Dover HEIL DuraPack 5000 Quick start guide

WARNING
IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY,
THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED
IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ
AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING
TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP
THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT SAFETY NOTICE
Proper service and repair are important to the safe, reliable operation of the
Heil Co.’s products. Service procedures recommended by Heil are
described in this service manual and are effective for performing service
operations. Some of these service operations may require the use of tools
or blocking devices specially designed for the purpose. Special tools
should be used when and as recommended. It is important to note that
some warnings against the use of specific methods that can damage the
product or render it unsafe are stated in the service manual. It is also
important to understand these warnings are not exhaustive. Heil could not
possibly know, evaluate and advise the service trade of all conceivable
ways in which service might be done or of the possible hazardous
consequences of each way. Consequently, Heil has not undertaken any
such broad evaluations. Accordingly, anyone who uses service procedures
or tools which are not recommended by Heil must first satisfy himself
thoroughly that neither his safety nor the product safety will be jeopardized
by the method he selects.

DuraPack® 5000
PARTS AND SERVICE MANUAL
Printed in U.S.A. ISSUED JANUARY 2010
COPYRIGHT 2010 Heil Environmental
TABLE OF CONTENTS
Parts Manual..............................................................................................................SWS-706070-PM-0110
Service Manual..........................................................................................................SWS-706070-SM-0110

WARNING
IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY,
THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED
IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ
AND FULLY UNDERSTAND THE ENTIRE MANUAL BEFORE ATEMPTING
TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP
THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT SAFETY NOTICE
Proper service and repair are important to the safe, reliable operation of the
Heil Co.’s products. Service procedures recommended by Heil are
described in this service manual and are effective for performing service
operations. Some of these service operations may require the use of tools
or blocking devices specially designed for the purpose. Special tools
should be used when and as recommended. It is important to note that
some warnings against the use of specific methods that can damage the
product or render it unsafe are stated in the service manual. It is also
important to understand these warnings are not exhaustive. Heil could not
possibly know, evaluate and advise the service trade of all conceivable
ways in which service might be done or of the possible hazardous
consequences of each way. Consequently, Heil has not undertaken any
such broad evaluations. Accordingly, anyone who uses service procedures
or tools which are not recommended by Heil must first satisfy himself
thoroughly that neither his safety nor the product safety will be jeopardized
by the method he selects.

GENERAL INDEX
DURAPACK FAMILY 5000
i
SECTION 1 – GENERAL INFORMATION
SECTION 2 – BODY and ATTACHING PARTS
SECTION 3 – CONTROLS, THROTTLE ADVANCE KITS
SECTION 4 – HYDRAULIC CIRCUITS
SECTION 5 – HYDRAULIC COMPONENTS
SECTION 6 – ELECTRICAL
SECTION 7 – OPTIONAL EQUIPMENT
SECTION 8 – NUMERICAL INDEX
SECTION 9 – MAINTENANCE/ADJUSTMENT 9
8
7
6
5
4
3
2
1
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
ISSUED JANUARY 2006

ii FORMULA 5000
TABLE OF CONTENTS
SECTION 3 (CON’T)
Electronic Controlled for Crane Carrier
Engine (272-1818-141)....................................... 3.15
Electronic Controlled for Mercedes Benz
Engine (272-1818-144)........................................ 3.17
Electronic Controlled for Cummins
(Gas Recirculation) Engine (272-1818-203)........ 3.19
Electronic Controlled for DDEC V Engine
(272-1818-208) .................................................... 3.21
Electronic Controlled for Navistar w/Remote
Power Module Engine (272-1818-209) ............... 3.23
Electronic Controlled for Volvo VN-VHD
w/BB Module Engine (272-1818-218) ................ 3.25
Electronic Controlled for Crane Carrier with
J. Deere Engine (272-8539-009) ......................... 3.27
Neutral Switch Kits;
Automatic Transmission (272-3183-01) ................. 3.29
320 Peterbilt Chassis with Allison World
Transmission (272-3183-03)................................ 3.31
Freightliner Chassis with Allison World
Transmission (272-3183-05)................................ 3.33
Manual Transmission (272-3183-07)...................... 3.35
Sterling Actera Chassis with Allison
World Transmission (272-3183-010) ................... 3.37
Mack Granite Chassis with Allison
World Transmission (272-3183-011) ................... 3.39
Navistar NGV Chassis with Allison
World Transmission (272-3183-0103) ................. 3.41
Freightliner Chassis with Allison
World Transmission (272-3183-0104) ................. 3.43
General 3000, 4000 RDS Chassis with
Allison World Transmission (272-3183-0106) ..... 3.45
General 1000, 2000 RDS with Allison World
Transmission (272-3183-0107)............................ 3.47
Air Supply Kits (272-7464-01 thru 272-7464-03)
................................................................ 3.48 thru 3.53
Electronic Overspeed Switch Kits;
Allison World Transmission and 24v DC
(272-7738-124) .................................................... 3.55
Allison World Transmission and Mack MR &
Granite Chassis (272-7738-011/014)................... 3.57
Allison World Transmission (272-7738-013) .......... 3.59
Allison World Transmission and NGV Chassis
(272-7738-101) .................................................... 3.61
Allison World Transmission and Freightliner
Chassis (272-7738-102) ...................................... 3.63
Allison World Transmission and Condor Chassis
(272-7738-103) ................................................... 3.65
Allison World Transmission and General 3000,
4000 RDS (272-7738-104).................................. 3.65
Allison World Transmission and General 1000,
2000 RDS (272-7738-105).................................. 3.65
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
SECTION 1
–
GENERAL
General Information……………………………………1.2
Nomenclature…………………………………………..1.4
Quick Reference – Parts Guide…………………….1.5
SECTION 2 – BODY and ATTACHING PARTS
Body Weldments and Attaching Parts .....2.2 thru 2.3.4
Body to Tailgate Latch ..............................................2.5
Side Access Door .....................................................2.7
Ejector Panel Weldments and Parts .........................2.9
Blade and Upper Panel Parts .................................2.11
Tailgate and Parts ...................................................2.13
Tailgate Prop Kit...................................................2.13.1
Body to Chassis Mounting Parts ............................2.15
Hydraulic Oil Tank and Parts – standard units .......2.17
Hydraulic Oil Tank and Parts –
units with pusher axle .......................................2.17.1
Latch Kits;
20°Slope – for units without cart
dumpers (272-7999) .........................................2.19
20°Slope – for units with std, center,
right hand & dual mtd. Cart dumpers...............2.21
Notes and Comments.............................................2.23
Reeving Mechanism (272-5879).............................2.25
Recessed Reeving Mechanism (272-9806)............2.27
Roll Bar with Rollers (372-1779) .............................2.29
Arm Mechanism (253-3925) ...................................2.31
Roll Bar (272-3923) .................................................2.33
Roll Bar with Rollers (272-6511) .............................2.35
Winch Mechanism (253-1988) ................................2.37
Decals .....................................................................3.39
SECTION 3 – CONTROLS, THROTTLE ADVANCE
NEUTRAL SWITCH & OVERSPEED KITS
Tailgate Control Levers and Parts.............................3.2
Single Hydraulic Mechanism Control (winch,
reeving, roll bar or arm) .........................................3.4
Double Hydraulic Mechanism Control (roll bar,
arm or reeving).......................................................3.6
Left Hand and Right Hand Single Mechanism
Control for Cart Dumper .....................................3.7.1
Left Hand Single Mechanism Control....................3.7.3
Throttle Advance Kits;
Electronic Controlled for Navistar Engine
(272-1818-120).......................................................3.9
Electronic Controlled for Cat Engine
(272-1818-121).....................................................3.11
Electronic Controlled for Vmack Engine
(272-1818-129)....................................................3.13
ISSUED JANUARY 2006

iii
FORMULA 5000
TABLE OF CONTENTS
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
SECTION 4
–
HYDRAULIC CIRCUITS/PUMP KITS
Air Shift Kit (272-7973)............................................ 4.71
Electric/Air Shift Kit with Overspeed (108-5354) .... 4.73
Electric/Air Shift Kit without Overspeed (108-5355)4.75
Pressure Gauge Kit ............................................... 4.77
Pump Kits;
Front Mount Tandem Pump (372-2906)................. 4.79
Front Mount Tandem Pump (372-2247)................. 4.81
PTO Mount Tandem Pump (372-2268).................. 4.83
PTO Mount Tandem Pump (372-2936).................. 4.85
HOC Mount Tandem Pump (372-2645) ................. 4.87
Pressure Switch Kit ……………….………………… 4.88
SECTION 5 – HYDRAULIC COMPONENTS
Cylinders:
Ejector (001-6463)................................................ 5.3
Ejector (001-6464)................................................. 5.5
Ejector (001-6427)................................................. 5.7
Ejector (001-6426)................................................. 5.9
Ejector (001-6421)............................. 5.10 thru 5.11.2
Outside (Upper Panel) (001-6110) ...................... 5.13
Inside (Lower Panel) (001-6111) ......................... 5.15
Tailgate Raise (001-4880).................................... 5.16
Container Arm Mechanism (001-4283) ............... 5.18
Container Roll Bar Mechanism (001-4105) ......... 5.20
Reeving (001-6061) ............................................. 5.22
Roll-Bar Flipper (001-5069) .............................. 5.23.1
Valves:
Underbody (031-3285) ......................... 5.24 thru 5.31
Tailgate Control (031-6269).................. 5.32 thru 5.41
Ejector Unload (031-6272) .................................. 5.43
Regenerative Valve (031-6285) ........................... 5.45
Pumps:
Direct Mount (219-1915)...................................... 5.47
Direct Mount (219-1458)...................................... 5.49
PTO Mount (219-1738/219-1748)........................ 5.51
Filter:
In-Tank Oil Filter (075-0912)................................ 5.53
Winch:
12,000 Pound Winch Assembly (253-1472)........... 5.55
12,000 Pound Winch Motor (219-1879) ................. 5.57
Pumps:
Hydraulic Pump (219-1870-001) ......................... 5.59
Power Miser Valve (031-3241)............................. 5.61
Dry Valve (031-3230)........................................... 5.63
Front Mount (219-1893)....................................... 5.65
Powr-Pro Valve (031-5736-050)........................... 5.67
SECTION 4
–
HYDRAULIC CIRCUITS/PUMP KITS
Underbody ................................................................4.3
Underbody Valve ......................................................4.5
Body – Tailgate Valve Return....................................4.7
Ejector Cylinder ........................................................4.9
Tailgate ...................................................................4.11
Tailgate Valve Fittings .............................................4.13
Roll Bar Mechanism................................................4.15
Arm Mechanism......................................................4.17
Winch Mechaism.....................................................4.19
Reeving Mechanism ...............................................4.21
Roll-Bar Grabber .....................................................4.23
Drive Kits;
PTO/Pump Drive (272-1870)...................................4.25
Direct Mount Drive (272-2623)................................4.27
Sterling Acterra (372-0355).....................................4.29
Ford L series Chassis (272-5859)...........................4.31
Ford – Louisville series Chassis (272-8418) ...........4.33
Crane Carrier (272-5860) ........................................4.35
WX Volvo (272-5090/272-5090-01) .........................4.37
WXLL Volvo (272-8016) ..........................................4.39
WG Volvo (272-8024)..............................................4.41
MR Mack (272-3460)...............................................4.43
Kenworth/Peterbilt (272-6486) ................................4.45
Navistar (272-8040/272-8040-01) ...........................4.47
Pump Bracket Assembly – Mack Granite
(372-2749).........................................................4.47.2
Pump Bracket Assembly – GMC Chassis
(372-3074).........................................................4.47.4
International (372-0762).......................................4.47.6
Pump Kits;
Front Mount with Overspeed (272-5855)................4.48
Hose Kit (272-5630) ................................................4.50
Front Mount with Flow Control (272-5857).............4.52
Flow Control Kit (272-5898) ....................................4.54
Front Mount with Flow Control (272-8460).............4.56
Hose Kit (272-8459) ................................................4.58
Front Mount (272-7153) ..........................................4.60
Hose Kit (272-8423) ................................................4.62
Front Mount (272-8466) ..........................................4.64
Front Mount (372-2311) ..........................................4.66
Front Mount - Mack – (372-1841) ........................4.67.2
Front Mount (372-1225) .......................................4.67.4
Front Mount (372-1571) .......................................4.67.6
Front Mount (372-1598) ..........................................4.68
Hose Kit – (372-1836) ..........................................4.69.2
Hose Kit (372-1774) .............................................4.69.4
Hose Kit (372-1760) .............................................4.69.6
ISSUED JANUARY 2006

iv FORMULA 5000
TABLE OF CONTENTS
ISSUED JANUARY 2006 Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
SECTION 7
–
OPTIONAL PARTS (CON’T)
Tailgate Lock Option:
Body Hydraulics .................................................. 7.19
Tailgate Hydraulics.............................................. 7.21
Tailgate Lock Mechanism ................................... 7.23
Tailgate Cylinder (001-6286) ............................... 7.23
Tailgate Valve (031-5971).................................... 7.27
STROBE/ROTATING LIGHTS:
Tailgate (272-3288/272-3288-100) ......................... 7.29
Dual Tailgate (372-2534/2534-001/2534-002)........ 7.31
Rotating – Front of Body –
(108-6417-003/6417-004) ................................... 7.33
HOPPER FLOOD LIGHTS:
Single and Dual – Switch on side of tailgate –
(372-1572-001/1572-002) .................................... 7.35
Single and Dual – Switch in Cab –
(372-1842-001/1842-002) ................................... 7.37
Flood – Switch on RH side of tailgate –
(372-2236) .......................................................... 7.39
Flood – Switch on LH side of tailgate –
(372-2236-001) ................................................... 7.41
CAUTION LIGHTS:
Municipal Style (272-9165-001/9165-002) ............. 7.43
Municipal Style – LED (372-2812-001/2812-002)... 7.45
Amber Flashing (272-9363).................................... 7.47
MID-BODY FLOOD:
Trapezoidal (372-2100-001/2100-002) ................... 7.49
Intec Camera Kits;
Tailgate Camera & Monitor
(372-3343 thru 372-3346)................................. 7.51
Second Camera Locations
(372-3367 thru 372-3370)................................. 7.53
Third Camera Locations
(372-3375 thru 372-3378)................................. 7.55
Monitor Swivel Base (161-0179).......................... 7.59
Safety Vision Camera Kits;
Tailgate Camera & Monitor (372-3349/3350)...... 7.61
Second Camera Location (372-3373/3374) ........ 7.63
Third Camera Location (372-3381/3382) ............ 7.65
Customer Supplied Camera Systems;
Tailgate Camera & Monitor (372-3386/3387)...... 7.67
Second & Third Camera Locations
(372-3388/3389) ............................................... 7.69
SECTION 8 – NUMERICAL INDEX.......................... 8.1
SECTION 5
–
HYDRAULIC COMPONENTS (CON’T)
Front Mount (HOC) (219-1995)...............................5.69
Flow Regulator for HOC (219-1995-02) ...............5.71
Tandem Vane Pump Assembly (O-A-I)
(219-2269/219-2271).........................................5.73
Tandem Vane Pump Only (O-A-I)
(219-2269-001/219-2271-001) ..........................5.75
PTO Mount (219-2245) ........................................5.77
Flow Regulator for 219-2245) ..............................5.79
Front Mount (219-2224) .......................................5.81
Front and PTO Mount (219-2231 & 219-2232) ....5.83
Front Mount (219-1894) .......................................5.85
SECTION 6 – ELECTRICAL
Tailgate Wiring and Parts..........................................6.3
Tailgate Wiring and Parts – Smart Lights...............6.3.2
Body Wiring and Parts - Standard ............................6.5
Body Wiring and Parts – LED or Smart Lights..........6.7
Body Wiring and Parts - LED ....................................6.9
Cab Electrical Kit – Standard ..................................6.11
Cab Electrical Kit – LED Lights ...............................6.13
Cab Electrical Kit – Smart Lights ............................6.15
Cab Electrical Kit – Allied ........................................6.17
Packard Connection Kit ..........................................6.19
Deutsch Connection Kit ..........................................6.20
Deutsch Plugs, Pins, etc.........................................6.21
Micro Relay .............................................................6.23
Weather Proof Relay ...............................................6.25
Mini-PLC:
Operate-at-Idle Kit................................................6.27
Operate-at-Idle Kit – Low E.O.S. ..........................6.28
Electrical Kit ................................................ 6.29, 6.30
Pressure Switch Kit ..............................................6.31
Pressure Gauge and Parts...................................6.32
SECTON 7 – OPTIONAL PARTS
Washout Tank and Parts (020-1251) ........................7.3
Buzzer Kit - Right Hand (108-3646) ..........................7.5
Buzzer Kit – Left Hand (372-1599) ............................7.7
Heavy Duty Contractors Kit (272-3851) ....................7.9
Fire Extinguisher (372-0266)...................................7.11
High Pressure Filter kit (272-5082) .........................7.13
High Pressure Filter (075-0930)..............................7.15
Side Door Proximity Switch Kit (372-0359).............7.17
Side Door Interlock Relay Assembly (108-7601).7.17.2

v
FORMULA 5000
TABLE OF CONTENTS
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
SECTION 3
–
PUMPS (CON’T)
Denison Tandem Vane Pump with Oasis
Monoblock – Rapid Rail/Starr........................... 3.14.3
Denison Tandem Vane Pump with Oasis
Monoblock – 7000/Python ............................... 3.14.4
Veljan Tandem Vane Hydraulic Pump ................... 3.15
Denison Tandem Vane Pump
Troubleshooting ............................... 3.16 thru 3.18.1
Low Torque Engine Electronic Pressure
Switch Kit............................................................. 3.19
Electronic Pressure Switch.................................. 3.19.1
Non Electronic Pressure Switch.......................... 3.19.2
Pump Cavitation .................................................... 3.20
SECTION 4 – ELECTRICAL & CONTROLS
Electrical;
Electrical Symbols and Definitions........................... 4.2
Body Electrical Wiring Diagram ..................... 701-8469
Cab Electrical Wiring Diagram:
Standard...................................................... 372-1772
LED........................................................ 372-2850-led
LED – Smart ......................................... 372-2850-smt
Allied............................................................ 372-1779
EOS Overspeed Switch and
Troubleshooting ....................................... 4.3 thru 4.5
Alternator “R” Stator Terminal
Corrosion Protection ............................................. 4.6
Chassis Interface Relay Bank................................ 4.6.1
Throttle Advance/Limit Kits;
Pneumatic and Mechanical Throttle Advance.......... 4.7
Electronic Controlled Throttle Advance .... 4.8 thru 4.14
Neutral Switch Kits .................................. 4.15 thru 4.24
EOS Electronic Overspeed Kits .............. 4.25 thru 4.33
Mini PLC Information............................MR-75023-1204
SERVICE SECTIONS
SECTION 1 – GENERAL INFORMATION
Safety Symbols/definitions and
Lock-Out/Tag-Out Procedures ...............................1.3
Safety Messages..........................................1.4 thru 1.6
Lubrication Specifications.........................................1.7
Assistance in Parts and Technical Support ..............1.9
Standard Torque Data for Nuts and Bolts ..............1.10
Diameters and Corresponding Cross Data ............1.11
Sizing a Gear Pump................................................1.12
Pump Flanges.........................................................1.13
Average Density of Materials Chart ........................1.14
Conversion Tables ..................................................1.15
Cold Weather Warm Up Procedure ........................1.16
Battery Disconnect Switch......................................1.17
SECTION 3 – PUMPS
Hydraulic Pump Diagrams....................... fold-out page
Front Mount with Commercial Dry Valve ..................3.1
Commercial Front Mount (HOC) – FEL ....................3.2
Commercial HOC Main control Valve (FEL) .............3.3
Commercial Front Mount (HOC) for Python.............3.4
Pump Shut-Off Valve (used with Commercial
HOC system)..........................................................3.5
Flow Control Valve Testing for HOC Pump ..............3.6
Muncie MLS Live-Pack Pump...................................3.7
Automated O.I.G.A.I. Front Mount Tandem
Gear Pump (Tyrone) .............................................3.8
Single Gear Pump with Powr Pro Valve (Muncie) ....3.9
Single Gear Pump with Power Miser Valve
(Muncie) ..............................................................3.9.1
Tyrone 257 Series Pump ........................................3.10
Denison O.I.G.A.I Pump – with Hydraulic controls
Pressure Blocks – DPF7000 ...................................3.11
Denison O.I.G.A.I Pump – with Hydraulic controls
Pressure Blocks – Rapid Rail..................................3.12
Denison Tandem Vane Pump with Oasis Control
Manifolds – F7000/DPF7000...................................3.13
Denison Tandem Vane Pump with Hydraulic
controls Manifold Block – CP Python ..................3.14
Denison Tandem Vane Pump with Oasis Control
Manifolds – Rear Loaders ....................................3.14.1
Denison Tandem Vane Pump with Oasis Control
Manifolds – MultiTask ..........................................3.14.2
ISSUED JANUARY 2006

vi FORMULA 5000
TABLE OF CONTENTS
ISSUED JANUARY 2006 Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
SECTION 6
–
TAILGATE (CON’T)
Tailgate Control Lever Alignment............................. 6.7
Blade Back-Off Relief Valve...................................... 6.7
Optional Container Mechanism Adjustments .......... 6.8
Tailgate Prop Operation ........................................... 6.9
Turnbuckle Clamps ................................................ 6.10
Winch Oil Level Check Procedures........................ 6.11
SECTION 5
–
BODY
Nomenclature ...........................................................5.3
Body Specifications ..................................................5.4
Preventive Maintenance;
Preventive Maintenance Chart...............................5.5
Grease Fitting Chart...............................................5.6
Location of Hydraulic Oil Tank..................................5.7
Oil Level Checking Procedures ................................5.8
In-Tank Oil Filter Element Changing (3-Micron) .......5.9
Draining and Changing of System .........................5.10
Purging the Hydraulic System ................................5.11
Ejector Shoe Adjustment ........................................5.12
Side Access Door ...................................................5.13
Location of Underbody and Ejector
Unload Valves ......................................................5.14
Ejector Unload Valve...............................................5.15
Relief Valve “B” ....................................................5.16
Relief “C”..............................................................5.16
Underbody Valve Main relief...................................5.16
Ejector Panel Troubleshooting ............................5.16.1
Mobile Hydraulic Symbols............................. 5.17, 5.18
Hydraulic Schematic ......................................701-8426
Packer Hydraulic Flow Diagrams;
Packer Retract/Extend ..............................701-8426-1
Pneumatic (air) System;
Air Supply Kits (272-7464) ...................................5.19
SECTION 6 – TAILGATE
Specifications............................................................6.2
Nomenclature ........................................................6.2.1
Lubrication Guide ..................................................6.2.2
Hydraulic Symbols and Definitions.....................6.2.2.1
Hydraulic Schematic.......................................701-8426
Flow Diagrams:
Tailgate Raise/Lower....................................701-8426-2
Lower Panel Down/Up .................................701-8426-3
Upper Panel In/Out ......................................701-8426-4
Upper Panel In – Ejector Unloading & Lower Panel
Backing Off ..................................................701-8426-5
Reeving Cylinder Raising/lowering
Container ..................................................701-8426-6
Reeving Cylinder Raising/Container (Blade
Down)Lowering Container(Blade Up)..........701-8426-7
Tailgate Adjustments:
Tailgate (Secondary) Valve.......................................6.3
Hydraulic Detent Adjustment for Blade Spool..........6.4
Adding Auxiliary Sections .........................................6.5
Kick-Out Adjustment .................................................6.6

FORMULA 5000
SECTION 1 – GENERAL
General .............................................................................................................................................................1.1
Nomenclature ...................................................................................................................................................1.4
Quick Reference – Part Guide...........................................................................................................................1.5
1.1
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental ISSUED JANUARY 2006

INDEXES
This catalog has been developed into eight sections for easy access and use. The first seven sections contain the
replacement parts on the DuraPack 5000 and arranged for easy identification of Heil service parts.
Section 8 contains information on maintenance/adjustment of the unit. It contains information on maintenance,
adjustment, troubleshooting and hydraulic and electrical schematics.
UNDERSTANDING THE PARTS LISTING (IMPORTANT)
Understanding how to use the parts listing is important for proper use of this catalog. Below is a sample parts listing
with four (4) columns. The first is the reference number column, the second is the part number column, the third is
the descriptive column and the fourth is the number required column.
The numbers in the “REF.” column are numbers corresponding with the circled reference numbers on the parts
illustration for each replacement part.
The numbers in the “PART NUMBER” column are the numbers used to order particular replacement parts. Be sure
when ordering parts, that the number is written correctly.
The “DESCRIPTION” column is used to describe the replacement parts. In this column will be found indented
descriptions. These indented descriptions are a part of the preceding assembly or sub-assembly (see example
below). In other words, the CONTROL VALVE ASSEMBLY is the main assembly and all indented descriptions
under it are the parts that comprise the assembly. Also, in some cases, sub-assemblies may appear under an
assembly. Again, the parts that comprise the sub-assembly will be indented under the sub-assembly.
(See the Solenoid Assembly, Item 19 in the example below).
The quantities shown in the “REQ’D” column are the numbers of parts used on a unit, except where parts are
indented in the description column. In this case, the quantity shown is the number required for the preceding
assembly or sub-assembly. For example, check the quantities of the Solenoid Assembly (item 19 in example
below). There is a quantity of 2 per each unit. Now check the quantities for the indented items under the Solenoid
Assembly. These quantities are for only one solenoid, not for the two.
PLEASE read each column carefully to ensure correct parts ordering.
XX
Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
ISSUED JANUARY 2006
GENERAL INFORMATION
1.2

Printed in U.S.A.
©COPYRIGHT 2006, Heil Environmental
ISSUED JANUARY 2006
NOTES AND DESIGNATIONS
Illustrations and (or) parts listing may be shown with notes or designations which apply to specific models.
Where an illustration and (or) parts listing is shown without notes or designations, this indicates the parts listing
covers all models.
A/R = AS REQUIRED
NSS = NOT SERVICED SEPARATELY
Ref. = REFERENCE
CATALOG CHANGES
When changes to the unit make it necessary to revise portions of the catalog, revised pages will be issued with the
same page number as those they replace and the issue date will be advanced.
SERIAL NUMBERS
The body serial plate is located on the left side front corner of the unit.
HOW TO ORDER PARTS
When ordering parts for a specific unit, always include the body and/or hopper model and serial number on your
order. Order parts by description, part number and quantity desired.
Give specific instructions. We want your order to reach you as quickly and economically as possible.
Contact your HEIL distributor for parts and service.
HEIL Environmental Ind. Ltd.
Product Support Facility (Parts and Service)
4301 N. Gault Ave.
Ft. Payne, AL 35967
Phone: [phone] (Customer Service
[phone] (Customer Service)
Fax: [phone]
[phone] (Parts Orders only)
XX
GENERAL INFORMATION 1.3

NOMENCLATURE
1.4
©COPYRIGHT 2006, Heil Environmental
ISSUED JANUARY 2006
IN-CAB LOCATON
OF PTO OR PUMP
CONTROLS
SIDE ACCESS
DOOR BODY
TAILGATE
(UPPER & LOWER
PACKER PANEL
LOCATIONS)
TAILGATE
CONTROLS
(LOCATED ON
OPPOSITE SIDE
OF BODY.)
TAILGATE
CLAMPS
EJECTOR PANEL
AND CYLINDER
LOCATION
TAILGATE AND
EJECTOR
CONTROLS
LOCATION
PTO OR FRONT
MOUNT PUMP
LACATIONS

QUICK REFERENCE PARTS GUIDE
DESCRIPTION PART NO.
CYLINDERS:
EJECTOR – 18 YD BODY……………….………..1-6463
EJECTOR – 20 YD BODY………………….……..1-6464
EJECTOR – 25 YD BODY....................................1-6427
EJECTOR – 27 YD BODY................…................1-6426
EJECTOR – 32 YD BODY....................................1-6421
OUTSIDE (upper panel)..…………………………1-6610
INSIDE (lower panel)..…………………………….1-6611
TAILGATE RAISE............…………………………1-4880
ROLL BAR...........................................................1-4105
REEVING.............................................................1-6061
ARM MECHANISM..............................................1-4283
VALVES:
UNDERBODY....................................................31-3285
MAIN RELIEF (set @ 2500 PSI).....................31-2979
INLET.........................................................31-3285-01
VALVE SECTIONS
EJECTOR...............................................31-3285-02
TAILGATE...............................................31-3285-04
TAILGATE (SECONDARY).............31-6269-02,03 or 04
BLADE BACK-OFF RELIEF (set @ 3900 PSI).....31-3245-08
AUX. PORT RELIEF (set @ 1400 PSI)...........31-3242
VALVE SECTIONS
TAILGATE...............................................31-3544-06
ARM, WINCH,ROLLBAR,REEVING.............31-6267
EJECTOR UNLOAD...........................................31-6272
REGENERATIVE………………………………....31-6285
FILTER .…………..………………………………..75-0912
12,000 LB. WINCH MOTOR...............................219-1879
SEAL KIT NO.
272-4881
272-4881
272-4880
272-4880
272-4884
1-6610-007
1-6611-004
272-0938
272-0958
272-0989
272-0966
31-3285-48
207-6103
31-3285-41, 31-3285-26,
31-2940-06
31-32385-41, 31-3285-26,
31-2940-06
272-3861 (spool)
372-1434 (spool)
075-0912-001 (ELEMENT)
219-1878-21
Printed in U. S. A. ISSUED JANUARY 2006
©COPYRIGHT 2006, Heil Environmental
1.5