Doyon TLOIG User manual

TLOIG & TLOIIG
TABLE OF CONTENTS
DESCRIPTION PAGE
Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
Distances to respect for the installation near flammable products . . . . . . A4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8
Preheat instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
WATLOW programming (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A17
Lubricating and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A18
Oven cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A19
For more information, please contact our office . . . . . . . . . . . . . . . . . . . . A20
SECTION « B » DIMENSIONS
TLOIG & TLOIIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
SECTION « C » BURNER ADJUSTMENT
TLOIG & TLOIIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1
SECTION « F » CONTROL PANELS
TLOIG & TLOIIG - 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . F1
TLOIG & TLOIIG - 220V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
TLOIG & TLOIIG - 120V/208V/3PH & 120V/240V/3PH (WATLOW) F7
SECTION « G » ELECTRIC SCHEMATICS
TLOIG - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . G1
TLOIG - 120V/208V/3PH & 120V/240V/3PH. . . . . . . . . . . . . . . . . . . . . G2
TLOIG - 220V/1PH/60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3
TLOIG - 220V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4
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TLOIIG - 120V/208V/3PH & 120V/240V/3PH. . . . . . . . . . . . . . . . . . . . . G5
TLOIIG - 208V/3PH & 240V/3PH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G6
TLOIIG - 120V/208V/3PH & 120V/240V/3PH (WATLOW) . . . . . . . . . G7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAUTION
In case of strong gas odors, shut off the gas input valve
and contact a specialized gas technician
FAMTLOGA.DOC REV. 10-01-2001
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1
INTRODUCTION
The manufacturer suggests to read this manual carefully.
This Jet Air gas fired oven is manufactured with first quality material by experienced technicians.
Proper installation and maintenance will guarantee a reliable service for years to come.
A nameplate fixed to the front or right side of the oven specifies the model number, type of
combustible, BTU rating, operating pressures, serial number, voltage and amperage.
Drawings, electrical diagrams and replacement parts numbers are included in this manual. The
electrical diagram is affixed in the control panel at the back of the oven.
ATTENTION
DOYON is not responsible for damages to the property or the equipment caused
by personnel who is not certified by known organizations. The customer is
responsible for finding qualified technicians in gas, electricity and plumbing for
the installation of the oven.
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A2
CONSTRUCTION
You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best.
This gas fired oven is manufactured using the highest quality components and material.
The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas
fired oven is designed with parts that are easy to find.
SHIPPING
For your safety, this equipment has been verified by qualified technicians and carefully crated before
shipment. The freight company assumes full responsibility concerning the delivery in good condition
of the equipment in accepting to transport it.
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery receipt. If
a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier has
left, contact immediately the freight company in order that they do their inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.
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A3
INSTALLATION WARNINGS
The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive
nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1-XX and CAN/CGA-B149-XX. Refer to
last edition year for XX. Copies of these are available at:
American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209.
Association canadienne du gaz, 55 rue Scarsdale, Don Mills, Ontario, Canada, M3B 2R3.
POWER FAILURE WARNING
WHEN YOU HAVE A POWER FAILURE, SHUT OFF THE OVEN POWER SWITCH TO
PROTECT THE ELECTRONIC COMPONENTS WHEN THE POWER COMES BACK.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.
INSTALLATION AND SERVICE
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Installation and service must be done by specialized technicians. Contact a certified gas technician,
electrician and plumber for set up.
The oven must be connected to the utility and electrically grounded in conformity to the effective
local regulations. If these are not established, the oven must be connected according to the Canadian
Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last
edition year for XX. Installation must also allow proper access for service (24 inches each side and
back).
The ovens must be installed with a proper ventilation:
•under a vent hood
•or an exhaust pipe connected directly to the oven chimney flue using the draft hood provided with
the oven.
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A4
DISTANCES TO RESPECT FOR THE INSTALLATION
NEAR FLAMMABLE PRODUCTS
A) Back and sides of the oven: 0 inch.
B) Top of the oven: a clearance of 24 inches from the ceiling must exist to permit adequate
venting of the exhaust pipe and hot parts, and to give proper access to a technician.
C) The oven must be installed on a non-combustible floor.
D) You must have at least 18 inches when you evacuate through a hood canopy.
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A5
INSTALLATION
IN GENERAL
See “Warnings” and “Distances to respect for the installation”.
Take off the packaging material with care. Take off all the material used for packing and accessories.
Bolt the oven to the floor using the 5 bolts included with the oven. Seal the unit on the floor with
silicone. Install the draft hood on the chimney. Verify every adjustments and correct it if
necessary. Install the hood covering the top front of the oven.
Each unit is set up to be used with the type of gas and electrical supply specified on the nameplate
fixed on the front of the oven.
The installation must be conform with the National fuel gas code ANSI Z223.1-XX and CAN/CGA-
B149-XX, Gas Installation Code and local Codes where applicable. Refer to last edition year for
XX.
The oven's combustion system consists of a very safe gas burner certified in accordance to the
American Gas Association Standard in USA and with the Canadian Gas Association in Canada.
1. To the certified gas technician
The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first
class operation. It is nevertheless necessary to verify on site the pressure at the burner input.
The following table indicates the pressures that must be set up to remain conform to the AGA
standards or CGA.
TLOIG
GAS TYPE ALTITUDE
(FT)
INPUT
(BTUH)
REGULATOR
INPUT
PRESSURE
(Water column
inches)
BURNER
INPUT
PRESSURE
(Water column
inches)
BURNER
ORIFICE SIZE
(DMS)
Propane 0-2000 USA 200,000 11,0 7,5 # 15 drill
Propane 0-4500 CAN 200,000 11,0 7,5 # 15 drill
Natural 0-2000 USA 200,000 7,0 3,5 19/64
Natural 0-4500 CAN 200,000 7,0 3,5 19/64
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A6
TLOIIG
GAS TYPE ALTITUDE
(FT)
INPUT
(BTUH)
REGULATOR
INPUT
PRESSURE
(Water column
inches)
BURNER
INPUT
PRESSURE
(Water column
inches)
BURNER
ORIFICE SIZE
(DMS)
Propane 0-2000 USA 300,000 11,0 7.5 7/32
Propane 0-4500 CAN 300,000 11,0 7,5 7/32
Natural 0-2000 USA 300,000 7,0 3,5 23/64
Natural 0-4500 CAN 300,000 7,0 3,5 23/64
The burner used is adjusted to be used with the gas indicated on the nameplate. It is
nevertheless possible to convert the burner to another gas by doing the modifications
indicated in the CONVERSION PROCEDURE provided with the oven. These
modifications must be done carefully and completely under the company's instruction
to remain conform to A.G.A. or C.G.A standards. Refer to Doyon Equipment to get
the right CONVERSION KIT.
Air input settings
Adjust the air trap on the burner blower input as stated below:
OVEN GAS TYPE AIR ADJUSTEMENT
TLOIG Propane 6.75
TLOIG Natural 5.5
TLOIIG Propane 4
TLOIIG Natural 3.5
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A7
Gas installation
•The customer must install a manual shut off valve at the end of the gas supply pipe near the burner
which is approved by the American Gas Association Standard in U.S. or with the Canadian Gas
Association in Canada.
•Plug the oven to the gas supply.
(The pipe, the fittings and the compound must be certified for gas.)
•The gas pipe sealing compound tightness must be verified using a solution of water and soap prior
to firing the unit.
•Clean the air contained in the gas supply pipe at the installation to insure a successful firing on the
first try.
WARNING
Make sure not to obstruct the overpressure opening on the gas regulator.
Exhaust: A draft hood is provided with the unit and it must be used when the chimney is
directly connected to a gas vent pipe. The exhaust pipe must be certified for use of gases.
2. To the electrician
Electrical supply installation must be in accordance with the electrical rating on the nameplate.
WARNING
The electrician must make sure that the supply cable does not come in contact
with the oven top which becomes hot.
A phase sequence and loss of phase relay is installed on 3 phases models to avoid wrong rotation
direction of the blowers. If the oven does not light up, swap two phases conductors in the supply
box and try again. Be sure that the power is really on the 3 phases wires next to the fuses in the
control compartment on the front of the oven. Check also if the control fuse located near the main
switch is not blown.
3. To the plumber
This equipment is to be installed to comply with the applicable federal, state or local plumbing
codes.
•Connect the water supply pipe to the oven using good quality sealing compound. Take care
that combustible water pipes do not come in contact with hot parts on the top of the oven.
•Check for leaks of solenoid valve.
Connect the steam system (1/4 NPT) to the cold water distribution network.
We highly recommend a water softener to eliminate minerals in the water. We suggest you to use
CUNO # CFS6135 (Doyon part number PLF240).
Note: The water flow valves for steam have been adjusted, DO NOT TOUCH.
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A8
OPERATION
1. Turn on the ventilation system if necessary.
2. Turn on the oven.
•The red pilot light should light up;
•The inside lighting should light up;
•The blowers come on and the rack support starts to rotate if the door is closed properly.
3. Adjust the thermostat to the desired temperature.
4. Preheat function can be used as needed. (see Preheat Instructions)
5. Open the door two inches wide and wait until the blowers stop. Load the oven as fast as
possible to avoid letting out too much heat. When the door is open, the rack support continues
to turn and stops at the position where you can insert the rack.
The temperature will drop. It is perfectly normal as it needs a lot of heat to resume, because of
the introduction of cold air and cold material in the oven. You will realize that this has no
influence on the oven cooking quality which is excellent on all aspects.
6. If required, start the steam cycle immediately after loading. Set the steam timer and press
START. Ex:20.00 = 20 seconds.
A water spray comes in the blowers and in the oven walls. The water vaporizes in the heat and
spreads uniformly in the oven.
If required, to allow the steam to evacuate, the user can open the steam evacuation trap located
in the chimney, by using the handle on the right front top of the oven. This trap should be
closed after being used to keep heat inside the oven. We suggest you to open the trap 2 or 3
minutes after having injected steam, open it for 15 seconds and then close it.
A waiting cycle follows, then the blowers and the burner stop for a moment (approximately 45
seconds).
The blowers come back on and the burner starts.
7. Wait until the products come to a light-medium brown. If desired, you can use the baking
timer on the front panel. Adjust the time and press the start button. Ex: 2015 = 20 minutes and
15 seconds.
NOTE: The timer does not shut off the oven at the end of its cycle. It simply activates the
buzzer.
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A9
POWER FAILURE
The burner, the electric gas valve and the regulator are all designed to be failed
safe. There is no special action to take in case of electrical power failure.
8. To stop the oven, set the selector switch to the position "OFF". The oven has been designed to
keep the burner blower running for 30 minutes after it has been shut off. This allows the oven
to cool down.
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A10
PREHEAT INSTRUCTIONS
To use the PREHEAT function, push the preheat switch to start. The preheat function will stop
automatically when the door is opened. This is the only way to stop the preheat function.
In order to avoid a temperature drop when loading your next baking, maintain the temperature
750F degrees higher than needed between two baking by using the preheat function.
Example : 3750F degrees temperature using preheat function will rise the temperature at
4500F degrees.
NOTE: The "shift" light is lit when the preheat function is on.
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A11
WATLOW PROGRAMMING
The Watlow temperature control can record 12 different menus. It must be programmed before use.
It will save its programs in case of power failure.
Each menu includes 3 "STEPS" and each step includes :
Symbol
•temperature SP
•time t
•"EVENT" E (steam 0001, auto steam 0100, buzzer 0010 or
no event 0000)
To access the programming mode :
•Press both arrows simultaneously for 5 seconds. Both lights light up to show that the
programming mode is working.
•Unlock the read only mode (if necessary), press 12 and "CLOCK", LOC appears. Use the arrows
to get 0 and press "CLOCK" again. (To put back on read only mode, you have to have 1 before
pressing on "CLOCK".)
EXAMPLE 1 (preheat program)
- For menu #1, we will program it so that we have a preheat time of 20 minutes at 400°F followed
by a 15 seconds buzzer.
Step #1
•Press both arrows simultaneously for 5 seconds. Both lights light up to show that the
programming mode is working.
•Select the program number (Ex : #1)
Suggested values
SP1 appears.
Use the arrows to adjust to the desired temperature (400°F)
Press on the number of the menu to confirm (ex. # 1)
t1 appears
Use the arrows to select the desired timing (20:00)
Press on the number of the menu to confirm (ex. # 1)
E1 appears
Use the arrows to select the appropriate code (0000 for no event)
Press on the number of the menu to confirm (ex. # 1)
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A12
Step #2 Suggested values
SP2 appears.
Use the arrows to adjust to the desired temperature (400°F)
Press on the number of the menu to confirm (ex. # 1)
t2 appears
Use the arrows to select the desired timing (00:15)
Press on the number of the menu to confirm (ex. # 1)
E2 appears
Use the arrows to select the appropriate code (0010 for buzzer)
Press on the number of the menu to confirm (ex. # 1)
Step #3 Suggested values
SP3 appears.
Use the arrows to adjust to the desired temperature (400°F)
Press on the number of the menu to confirm (ex. # 1)
t3 appears
Use the arrows to select the desired timing (00:01)
Press on the number of the menu to confirm (ex. # 1)
E3 appears
Use the arrows to select the desired code (0000 for no event)
Press on the number of the menu to confirm (ex. # 1)
To get out of the programming mode, press #12 and then press "CLOCK" twice (#12, CLOCK,
CLOCK). The screen will show 00:00.
Note: You should always use menu #1 for preheating because the controls starts automatically with
this menu.
WARNING
Never use program #1 for a steam cycle because it will start automatically when the oven is
turned on.
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A13
EXAMPLE 2 (Cooking program with steam cycle)
-For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of
20 minutes at 375°F followed by a 15 seconds buzzer.
To access the programming mode:
•Press both arrows simultaneously for 5 seconds. Both lights light up to show that the
programming mode is working.
•Select the menu number (Ex. #2)
Step #1 Suggested values
SP1 appears.
Use the arrows to adjust to the desired temperature (375°F)
Press on the number of the menu to confirm (ex. # 2)
t1 appears
Use the arrows to select the desired timing (00:20)
Press on the number of the menu to confirm (ex. # 2)
E1 appears
Use the arrows to select the appropriate code (0001 for the steam)
Press on the number of the menu to confirm (ex. # 2)
Step #2 Suggested values
SP2 appears.
Use the arrows to adjust to the desired temperature (375°F)
Press on the number of the menu to confirm (ex. # 2)
t2 appears
Use the arrows to select the desired timing (20:00)
Press on the number of the menu to confirm (ex. # 2)
E2 appears
Use the arrows to select the appropriate code (0000 for no event)
Press on the number of the menu to confirm (ex. # 2)
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A14
Step #3 Suggested values
SP3 appears.
Use the arrows to adjust to the desired temperature (375°F)
Press on the number of the menu to confirm (ex. # 2)
t3 appears
Use the arrows to select the desired timing (00:15)
Press on the number of the menu to confirm (ex. # 2)
E3 appears
Use the arrows to select the desired code (0010 for the buzzer)
Press on the number of the menu to confirm (ex. # 2)
To get out of the programming mode, press #12 and then press "CLOCK" twice (#12, CLOCK,
CLOCK). The screen will show 00:00.
After fulfillment of this program:
•The oven will continue to heat because there was a temperature included in step 3. If the
temperature at that step would have been of 0°F, the oven would have stopped at the end
of the program.
•In this example, the inside buzzer will work 15 seconds while the outside buzzer will start
and will not stop until another program is selected.
•If you want to end a program already running, press the button corresponding to that menu
and then choose a pause menu. If you stop a program that was running without choosing
another menu, it will be paused in the conditions in which it was stopped. Ex: If there is an
interruption during a steam cycle, it will keep running until you choose another menu.
However, there is a 45 seconds limit time for the steam, independent from the Watlow
controller.
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A15
TROUBLESHOOTING
BEFORE CALLING FOR SERVICE
ANSWERS TO MOST FREQUENT QUESTIONS
Always cut off the main power before replacing any parts. Take care of water and gas
piping system when servicing.
Control parts are under the left front
bottom panel and under the control panel.
Remove the front panels by screwing out the
only screw on each panel.
Gas and motor systems are on the top of the
oven.
It is usually not necessary to remove the hood.
Questions Solutions
The oven temperature drops when loading
and needs a certain amount of time before it
stabilizes.
This is normal. The opening of the door
produces an important loss of heat. The rack
loaded with cold pastries need a large amount
of heat to get back to its original temperature.
The same thing happens with domestic ovens.
You will realize that your new gas oven can
provide an excellent baking quality for any kind
of products you want to bake.
The oven does not turn on. If the oven is turned on for the first time and
nothing happens, just reverse the two phases
feeders in the main supply box. A phase
sequence relay is installed on the oven to avoid
burner fan to turn in the wrong direction.
If the oven has already functioned, check the
motor fuses and the overload relays located in
the electrical control panel. Turn the main
power off to replace the fuses.
The oven does not produce heat. Make sure that the door is closed and the
thermostat adjusted to the desired temperature.
(You can hear the oven blowers.)
If the oven blowers are not on, check the
overload relays located in the control
compartment. If anyone of these is disengaged,
call for a qualified technician.
If the blowers run normally, make sure that the
gas valve is open.
•The burner goes to lock-out because of: The burner is equipped with multiple
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A16
a) Flame failure:
b) The spark is irregular or not present:
c) The air pressure switch does not close its
contact.
interlocked safety devices. In the event of a
failure of the flame or any blockage of the
combustion air supply, the burner will "lock
out" in the safety condition.
•Air has not been bled from the gas line.
•Porcelain insulators cracked (very little
cracks is enough).
•Spark probe grounded.
•It may be disconnected, incorrectly set,
defective, or the burner fan can be dirty and
does not produce enough vacuum.
The steam system does not react correctly. Check if the water supply is connected and the
input valve opened.
Call for a qualified electrician or plumber if
required.
Keep the air inlet of the burner free of obstruction.
CAUTION
Never try to modify the burner controls. This must be done only by a qualified
technician and under the company's instructions.
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A17
MAINTENANCE
MAINTENANCE OF THE OVEN
•Grease regularly as shown in "LUBRIFICATION AND ADJUSTMENT" section.
•Use only grease provided with the oven.
•It is recommended to use a water filter to avoid accumulation of minerals inside the oven
during the use of the steam cycle.
MAINTENANCE OF THE BURNER
•Every three months, verify and clean the burner air inlet in order to remove dust and particles.
•Once a year, you should ask a certified technician to make a tune up.
Make sure everything works properly, verify and clean especially:
1. The gas mixer.
2. The spark rod and porcelain insulators.
3. The flame detection rod.
4. Verify the burner input pressure.
5. Verify every adjustments.
6. Clean every moving pieces.
7. Lubricate the motor.
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A18
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