Dover HEIL DuraPack 5000 Quick start guide

WARNING
IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY,
THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED
IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ
AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING
TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP
THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT SAFETY NOTICE
Proper service and repair are important to the safe, reliable operation of the
Heil Co.’s products. Service procedures recommended by Heil are
described in this service manual and are effective for performing service
operations. Some of these service operations may require the use of tools
or blocking devices specially designed for the purpose. Special tools
should be used when and as recommended. It is important to note that
some warnings against the use of specific methods that can damage the
product or render it unsafe are stated in the service manual. It is also
important to understand these warnings are not exhaustive. Heil could not
possibly know, evaluate and advise the service trade of all conceivable
ways in which service might be done or of the possible hazardous
consequences of each way. Consequently, Heil has not undertaken any
such broad evaluations. Accordingly, anyone who uses service procedures
or tools which are not recommended by Heil must first satisfy himself
thoroughly that neither his safety nor the product safety will be jeopardized
by the method he selects.

DuraPack® 5000
PARTS AND SERVICE MANUAL
Printed in U.S.A. ISSUED JANUARY 2010
COPYRIGHT 2010 Heil Environmental
TABLE OF CONTENTS
Parts Manual..............................................................................................................SWS-706070-PM-0110
Service Manual..........................................................................................................SWS-706070-SM-0110

WARNING
IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY,
THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED
IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ
AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING
TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP
THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT SAFETY NOTICE
Proper service and repair are important to the safe, reliable operation of the
Heil Co.’s products. Service procedures recommended by Heil are
described in this service manual and are effective for performing service
operations. Some of these service operations may require the use of tools
or blocking devices specially designed for the purpose. Special tools
should be used when and as recommended. It is important to note that
some warnings against the use of specific methods that can damage the
product or render it unsafe are stated in the service manual. It is also
important to understand these warnings are not exhaustive. Heil could not
possibly know, evaluate and advise the service trade of all conceivable
ways in which service might be done or of the possible hazardous
consequences of each way. Consequently, Heil has not undertaken any
such broad evaluations. Accordingly, anyone who uses service procedures
or tools which are not recommended by Heil must first satisfy himself
thoroughly that neither his safety nor the product safety will be jeopardized
by the method he selects.

GENERAL INDEX
DURAPACK FAMILY 5000
i
SECTION 1 – GENERAL INFORMATION
SECTION 2 – BODY and ATTACHING PARTS
SECTION 3 – CONTROLS, THROTTLE ADVANCE KITS
SECTION 4 – HYDRAULIC CIRCUITS
SECTION 5 – HYDRAULIC COMPONENTS
SECTION 6 – ELECTRICAL
SECTION 7 – OPTIONAL EQUIPMENT
SECTION 8 – NUMERICAL INDEX
SECTION 9 – MAINTENANCE/ADJUSTMENT 9
8
7
6
5
4
3
2
1
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
ISSUED JANUARY 2006

ii FORMULA 5000
TABLE OF CONTENTS
SECTION 3 (CON’T)
Electronic Controlled for Crane Carrier
Engine (272-1818-141)....................................... 3.15
Electronic Controlled for Mercedes Benz
Engine (272-1818-144)........................................ 3.17
Electronic Controlled for Cummins
(Gas Recirculation) Engine (272-1818-203)........ 3.19
Electronic Controlled for DDEC V Engine
(272-1818-208) .................................................... 3.21
Electronic Controlled for Navistar w/Remote
Power Module Engine (272-1818-209) ............... 3.23
Electronic Controlled for Volvo VN-VHD
w/BB Module Engine (272-1818-218) ................ 3.25
Electronic Controlled for Crane Carrier with
J. Deere Engine (272-8539-009) ......................... 3.27
Neutral Switch Kits;
Automatic Transmission (272-3183-01) ................. 3.29
320 Peterbilt Chassis with Allison World
Transmission (272-3183-03)................................ 3.31
Freightliner Chassis with Allison World
Transmission (272-3183-05)................................ 3.33
Manual Transmission (272-3183-07)...................... 3.35
Sterling Actera Chassis with Allison
World Transmission (272-3183-010) ................... 3.37
Mack Granite Chassis with Allison
World Transmission (272-3183-011) ................... 3.39
Navistar NGV Chassis with Allison
World Transmission (272-3183-0103) ................. 3.41
Freightliner Chassis with Allison
World Transmission (272-3183-0104) ................. 3.43
General 3000, 4000 RDS Chassis with
Allison World Transmission (272-3183-0106) ..... 3.45
General 1000, 2000 RDS with Allison World
Transmission (272-3183-0107)............................ 3.47
Air Supply Kits (272-7464-01 thru 272-7464-03)
................................................................ 3.48 thru 3.53
Electronic Overspeed Switch Kits;
Allison World Transmission and 24v DC
(272-7738-124) .................................................... 3.55
Allison World Transmission and Mack MR &
Granite Chassis (272-7738-011/014)................... 3.57
Allison World Transmission (272-7738-013) .......... 3.59
Allison World Transmission and NGV Chassis
(272-7738-101) .................................................... 3.61
Allison World Transmission and Freightliner
Chassis (272-7738-102) ...................................... 3.63
Allison World Transmission and Condor Chassis
(272-7738-103) ................................................... 3.65
Allison World Transmission and General 3000,
4000 RDS (272-7738-104).................................. 3.65
Allison World Transmission and General 1000,
2000 RDS (272-7738-105).................................. 3.65
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
SECTION 1
–
GENERAL
General Information……………………………………1.2
Nomenclature…………………………………………..1.4
Quick Reference – Parts Guide…………………….1.5
SECTION 2 – BODY and ATTACHING PARTS
Body Weldments and Attaching Parts .....2.2 thru 2.3.4
Body to Tailgate Latch ..............................................2.5
Side Access Door .....................................................2.7
Ejector Panel Weldments and Parts .........................2.9
Blade and Upper Panel Parts .................................2.11
Tailgate and Parts ...................................................2.13
Tailgate Prop Kit...................................................2.13.1
Body to Chassis Mounting Parts ............................2.15
Hydraulic Oil Tank and Parts – standard units .......2.17
Hydraulic Oil Tank and Parts –
units with pusher axle .......................................2.17.1
Latch Kits;
20°Slope – for units without cart
dumpers (272-7999) .........................................2.19
20°Slope – for units with std, center,
right hand & dual mtd. Cart dumpers...............2.21
Notes and Comments.............................................2.23
Reeving Mechanism (272-5879).............................2.25
Recessed Reeving Mechanism (272-9806)............2.27
Roll Bar with Rollers (372-1779) .............................2.29
Arm Mechanism (253-3925) ...................................2.31
Roll Bar (272-3923) .................................................2.33
Roll Bar with Rollers (272-6511) .............................2.35
Winch Mechanism (253-1988) ................................2.37
Decals .....................................................................3.39
SECTION 3 – CONTROLS, THROTTLE ADVANCE
NEUTRAL SWITCH & OVERSPEED KITS
Tailgate Control Levers and Parts.............................3.2
Single Hydraulic Mechanism Control (winch,
reeving, roll bar or arm) .........................................3.4
Double Hydraulic Mechanism Control (roll bar,
arm or reeving).......................................................3.6
Left Hand and Right Hand Single Mechanism
Control for Cart Dumper .....................................3.7.1
Left Hand Single Mechanism Control....................3.7.3
Throttle Advance Kits;
Electronic Controlled for Navistar Engine
(272-1818-120).......................................................3.9
Electronic Controlled for Cat Engine
(272-1818-121).....................................................3.11
Electronic Controlled for Vmack Engine
(272-1818-129)....................................................3.13
ISSUED JANUARY 2006