Dorner 2100 Series Manual instruction

851-336 Rev. A
Set-up, Operation
& Maintenance Manual
Adjustable Lane Guiding
for 2100 Series, 3100 Series & 6100 Series
Flat Belt Conveyors
Table of Contents
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2100 or 3100 Series Lane Package 4. . . . . . . . . . . .
6100 Series Lane Package 5. . . . . . . . . . . . . . . . . . .
Lane Guide Attachment 6. . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance & Adjustment 7. . . . . . . . . . . . . .
Required Tools 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustable Lane Guiding for 2100 ,3100 & 6100 Series Conveyors Set-up, Operation & Maintenance Manual
851-336 Rev. A 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
DO NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Maximum product height is
5¨ (127 mm).
FAILURE TO LIMIT PRODUCT
HEIGHT WILL CAUSE
PERSONAL INJURY.
5¨ MAX.
(127 mm)
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other equip-
ment or as part of a multiple
conveyor system, CHECK
FOR POTENTIAL PINCH
POINTS and other mechani-
cal hazards before system
start-up.
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE GUIDE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
Introduction
IMPORTANT: Some illustrations may show guards
removed. Do NOT operate equipment without guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
DornerconveyorsarecoveredbyPatentNos.5,131,529
5,156,260, 5,156,261, 5,174,435, 5,203,447,
5,265,714, 5,875,883, and corresponding patents and
patent applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings – General Safety

Adjustable Lane Guiding for 2100 ,3100 & 6100 Series Conveyors Set-up, Operation & Maintenance Manual
Dorner Mfg. Corp. 3851-336 Rev. A
Adjustable lane guiding is a universal package. The
following are application examples:
DMultiple lanes on 3100 Series conveyor (Figure 1)
DDiverting Lane on 6100 Series conveyor (Figure 2)
A Adjustable Lane
B Crossbar & Positioner
C Support Bracket
Typical Components
Figure 1
A
B
CFigure 2
A
B
C
NOTE: Belt tracking guides (part # 201250M or
equivalent) are recommended for 2100/3100 Series
conveyors when using guide to divert product.
Product diverting is not recommended on /03 soft top
FDA belts or /04 gray friction belts.
Specifications
Models:
WW LL
502 = Additional Lane Pkg for 2100/3100/6100
Conveyor (Do not complete “WW”
portion of part number)
Conveyor Width Reference*
Conveyor Length Reference*
27M XXX-
501 = Lane Pkg. for 6100 Series
500 = Lane Pkg. for 2100 and 3100 Series
* See “Ordering and Specifications”Catalog for details.
Specifications:
DAvailable in standard 1-ft (305 mm) increments
D0.25¨(6 mm) minimum lane width
DProduct height
–5¨(127 mm) maximum
–0.25¨(6 mm) minimum
DGuide support maximum distances (see Figure 3)
D = 36¨(914 mm) maximum
E = 18¨(457 mm) maximum
Figure 3
E
D
Product Description

Adjustable Lane Guiding for 2100 ,3100 & 6100 Series Conveyors Set-up, Operation & Maintenance Manual
851-336 Rev. A 4Dorner Mfg. Corp.
Required Tools
D5 mm hex key wrench
DTorque wrench
2100 or 3100 Series Lane Package
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Maximum product height is
5¨(127 mm).
FAILURE TO LIMIT PRODUCT
HEIGHT WILL CAUSE
PERSONAL INJURY.
5¨MAX.
(127 mm)
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE GUIDE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
1.Typical components (Figure 4)
NOTE: Quantities vary depending on accessory length.
Figure 4
H
I
F
G
K
K
L
J
M
Illustration References
F Lane Guide
G Crossbars & Positioners
H Support Brackets
I Spacers
J M6 x 16 mm Socket Head Screws
K M6 x 65 mm Socket Head Screws
L T-bars
M Square Nuts
2.Install T-bar (L of Figure 5) in each side of conveyor.
Figure 5
L
3.Loosely attach support bracket (H of Figure 6) and
spacer (I) to T-bar (L) with screws (K).
Figure 6
H
I
KL
4.Repeat step 3 for other side of conveyor.
Installation

Adjustable Lane Guiding for 2100 ,3100 & 6100 Series Conveyors Set-up, Operation & Maintenance Manual
Dorner Mfg. Corp. 5851-336 Rev. A
5.Loosely attach crossbar & positioner (G of Figure 7)
to support brackets (H) with screws (J).
Figure 7
G
J
H
H
K
6.Align brackets (H) on each side of conveyor and
tighten screws (J & K) to 146 in-lb (16 Nm).
7.Repeat steps 2 through 6 for additional lane
support(s).
8.Attach lane guide. See “Lane Guide Attachment”
section on page 6.
6100 Series Lane Package
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Maximum product height is
5¨(127 mm).
FAILURE TO LIMIT PRODUCT
HEIGHT WILL CAUSE
PERSONAL INJURY.
5¨MAX.
(127 mm)
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE GUIDE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
1.Typical components (Figure 8)
NOTE: Quantities vary depending on accessory length.
Figure 8
N
O
G
K
K
Q
M
J
P
K
F
Illustration References
F Lane Guide
G Crossbars & Positioners
J M6 x 16 mm Socket Head Screws
K M6 x 65 mm Socket Head Screws
M Square Nuts
N Support Brackets
O Upper Spacers - Longer
P Lower Spacers - Shorter
Q Mounting Clips
2.Attach mounting clip (Q of Figure 9) on each side of
conveyor.
Figure 9
Q
Installation

Adjustable Lane Guiding for 2100 ,3100 & 6100 Series Conveyors Set-up, Operation & Maintenance Manual
851-336 Rev. A 6Dorner Mfg. Corp.
3.Loosely attach support bracket (N of Figure 10) with
screw (K) and spacer (O) in upper hole of bracket
and tapped hole in conveyor.
Figure 10
N
P
KO
Q
4.Loosely install screw (K) and spacer (P) in lower
hole of bracket and mounting clip (Q).
5.Repeat steps 3 & 4 for other side of conveyor.
6.Loosely attach crossbar & positioner (G of Figure
11) to support brackets (N) with screws (J).
Figure 11
J
NN
K
G
7.Align brackets (N) on each side of conveyor and
tighten screws (J & K) to 146 in-lb (16 Nm).
8.Repeat steps 3 through 7 for additonal lane
support(s).
9.Attach lane guide. See next section.
Lane Guide Attachment
Ç
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
Ç
Maximum product height is
5¨(127 mm).
FAILURE TO LIMIT PRODUCT
HEIGHT WILL CAUSE
PERSONAL INJURY.
5¨MAX.
(127 mm)
Ç
Ç
Exposed moving parts can
cause severe injury.
DO NOT MAKE GUIDE
ADJUSTMENTS WITH
CONVEYOR RUNNING.
1.Install square nuts (M of Figure 12) in each lane
guide (F). Position each nut to its approximate
mounting location.
Figure 12
M
F
Installation

Adjustable Lane Guiding for 2100 ,3100 & 6100 Series Conveyors Set-up, Operation & Maintenance Manual
Dorner Mfg. Corp. 7851-336 Rev. A
NOTE: Position lane so that lead-in guide (R of Fig-
ure 13) matches flow as shown.
Figure 13
R
2.Loosely attach positioner (S of Figure 14) to square
nut (M) in lane guide (F) with screw (K).
Figure 14
M
K
F
S
3.Repeat step 2 at every lane support location.
NOTE: Lane positioner knob (T of Figure 15) may be
re-located as shown.
Figure 15
TK
NOTE: Check for clearance between guide and convey-
or belt prior to conveyor start-up.
4.Adjust final lane position. Tighten screws (K) to 146
in-lb (16 Nm). Hand-tighten knob(s).
Preventive Maintenance and Adjustment
Required Tools
D5 mm hex key wrench
DTorque wrench
Cleaning
Periodically, detach lane(s) from positioners. Clean any
debris from between bottom of lane(s) and conveyor
belt. Replace and re-secure lane(s). Tighten screws (K of
Figure 14) to 146 in-lb (16 Nm). Hand-tighten knob(s).
Installation

NOTE: For replacement parts other than those
shown on this page, contact an authorized Dorner
Service Center or the factory.
1
2
Item Part No. Part Description
1 365102 Guide, 2-ft (610 mm)
365103 Guide, 3-ft (914 mm)
365104 Guide, 4-ft (1219 mm)
365105 Guide, 5-ft (1524 mm)
365106 Guide, 6-ft (1829 mm)
365107 Guide, 7-ft (2134 mm)
365108 Guide, 8-ft (2438 mm)
365109 Guide, 9-ft (2743 mm)
365110 Guide, 10-ft (3048 mm)
365111 Guide, 11-ft (3353 mm)
365112 Guide, 12-ft (3658 mm)
2 360255 Lead-in Guide
No returns will be accepted without prior written factory authorization. When calling for authorization, please
have the following information ready for the Dorner Factory representative or your local distributor:
1. Name and address of customer.
2. Item(s) being returned.
3. Reason for return.
4. Customer’s original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the Returned items and provide a Returned Goods
Authorization Number to reference.
There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These
will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning,
disassembly, and reissuing to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit
(if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local representative.
Our technical sales and service staff will gladly help with your questions on Dorner products.
For a copy of Dorner’s Limited Warranty, contact factory, distributor, service center or visit our website @
www.dorner.com
851-336 Rev. A Printed in U.S.A. 1299
580 Industrial Drive, PO Box 20
Hartland, WI 53029-0020 USA
Dorner Mfg. Corp. reserves the right to change or
discontinue products without notice. All products and
services are covered in accordance with our standard
warranty. All rights reserved. Dorner Mfg. Corp. 1999
DORNER
Arnold-Sommerfeld-Ring 2
D-52499 Baesweiler
USA
TEL [phone] (USA)
FAX [phone] (USA)
Germany
TEL [phone]
FAX [phone]
Internet: www.dorner.com
Outside the USA:
TEL [phone], FAX [phone]
DORNER MFG. CORP.
For replacement parts, contact an authorized
Dorner Service Center or the factory.
Return Policy
Service Parts