Dorner VFD Manual instruction

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-312 Rev. F
Industrial and Sanitary
Variable Speed
VFD Controllers
Setup, Operation & Maintenance Manual

Dorner Mfg. Corp. 2 851-312 Rev. F
Industrial and Sanitary Variable Speed VFD Controllers
Table of Contents
Introduction ......................................................................... 2
Warnings −General Safety ................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 4
Installation ........................................................................... 5
Required Tools................................................................. 5
Sanitary Controller Mounting.......................................... 5
Industrial Controller Mounting ........................................ 6
2100, 2200 & 3100 Conveyor Mounting .................... 6
6100 Conveyor Mounting ............................................ 7
Aluminum Stand Leg Mounting................................... 7
Steel Stand Leg Mounting ............................................ 8
Wiring............................................................................... 9
Preventive Maintenance and Adjustment .......................... 10
Required Tools ............................................................... 10
Controller Setup ............................................................ 10
Service Parts....................................................................... 10
Notes .................................................................................. 11
Return Policy...................................................................... 12
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner conveyors are covered by the following patent
numbers: 5131529, 5156260, 5156261, 5174435, 5203447,
5265714, 5875883, and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
IMPORTANT
Some illustrations may show guards removed. Do NOT
operate equipment without guards.

851-312 Rev. F 3 Dorner Mfg. Corp.
Industrial and Sanitary Variable Speed VFD Controllers
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Controller must be properly grounded.
Failure to properly ground controller may
cause injury to personnel.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
A
WARNING
Exposed moving parts can cause severe
injury.
DO NOT ATTEMPT ADJUSTMENTS WITH
CONVEYOR RUNNING.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-312 Rev. F
Industrial and Sanitary Variable Speed VFD Controllers
Product Description
Dorner Variable Speed VFD Controllers (Figure 1)) are AC
motor speed controllers for Standard and Heavy Load VFD
gearmotors.
Figure 1
Figure 1
Illustration References:
Specifications
B
D
E
C
A
F
I
G
H
J
NOTE
For additional information, refer to the AC
Tech MC1000 Series Installation and
Operating Manual shipped with your
controller. See Specifications table for
models.
A Display
B Increase Speed Button
C Start Button
D Stop Button
E Decrease Speed Button
F FWD/REV (Forward/Reverse) Button
G Enter Button
H PROG/RUN (Program/Run) Button
I AUTO/MAN (Automatic/Manual) Button
J Line Connection Cord Grip
K M6 x 16 mm Stainless Steel Hex Head Cap Screws
(2x)
L Stainless Steel Mounting Clips (2x)
Dorner
Model
Number
Input Voltage &
Phase
Output
Voltage
& Phase
Output
Frequency
Maximum
Hp (kW)
Maximum
Output in
Amperes
Enclosures Manufacturer’s
Model Number
62MV1122S 115/230 Single
Phase
230
Volts-
Three
Phase
10 to 60 Hz 0.5 (0.37) 2.2 NEMA 4x
(IP65)
M1105SE
62MV1124S 115 Single Phase 0 25
(0.19)
1.4 M1103SE
62MV2124S 230 Single Phase
62MV2322S 230 Three Phase 0.5 (0.37) 2.2 M1205E
62MV1122 115 Single Phase 6 to 60 HZ 0.5 (0.37) 2.2 NEMA 4
(IP65)
M1105SC
62MV2121 230 Single Phase 1.0 (0.75) 4.0 M1210SC
62MV2321 230 Three Phase 1.0 (.75) 4.0 M1210C
62MV2326 230 Three Phase 1.5 (1.1) 5.2 M1215C
62MV4341 460 Three Phase 460 Volts
Three
Phase
1 (.75) 2.0 M1410C
62MV4346 460 Three Phase 2 (1.5) 3.4 M1420C

851-312 Rev. F 5 Dorner Mfg. Corp.
Industrial and Sanitary Variable Speed VFD Controllers
Installation
Required Tools
• Hex key wrenches:
4 mm, 5 mm
• Wrenches 8 mm, 10 mm
• Flat-blade screwdriver
• Torque wrench
Sanitary Controller Mounting
Figure 2
Figure 2
Installation Component List:
1. Install mounting clips (Figure 3, item B) on conveyor.
Figure 3
Figure 3
2. Attach mounting bars (Figure 4, item C) to controller
(A) with screws (D).
Figure 4
Figure 4
3. Attach controller (Figure 5, item A) to conveyor with
screws (E).
Figure 5
Figure 5
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A Sanitary VFD Controller
B 6100 Series Accessory Mounting Clips (2x)
(450186M)
C Controller Mounting Bar (2x) (450333MS)
D Hex Head Screws, M5 x 8mm (4x)
E Hex Head Screws, M6 x 16mm (2x)
B
E
C
A
D
BB
D
C
C
DD
A
A
E
E

Dorner Mfg. Corp. 6 851-312 Rev. F
Industrial and Sanitary Variable Speed VFD Controllers
Installation
Industrial Controller Mounting
Figure 6
Figure 6
Installation Component List:
2100, 2200 & 3100 Conveyor Mounting
1. Attach mounting bars (Figure 7, item M) to controller
(F) with screws (H).
Figure 7
Figure 7
2. Install T-bars (Figure 8, item J) in 2100 Series, 2200
Series or 3100 Series conveyor T-slots.
Figure 8
Figure 8
3. Attach controller (Figure 9, item F) to conveyor with
screws (I).
Figure 9
Figure 9
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
F Industrial VFD Controller
G 6100 Series Accessory Mounting Clips (2x)
(450186M)
H Button Head Screws M5 x 8 mm (4x)
I Socket Head Screws M6 x 16 mm (2x)
J T-Bars (2x) (639971M)
K Socket Head Screws M6 x 20 mm (2x)
L Spring Nut, M6 (2x) (990605M)
M Controller Mounting Bar (2x) (300459M)
M
F
G
I
JK
L
H
M
HH
H
F
JJ
I
I
F

851-312 Rev. F 7 Dorner Mfg. Corp.
Industrial and Sanitary Variable Speed VFD Controllers
Installation
6100 Conveyor Mounting
1. Install mounting clips (Figure 10, item G) on conveyor.
Figure 10
Figure 10
2. Attach mounting bars (Figure 11, item M) to controller
(F) with screws (H).
Figure 11
Figure 11
3. Attach controller (Figure 12, item F) to conveyor with
screws (K).
Figure 12
Figure 12
Aluminum Stand Leg Mounting
1. Attach mounting bars (Figure 13, item M) to controller
(F) with screws (H).
Figure 13
Figure 13
2. Install T-bar (Figure 14, item J) into stand leg T−slot.
Attach controller lower mounting bar (N) with screw (I).
Figure 14
Figure 14
3. Temporarily tighten screw (I). Install second T-bar
(Figure 15, item J) into T-slot.
Figure 15
Figure 15
GG
M
HH
H
F
K
K
F
M
H
F
J
N
I
J
I

Dorner Mfg. Corp. 8 851-312 Rev. F
Industrial and Sanitary Variable Speed VFD Controllers
Installation
4. With screwdriver (Figure 16, item O), raise T-bar (J) to
align it with hole in top mounting bar. Insert M6 screw
(I) and partially thread into T-bar.
Figure 16
Figure 16
5. Slide controller to its desired mounting location (Figure
17)) and tighten both screws (Figure 16, item I).
Figure 17
Figure 17
Steel Stand Leg Mounting
1. Attach mounting bars (Figure 13, item M) to controller
(F) with screws (H).
Figure 18
Figure 18
2. Install Spring Nuts (Figure 19, item L) in steel stand leg.
Figure 19
Figure 19
3. Attach controller (Figure 20, item F) to Spring Nuts (L)
with screws (K).
Figure 20
Figure 20
J
O
I
I
M
H
F
L
K
F
K
L

851-312 Rev. F 9 Dorner Mfg. Corp.
Industrial and Sanitary Variable Speed VFD Controllers
Installation
Wiring
1. Make the input power connections through the line
connection cord grip. Refer to the manufacturer’s
manual for terminations inside the VFD controller.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Controller must be properly grounded.
Failure to properly ground control box may
cause injury to personnel.
NOTE
A circuit breaker or a disconnect switch with
fuses must be provided in accordance with
the National Electrical Code (NEC) and all
local codes.
Refer to the AC Tech MC1000 Series
Installation and Operating Manual shipped
with your controller. See the sections from
“AC Requirements” through “MC1000 Power
Wiring Diagram”. See Table of Contents for
page numbers.
NOTE
For electrical wiring or troubleshooting, refer
to information provided by controller
manufacturer.

Dorner Mfg. Corp. 10 851-312 Rev. F
Industrial and Sanitary Variable Speed VFD Controllers
Preventive Maintenance and Adjustment
Required Tools
• Flat-blade screwdriver
Controller Setup
When purchased with a gearmotor, Dorner configures
Variable Speed VFD Controllers as follows:
• 1 second acceleration time
• 1 second deceleration time
• Minimum frequency @ 10 Hz for Sanitary units, 6 Hz for
Industrial units
• Maximum frequency @ 60 Hz
• Overloads set to motor Full Load Amperes (FLA)
Service Parts
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE wiring.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
For additional information or desired settings
other than listed, refer to the AC Tech
MC1000 Series Installation and Operating
Manual shipped with your controller. See
Specifications table for model.
NOTE
For replacement parts, refer to the AC Tech
MC1000 Series Installation and Operating
Manual shipped with your controller.

851-312 Rev. F 11 Dorner Mfg. Corp.
Industrial and Sanitary Variable Speed VFD Controllers
Notes

851-312 Rev. F Printed in U.S.A.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2006
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the
following information ready for the Dorner factory representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number
for reference.
There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not
responsible for return freight on such items.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB Series, cleated and specialty belt conveyors 50%
7400 & 7600 Series conveyors non-returnable items
Engineered special products case by case
Drives and accessories 30%
Sanitary stand supports non-returnable items
Parts
Standard stock parts 30%
MPB, cleated and specialty belts non-returnable items
Returns will not be accepted after 60 days from original invoice date.
The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued
only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Technical
Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.