Double K Industries CHALLENGAIR 560 User manual

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REQUIRED MAINTENANCE
FILTERS:
(Procedures below must be performed regularly or as needed to protect dryer warranty status.)
FILTER CLEANING:
The external lters of the CHALLENGAIR 560™ Cage Dryer should be kept clean. If the lters
become heavily coated with hair and/or dirt, it will reduce the air output of your dryer and can
cause damage to the motors or cause the motors to overheat.
*Never operate the dryer without all lters in place.
To clean lter:
1. Detach lters from both sides of dryer.
2. Filters are attached with hook and loop fasteners; pull to detach.
3. Vacuum or shake o dirt. Filters may also be rinsed with cool water if necessary. Let the
lter dry completely before reinstalling on dryer.
4. Re-attach lters to dryer by pressing gently in the center of the lter.
Cleaning Dryer Interior:
Hair and dust will accumulate inside the dryer. Please blow clean as needed using a Challengair
forced air dryer or suitable high-pressure air outlet.
Any maintenance not explained in this manual should be performed by Double K Industries or
an Authorized Service Center. Visit www.doublekindustries.com or call Double K Industries for
the name of the Authorized Service Center nearest you. All warranty service must be performed by
an Authorized Service Center (or Double K Industries) to protect your warranty status.
8
Intake Filter
Hook & Loop Disc
Intake Filter
(Motor Side)
Advanced Cage Dryer
for Animals
TM
INSTRUCTION MANUAL
PLEASE READ ALL INSTRUCTIONS AND SAFETY
PRECAUTIONS BEFORE OPERATING PRODUCT
SAVE FOR FUTURE REFERENCE; WARRANTY
PERTINENT CONTENT.
Product Specications:
Model -
9711 Mason Avenue, Chatsworth, CA 91311
[phone] • [phone] • fax: [phone]
www.DoubleKIndustries.com • [email protected] 12/23/16
TM
Voltage: 115v Voltage: 230v
Amperage: 16 Amperage: 9.55
Wattage: 1840 Wattage: 2197
Air Volume: 750 CFM Air Volume: 750 CFM

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HIGH
LOW
TIMER
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A
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A
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LOW
R
HIGH
OW
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A
A
HIGH
LOW
TIMER
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LOW
R
HIGH
OW
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T
A
A
HIGH
LOW
TIMER
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A
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A
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R
R
LOW
HIGH
OW
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T
A
A
HIGH
LOW
TIMER
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A
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A
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LOW
HIGH
OW
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A
T
A
A
HIGH
LOW
TIMER
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LOW
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HIGH
LOW
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HIGH
LOW
TIMER
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HIGH
OW
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A
All O
Air: High
Heat: Medium
Timer: 10 min.
Air: Low
Heat: High
Timer: 10 min.
Air: Low
Heat: Low
Timer: 10 min.
Air: Low
Heat: O
Timer: 10 min.
Air: High
Heat: High
Timer: 20 min.
SAMPLE CONTROL CONFIGURATIONS
2
IMPORTANT SAFEGUARDS
WARNING: IMPORTANT SAFETY PRECAUTIONS! PLEASE READ
COMPLETELY BEFORE USING PRODUCT!
When using electrical appliances, especially when children or animals are present,
basic safety precautions should always be followed to reduce the risk of re, electric
shock and personal injury, including but not limited to the following:
Remove the cardboard fan stabilizers and attach the lter folded in half under dryer
handle to intake grill before operating dryer.
1. Do not leave dryer OR the animal unattended while product is in use.
2. Unplug unit when not in use.
3. Do not use extension cords with dryer.
4. Do not unplug unit by pulling on cord.
5. Do not expose dryer to rain or water.
6. Do not use or store dryer where it can fall or be pulled into tub or sink or stand-
ing water. If dryer falls into water . . . UNPLUG IT . . . Do not reach into the water!
7. Unplug unit before attempting any maintenance or service.
8. Do not put any object into dryer openings.
9. Keep loose clothing, jewelry and hair away from dryer openings.
10. Do not direct dryer air towards eyes or ears of people or pets.
11. Never use dryer if it has a damaged cord or plug, has been dropped, damaged
or exposed to rain or water. Return to Double K Industries or an Authorized
Service Center for service.
12. This product is for use on animals only.
13. Recommended operation by adults only. Use caution when working around
children.
14. Use only attachments recommended by Double K Industries.
15. Do not block air intakes.
16. Do not operate without lters in place. Keep lters clean, as dirty lters limit air
intake and may damage the motor or cause overheating.
17. Plug only into a properly grounded receptacle. Always make sure the amperage
of the electrical outlet is sucient for the amperage rating of the product. (See
Product Specications for amperage rating of this product).
18. Do not use product for anything other than its intended purpose.
19. Do not attempt to perform any service or maintenance not outlined in instruc-
tion manual.
20. Do not attempt any product modications or alterations. Do not use, if any
parts or switches are damaged. Send to an Authorized Service Center or
Double K Industries for service.
21. When servicing, use only Double K Industries parts.
WARNING: DISCONNECT POWER SUPPLY BEFORE SERVICING
AVERTISSMENT: COUPER L’ALIMENTATION AVANT
L’ENTRETIEN ET LE DÉPANNAGE

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6
Congratulations!
Dear Challengair 560 Owner:
Congratulations on your purchase of the Challengair 560 Cage and Table Dryer, the
most innovative and revolutionary animal dryer! The Challengair 560 will monitor
and control the air temperature in the animal’s cage. Let us take this opportunity to
say we appreciate you, our customer, and if we may ever be of service, please feel free
to contact us.
Please read this manual carefully and completely before beginning operation of
your dryer and keep this manual in a convenient and safe place for future reference.
A warranty card is included with your dryer and should be lled out completely
and mailed to Double K Industries within 30 days of the purchase date of
your dryer to validate your warranty. Online registration available at
www.DoubleKIndustries.com
To Operate:
Fasten safety chain to cage front and place hooks over bars on cage door. (Safety
chain should always be attached to cage front when dryer is hanging on a cage)
Turn timer knob clockwise to desired drying time (ranges from 5 to 30 minutes).
Dryer will turn o automatically after the set time expires. (The timer is for
convenience only and the animal should not be left unattended during drying).
To Regulate Air Volume:
Turn air control knob to desired setting.
To Regulate Air Temperature:
Low temperature: Flip the top switch to the ON position marked LOW while the
bottom switch is in the OFF position.
Medium temperature: Flip the bottom switch to the ON position marked MEDIUM
while the top switch is in the OFF position.
High temperature: Flip both switches ON.
*See page 7 for sample HEAT - AIR - TIMER congurations.
Two Year Warranty:
Guarantees: The Challengair 560 is guaranteed against defects in materials and
workmanship for two years from the original date of purchase. Should any
component become inoperative due to defects in materials or workmanship for two
years from the original date of purchase, Double K Industries will repair the dryer
“FREE OF CHARGE” subject to the limitations below. For warranty service of your
Challengair 560 Dryer, please ship prepaid to Double K Industries (address below) or
call the location of the nearest authorized service center.
Limitations: Warranty does not cover shipping or transportation costs. Warranty
applies to original purchaser only. Proof of purchase is required. Warranty does not
cover lters. Warranty does not apply to motor if lters are not maintained or dryer is
operated without lters in place. Warranty does not cover abuse, damage from
improper or lack of maintenance, accidents, acts of war, acts of nature, droppage,
improper voltage, disassembly or alteration. Disassembly, repair or service by
anyone other than Double K Industries or a Double K authorized service center
will void the warranty.
560 Cage Dryer Congurations

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Item #2 - Cordset w/ Tie - 14’
PART # DESCRIPTION QTY.
881-1 120v 1
404 China 230v 1
405 Europe 230v 1
403 Great Britain 230v 1
408 Australia 230v 1
5
Heating Element
#5508-2 #5540 #9015 #9015
#9015
#9015
#9015
#5540 #2148
#9015
#9015-4
#9015-4
#10028
#10098
#5535-23
#5521-23
#8000-2
#10002
#5540 / #5541
#5541 / #5540
#5541 / #5540
#8000 / #5540
#10040-23
#9015
#5558
#5537
#854
#9015-3
BLACK
BLACK
BLACK
BLACK
BLACK (Blue 230v)
BLACK
BROWN
BROWN
BLACK
WHITE
WHITE
WHITE (Brown 230v)
WHITE
RED
5528-23 GREEN
Cord
Replacement Speed Control Switch
PLC Controller
Switch
Timer
Timer Common
Heater
MOTOR
3
2
2
11
L
ITEM # PART # DESCRIPTION QTY.
1 10065 560 Housing Instr. Side (Black) 1
3 2038 Strain Relief (14/3 cord) 1
4 5558 Switch Rotary Timer 30 Minutes 1
5 5509 Knob Switch Black 2
6 5510 Screw M4 x 10mm PHP 2
7 5538 Hook & Loop Disc for Filter Material 2
8 5532 Cable Clamp 3/8”Plastic 3
9 10010 Cage Hook Black 560-Dryer 2
10 10020 Clip, Christmas Tree Conical 4
11 10019 Screw #6-32 x 1/2 PHP 6
12 10023 Screw #6-32 x 1 PHP Black Oxide 2
13 10026 Nut 1/4-20 UNC Nylon Hex 2
14 10031 Washer 1/4 SAE Flat Platd. 3
15 10032 Label 3-color “Timer” 1
16 10049 Label 3-color “Heat/Air” 1
17 10007 Controller, 115V 1
10006 Controller, 230v
18 10028 Switch Rotary 2-Pos 13A 1
19 10030 Nut #6-32 UNF Lock Nylon Insert 2
20 10041-8 Wire Wrap Black 8" Long 1
21 2148 Switch Rocker 20A 125VAC 2-Pos. 2
22 5513 Nut, 15/32 x 32 UNF 1
23 10005 Filter Intake 5.8 Dia. 1
24 10014-1 Heating Element W/Connector 120V 1
10025-1 Heating Element W/Connector 230V
25 10012 Modied Instrument Cover 1
26 5533 Nut #6-32 UNF Keps Locking 4
27 10027 Cabletie Loop .350 I.D. 1
28 9028 Washer #8 SAE Flat Plated 9
29 10036 Screw #8-32 x 3/8”PHP 4
30 845 Screw #8 x 3/8”Sht. Metal PHP 1
31 10034 Label 2-color “Model 560” 1
32 10064 560 Housing Motor Side (Black) 1
33 10100 Exhaust Grill “Double K” Logo 1
34 10011 Screw #10-16 x 1-1/4 Hi/Low PHP 4
35 10022-1 560 Modied Tee Nut 3
36 5532-1 Modied 560 Cable Clamp 2
37 10103 Pipe Strap 3/8”2-Hole 1
38 10274 Chain Links (No Ends) 3
39 575 Safety Hook, 2-3/8 x 1/4 1
40 10015 Cover - Motor Side Model 560 1
41 10078 Nut #8-32 UNF Hex Nylon Insert 4
42 10004 Filter Intake 560 Motor Side 1
43 10003 Grill Intake Motor Side 1
44 10008 Fan 560-Blower (wheel) Q575-34 1
45 10021 Grommet, Rubber 3
46 967 Washer 1/4”Split Lock 3
47 10024 Screw #10-32 x 1-1/4 PHP 3
48 10099 Motor 115VAC, 60Hz, w/Capacitor 1
10029 Motor 230VAC, 50Hz, w/Capacitor
49 10098 560 Motor Capacitor 1
50 877 Quick Tiewrap 1
51 9015 Terminal 1/4”Female clear blue 16-14ga (not shown) 3
52 9015 Terminal 1/4”Female clear yellow 12-10ga (not shown) 5
53 5540 Terminal 1/4”Female red 22-16ga (not shown) 5
2
6
21
3
23
15 11
5
11
26
26
1
4
18
17 25
28
29
30 29
28
20
47
46
14
45
49
48
44
27
13
19
9
28
39
26
35
29
28
10
36
40
38
37
11
33 31
12
7
22
14
13
9
12
32
43 41
41
34
42
7
14
16
10
8
24
50
560
Wiring
Diagram
TM
EXPLODED
DIAGRAM