2.75" (70 mm) 3.75" (95 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm) 10" (254 mm)
Maximum Conveyor
Load*
(See NOTE Below)
30 lb (14 kg) 35 lb (16 kg) 42 lb (19 kg) 50 lb (23 kg) 60 lb (27 kg) 70 lb (32 kg) 80 lb (36 kg)
End Drive Conveyor
Startup Torque** 2 in-lb (0.2 Nm) 3 in-lb (0.3 Nm) 4 in-lb (0.5 Nm) 6 in-lb (0.7 Nm) 8 in-lb (0.9 Nm) 10 in-lb (1.1 Nm) 12 in-lb (1.4 Nm)
Mid Drive Conveyor
Startup Torque** 4 in-lb (0.5 Nm) 5 in-lb (0.6 Nm) 6 in-lb (0.7 Nm) 8 in-lb (0.9 Nm) 10 in-lb (1.1 Nm) 12 in-lb (1.4 Nm) 14 in-lb (1.6 Nm)
End Drive Conveyor
Length Reference
(LLLL)
0150 to 1800 in 0001 increments
Mid Drive Conveyor
Length Reference
(LLLL)
0200 to 2400 in 0001 increments
End Drive Conveyor
Length 1.50 ft (457 mm) to 18 ft (5486 mm) in 0.12"(0.31 mm) increments
Mid Drive Conveyor
Length 2.00 ft (610 mm) to 24 ft (7315 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.0"(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75"(19 mm) of belt take-up
Conveyor Width
Reference (WW) 12 14 16 18 20 22 24
Conveyor Belt Width 12"
(305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm) 22" (559 mm) 24" (609 mm)
Maximum Conveyor
Load*
(See NOTE Below)
80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg)
End Drive Conveyor
Startup Torque** 13 in-lb (1.5 Nm) 14 in-lb (1.6 Nm) 15 in-lb (1.7 Nm) 16 in-lb (1.8 Nm) 17 in-lb (1.9 Nm) 18 in-lb (2.0 Nm) 20 in-lb (2.3 Nm)
Mid Drive Conveyor
Startup Torque** 15 in-lb (1.7 Nm) 16 in-lb (1.8 Nm) 17 in-lb (1.9 Nm) 18 in-lb (2.0 Nm) 19 in-lb (2.1 Nm) 20 in-lb (2.3 Nm) 22 in-lb (2.5 Nm)
End Drive Conveyor
Length Reference
(LLLL)
0150 to 1800 in 0001 increments
Mid Drive Conveyor
Length Reference
(LLLL)
0200 to 2400 in 0001 increments
End Drive Conveyor
Length 1.50 ft (457 mm) to 18 ft (5486 mm) in 0.12"(0.31 mm) increments
Mid Drive Conveyor
Length 2.00 ft (610 mm) to 24 ft (7315 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.0"(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75"(19 mm) of belt take-up

Dorner Mfg. Corp. 10 851-816 Rev. E
2200 Series Version 2 Conveyors
Specifications
Center Drive Conveyor Specifications
* See Ordering and Specifications Catalog for details.
** Conveyor Startup Torque dependent on belt type and conveyor length.
Conveyor Width
Reference (WW) 02 03 04 05 06 08 10
Conveyor Belt Width 1.75"
(44 mm) 2.75" (70 mm) 3.75" (95 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm) 10" (254 mm)
Maximum Conveyor
Load*
(See NOTE Below)
40 lb (18 kg) 50 lb (23 kg) 60 lb (27 kg) 75 lb (34 kg) 90 lb (41 kg) 105 lb (47 kg) 120 lb (54 kg)
Conveyor Startup
Torque** 9 in-lb (1.0 Nm) 10 in-lb (1.1 Nm) 11 in-lb (1.2 Nm) 12 in-lb (1.4 Nm) 15 in-lb (1.7 Nm) 20 in-lb (2.3 Nm) 23 in-lb (2.6 Nm)
Conveyor Length
Reference (LLLL)0200 to 2400 in 0001 increments
Conveyor Length 2.00 ft (457 mm) to 24 ft (7315 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.2"(107 mm) per revolution of pulley
Maximum Belt Speed* 235 ft/minute (72 m/minute)
Belt Take-up 1"(25 mm) of stroke = 2"(51 mm) of belt take-up (Center Drive Conveyors Only)
Conveyor Width
Reference (WW) 12 14 16 18 20 22 24
Conveyor Belt Width 12"
(305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm) 22" (559 mm) 24" (609 mm)
Maximum Conveyor
Load*
(See NOTE Below)
120 lb (54 kg) 120 lb (54 kg) 120 lb (54 kg) 120 lb (54 kg) 120 lb (54 kg) 120 lb (54 kg) 120 lb (54 kg)
Conveyor Startup
Torque** 25 in-lb (2.8 Nm) 26 in-lb (2.9 Nm) 28 in-lb (3.2 Nm) 30 in-lb (3.4 Nm) 32 in-lb (3.6 Nm) 34 in-lb (3.8 Nm) 35 in-lb (4.0 Nm)
Conveyor Length
Reference (LLLL)0200 to 2400 in 0001 increments
Conveyor Length 2.00 ft (457 mm) to 24 ft (7315 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.2"(107 mm) per revolution of pulley
Maximum Belt Speed* 235 ft/minute (72 m/minute)
Belt Take-up 1"(25 mm) of stroke = 2"(51 mm) of belt take-up (Center Drive Conveyors Only)

851-816 Rev. E 11 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Specifications
Flat Belt LPZ Conveyor Specifications
* See Ordering and Specifications Catalog for details.
** Conveyor Startup Torque dependent on belt type and conveyor length.
Conveyor Width
Reference (WW) 02 03 04 05 06 08 10
Conveyor Belt Width 1.75"
(44 mm) 2.75" (70 mm) 3.75" (95 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm) 10" (254 mm)
Maximum Conveyor
Load*
(See NOTE Below)
30 lb (14 kg) 35 lb (16 kg) 42 lb (19 kg) 50 lb (23 kg) 60 lb (27 kg) 70 lb (32 kg) 80 lb (36 kg)
Conveyor Startup
Torque** 4 in-lb (0.5 Nm) 5 in-lb (0.6 Nm) 6 in-lb (0.7 Nm) 8 in-lb (0.9 Nm) 10 in-lb (1.1 Nm) 12 in-lb (1.4 Nm) 14 in-lb (1.6 Nm)
Conveyor Length
Reference (LLLL)0200 to 1000 in 0001 increments
Conveyor Section
Length 2.00 ft (610 mm) to 10.00 ft (3048 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.0"(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75"(19 mm) of belt take-up
Conveyor Width
Reference (WW) 12 14 16 18 20 22 24
Conveyor Belt Width 12"
(305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm) 22" (559 mm) 24" (609 mm)
Maximum Conveyor
Load*
(See NOTE Below)
80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg)
Conveyor Startup
Torque** 15 in-lb (1.7 Nm) 16 in-lb (1.8 Nm) 17 in-lb (1.9 Nm) 18 in-lb (2.0 Nm) 19 in-lb (2.1 Nm) 20 in-lb (2.3 Nm) 22 in-lb (2.5 Nm)
Conveyor Length
Reference (LLLL)0200 to 1000 in 0001 increments
Conveyor Section
Length 2.00 ft (610 mm) to 10.00 ft (3048 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.0"(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75"(19 mm) of belt take-up

Dorner Mfg. Corp. 12 851-816 Rev. E
2200 Series Version 2 Conveyors
Specifications
Cleated Belt LPZ Conveyor Specifications
* See Ordering and Specifications Catalog for details.
** Conveyor Startup Torque dependent on belt type and conveyor length.
Conveyor Width
Reference (WW) 02 03 04 05 06 08 10
Conveyor Belt Width 1.75"
(44 mm) 2.75" (70 mm) 3.75" (95 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm) 10" (254 mm)
Maximum Conveyor
Load*
(See NOTE Below)
30 lb (14 kg) 35 lb (16 kg) 42 lb (19 kg) 50 lb (23 kg) 60 lb (27 kg) 70 lb (32 kg) 80 lb (36 kg)
Conveyor Startup
Torque** 4 in-lb (0.5 Nm) 5 in-lb (0.6 Nm) 6 in-lb (0.7 Nm) 8 in-lb (0.9 Nm) 10 in-lb (1.1 Nm) 12 in-lb (1.4 Nm) 14 in-lb (1.6 Nm)
Conveyor Length
Reference (LLLL)0200 to 1000 in 0001 increments
Conveyor Section
Length 2.00 ft (610 mm) to 10.00 ft (3048 mm) in 0.12"(0.31 mm) increments
Total Conveyor Length
Belt Travel 4.0"(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75"(19 mm) of belt take-up
Conveyor Width
Reference (WW) 12 14 16 18 20 22 24
Conveyor Belt Width 12"
(305 mm) 14" (356 mm) 16" (406 mm) 18" (457 mm) 20" (508 mm) 22" (559 mm) 24" (609 mm)
Maximum Conveyor
Load*
(See NOTE Below)
80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg) 80 lb (36 kg)
Conveyor Startup
Torque** 15 in-lb (1.7 Nm) 16 in-lb (1.8 Nm) 17 in-lb (1.9 Nm) 18 in-lb (2.0 Nm) 19 in-lb (2.1 Nm) 20 in-lb (2.3 Nm) 22 in-lb (2.5 Nm)
Conveyor Length
Reference (LLLL)0200 to 1000 in 0001 increments
Conveyor Section
Length 2.00 ft (610 mm) to 10.00 ft (3048 mm) in 0.12"(0.31 mm) increments
Total Conveyor Length
Belt Travel 4.0"(88 mm) per revolution of pulley
Maximum Belt Speed* 264 ft/minute (80.5 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75"(19 mm) of belt take-up

851-816 Rev. E 13 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Specifications
iDrive Conveyor Specifications
* See Ordering and Specifications Catalog for details.
iDrive Motor Specifications
Conveyor Width
Reference (WW)02 03 04 05 06 08
Conveyor Belt
Width 1.75" (44 mm) 2.75" (70 mm) 3.75" (95 mm) 5" (127 mm) 6" (152 mm) 8" (203 mm)
Maximum
Conveyor Load See iDrive Load Capacity Chart Below
Conveyor Length
Reference (LLLL)0150 to 0800 in 0001 increments
Conveyor Length 1.50 ft (457 mm) to 8 ft (2438 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.0"(88 mm) per revolution of spindle
Maximum Belt
Speed* 70 ft/minute (21 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75" (19 mm) of belt take-up
Conveyor Width
Reference (WW)10 12 14 16 18
Conveyor Belt
Width 10" (254 mm) 12" (305 mm) 14" (356 mm) 16" (406 mm) 18"
(457 mm)
Maximum
Conveyor Load See iDrive Load Capacity Chart Below
Conveyor Length
Reference (LLLL)0150 to 0800 in 0001 increments
Conveyor Length 1.50 ft (457 mm) to 8 ft (2438 mm) in 0.12"(0.31 mm) increments
Belt Travel 4.0"(88 mm) per revolution of spindle
Maximum Belt
Speed* 70 ft/minute (21 m/minute)
Belt Take-up 0.38"(10 mm) of stroke = 0.75" (19 mm) of belt take-up
Output Power 25 watt 25 watt
Motor Voltage 24 volt DC, 0.8 amp 24 volt DC, 0.8 amp
Transformer Voltage 100-240 VAC, 50/60 Hz 100-240 VAC, 50/60 Hz
Gearmotor Ratio 23:1 66:1
Motor Type Brushless DC Brushless DC
Belt Speeds 7-70 Ft./Min., 5-50 Ft./Min. 2.4-24 Ft./Min., 1.7-17 Ft./Min
Duty Cycle Non-Continuous Duty Non-Continuous Duty
Index Capacity Up to 30 per Minute Up to 30 per Minute

Dorner Mfg. Corp. 14 851-816 Rev. E
2200 Series Version 2 Conveyors
Specifications
iDrive Load Capacity (lbs)
7 - 70 Ft./Min. FOR BELT TYPE 09
LENGTH
2345678
WIDTH
213 13 13 13 12 12 0
313 13 13 13 12 12 0
411 11 11 11 11 10 0
511 11 10 10 10 10 0
610 10 10 10 9 9 0
89998880
10-18 0000000
5 - 50 Ft./Min. FOR BELT TYPE 09
LENGTH
2345678
WIDTH
224 24 24 24 24 24 0
324 24 24 24 24 24 0
422 22 22 22 22 22 0
522 22 22 21 21 21 0
621 21 21 21 21 20 0
820 20 20 20 19 19 0
10 17 17 17 16 16 0 0
12 15 15 14 0 0 0 0
14-18 0000000
2.4 - 24 Ft./Min. FOR BELT TYPE 09
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14 25 25 25 0 0 0 0
16 25 25 25 0 0 0 0
18 252500000
1.7 - 17 Ft./Min. FOR BELT TYPE 09
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14 25 25 25 0 0 0 0
16 25 25 25 0 0 0 0
18 252500000

851-816 Rev. E 15 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
7 - 70 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
2345678
WIDTH
29988880
39958880
47777660
56666660
66666550
8-18 0000000
5 - 50 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
2345678
WIDTH
220 20 20 20 20 20 0
320 20 20 20 20 20 0
418 18 18 18 18 18 0
518 18 18 17 17 17 0
617 17 17 17 17 17 0
816 16 16 16 15 15 0
10 13 13 13 12 12 0 0
12 11 11 10 0 0 0 0
14-18 0000000
2.4 - 24 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 25 0 0 0
14-18 25 25 25 25 0 0 0
1.7 - 17 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14-18 252500000

Dorner Mfg. Corp. 16 851-816 Rev. E
2200 Series Version 2 Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
7 - 70 Ft./Min. FOR SINGLE PLY BELT TYPES 19, 53, 72, 73 AND 76
LENGTH
2345678
WIDTH
219 19 19 19 19 19 0
319 19 19 19 19 19 0
417 17 17 17 17 17 0
517 17 17 17 17 16 0
616 16 16 16 16 16 0
815 15 15 15 15 15 0
10 12 12 12 12 12 0 0
12 10 10 10 0 0 0 0
14-18 0000000
5 - 50 Ft./Min. FOR SINGLE PLY BELT TYPES 19, 53, 72, 73 AND 76
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 23 23 23 23 23 0 0
12 21 21 21 0 0 0 0
14-18 161600000
2.4 - 24 Ft./Min. FOR SINGLE PLY BELT TYPES 19, 53, 72, 73 AND 76
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14-18 252500000
1.7 - 17 Ft./Min. FOR SINGLE PLY BELT TYPES 19, 53, 72, 73 AND 76
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14-18 252500000

851-816 Rev. E 17 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
7 - 70 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
2345678
WIDTH
26555550
36555550
4-18 0000000
5 - 50 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
2345678
WIDTH
217 17 17 17 16 16 0
317 17 17 17 16 16 0
415 15 15 15 15 14 0
515 15 14 14 14 14 0
614 14 14 14 13 13 0
813 13 13 12 12 12 0
10 101099900
12-18 0000000
2.4 - 24 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14-18 252500000
1.7 - 17 Ft./Min. FOR ALL OTHER BELT TYPES
LENGTH
2345678
WIDTH
225 25 25 25 25 25 25
325 25 25 25 25 25 25
425 25 25 25 25 25 25
525 25 25 25 25 25 25
625 25 25 25 25 25 25
825 25 25 25 25 25 25
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14-18 252500000

Dorner Mfg. Corp. 18 851-816 Rev. E
2200 Series Version 2 Conveyors
Specifications
iDrive Load Capacity (lbs) (continued)
2.4 - 24 Ft./Min. FOR NOSE BAR BELTS
LENGTH
2345678
WIDTH
220 20 20 20 20 20 0
320 20 20 20 20 20 0
418 18 18 18 18 18 0
518 18 18 18 18 17 0
617 17 17 17 17 17 0
816 16 16 16 16 15 0
10 13 13 13 12 12 0 0
12 11 11 11 0 0 0 0
14-18 0000000
1.7 - 17 Ft./Min. FOR NOSE BAR BELTS
LENGTH
2345678
WIDTH
225 25 25 25 25 25 0
325 25 25 25 25 25 0
425 25 25 25 25 25 0
525 25 25 25 25 25 0
625 25 25 25 25 25 0
825 25 25 25 25 25 0
10 25 25 25 25 25 0 0
12 25 25 25 0 0 0 0
14-18 252500000
NOTE
Maximum conveyor loads based on:
• Non-accumulating product
• Product moving towards gearmotor
• Conveyor being mounted horizontal

851-816 Rev. E 19 Dorner Mfg. Corp.
2200 Series Version 2 Conveyors
Installation
Figure 7
Figure 7
Required Tools
• Hex-key wrenches: 4 mm, 5 mm, 6 mm
• Level
• Torque wrench
Recommended Installation
Sequence
• Assemble conveyor (if required)
• Attach mounting brackets to conveyor
• Attach conveyor to stands
• Install return rollers on conveyor (optional)
• Mount gearmotor mounting package
(See accessory instructions)
• Attach guides/accessories. (See “Service Parts” section
beginning on page 60 for details.)
Conveyors Up to 12 ft (3658 mm)
No assembly is required. Install mounting brackets and
return rollers. Refer to “Mounting Brackets” on page 21 and
“Return Rollers” on page 22.
Conveyors Longer Than 12 ft
(3658 mm)
1. Locate and arrange conveyor sections by section labels
(Figure 8, item 1).
Figure 8
Figure 8
2. On tension end of the conveyor, identified with
a label (Figure 9, item 1), push in head plate
assembly (Figure 9, item 2):
a. On both sides of conveyor, loosen and move cam
tracking assemblies (Figure 9, item 3) (if
equipped) away from head plates.
b. Loosen fastening screws (Figure 9, item 4) and
push head plate assembly inward.
Figure 9
Figure 9
A
WARNING
LPZ Series Conveyors are not reversible.
Reversing creates pinch points which can
cause severe injury.
DO NOT REVERSE LPZ SERIES
CONVEYORS.
NOTE
Conveyor MUST be mounted straight, flat,
and level within confines of conveyor. Use a
level (Figure 7, item 1) for setup.
1
11
4
3
12

Dorner Mfg. Corp. 20 851-816 Rev. E
2200 Series Version 2 Conveyors
Installation
3. Roll out conveyor belt and place conveyor frame
sections (Figure 10, item 1) into belt loop.
Figure 10
Figure 10
4. Join conveyor sections and install frame connector
plates (Figure 11, item 1) or connector/mount brackets
(Figure 11, item 2) and screws (Figure 11, item 3) on
both sides as indicated. Tighten screws to 60 in-lb (7
Nm).
Figure 11
Figure 11
5. Tension conveyor belt. For proper tensioning, refer to
“Conveyor Belt Tensioning” on page 42”.
6. Install mounting brackets and return rollers. Refer to
“Mounting Brackets” on page 21 and “Return Rollers”
on page 22.
7. If equipped with cam tracking assemblies, reposition
and adjust belt tracking. Refer to “Conveyor Belt
Tracking” on page 44.
Knuckles
1. Roll out conveyor belt. Loosen four screws (Figure
12, item 1) on both sides of knuckle (Figure
12, item 2). Slide frame (Figure 12, item 3) into
knuckle (Figure 12, item 2). Tighten screws (Figure
12, item 1) to 60 in-lb (7 N−m) on both sides of
conveyor.
Figure 12
Figure 12
2. Join conveyor sections and install frame connector
plates (Figure 11, item 1) or connector/mount brackets
(Figure 11, item 2) and screws (Figure 11, item 3) on
both sides as indicated. Tighten screws to 60 in-lb (7
Nm).
Figure 13
Figure 13
OO
11
W
VA
1
3
2
NOTE
Upper knuckle must be assembled to
conveyor with belt flow in direction of arrow.
1
23
1