Doyon PIZ3 User manual

PIZ3 & PIZ6
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DANGER
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
CAREFULLY FOLLOW THESE INSTRUCTIONS
TABLE OF CONTENTS
SECTION « A » DESCRIPTION PAGE
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
How to cook your favourite pizza . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
Operation of the oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions for oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A8
A9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
For more information, please contact our office: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12
SECTION « B » DIMENSIONS
PIZ3 FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
PIZ3 SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
PIZ3 BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
PIZ6 FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
PIZ6 SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
PIZ6 BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
SECTION « E » COMPONENT PARTS
PIZ3 FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
PIZ3 SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
PIZ3 BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
PIZ6 FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
PIZ6 SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
PIZ6 BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6
SECTION « F » CONTROL PANELS
PIZ3 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F1
PIZ3 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
PIZ3 208V/3PH & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
PIZ3 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
PIZ3 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9

PIZ6 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
PIZ6 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F13
SECTION « G » ELECTRIC SCHEMATICS
PIZ3 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1
PIZ3 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2
PIZ3 208V/3PH & 240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3
PIZ3 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4
PIZ3 208V/1PH/60 Hz , 220V/1PH/60 Hz & 240V/1PH/60 Hz . . . . . . . . . . . . . . . . G5
PIZ3 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G6
PIZ6 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G7
PIZ6 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G8
PIZ3 208V/1PH & 240V/1PH (WITH STEAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G9
PIZ3 208V/3PH & 240V/3PH (WITH STEAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G10
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FAMPIZEA.DOC Rev. 11/04/2005

A1
INTRODUCTION
The manufacturer suggests to read this manual carefully.
This Jet Air oven is manufactured with first quality material by experienced technicians. Proper
installation and maintenance will guarantee a reliable service for years to come.
A nameplate fixed to the front or right side of the oven specifies the model number, serial number,
voltage and amperage.
Drawings, electrical diagrams and replacement parts numbers are included in this manual. The
electrical diagram is affixed in the control panel at the back of the oven.
ATTENTION
DOYON is not responsible for damages to the property or the equipment caused
by personnel who is not certified by known organisations. The customer is
responsible for finding qualified technicians in electricity and plumbing for the
installation of the oven.

A2
HOW TO COOK YOUR FAVORITE PIZZA
(Pan pizza or regular pizza)
How to cook pan pizza in ovens:
Models: PIZ3, PIZ6, PIZ6G
1. Mix your favorite pizza dough formula.
2. When mixing is done:
A. Cut dough in pieces and make balls.
B. Put the dough balls in a plastic basket with a cover.
C. Place in a cooler or refrigerated room for 12 hours.
D. After 12 hours:
1) Remove dough balls from cooler or refrigerated room.
2) Spray the pizza pan with vegetable oil or olive oil.
3) Shape and set pizza dough in the pan.
4) Transfer pizza pan to proofer unit for 45 to 60 minutes.
Proofer set at: 100oF heat, 85% humidity.
5) When pizza dough is ready, put pizza pan with the cover on, back in the cooler.
6) When ready to bake:
•Take the pizza dough from the cooler;
•Put topping on pizza dough;
•Place the pizza in the oven without cover.
Important: If you cook your pizza in a pan or on a screen, the bottom crust will not bake
properly. If you do use them, remove the pizza from the pan or the screen
after 3 minutes and finish baking it directly on the oven deck.
Oven baking instructions:
•Preheat at 4650F.
•Baking time:
5-6 mins: 6" 9" 12"
6-8 mins: 16" 18"
Special notice: If you bake only pan pizza or bake on a screen, we recommend using the
following with the oven:
3 chrome grills (optional): Ask your sale representative.

A3
How to cook regular pizza:
(No pan or screen)
•Preheat oven at 4650F.
•Remove dough balls from cooler one hour before using.
•For better results:
Dough must be 500F to 800F.
Bake directly on perforated nickel plate.
Baking time at 4650F:
5-6 mins: 6" 9" 12"
6-7 mins: 16" 18"
Important:Do not cook with screens.
Cook directly on the perforated nickel deck of the oven.
Cleaning:
We recommend to clean the oven every day.
1) Remove the lower shelf and clean the bottom of the oven with dry cloth and cleaner supplied
with the oven.
2) Glass doors: During working hours, clean glass with dry cloth (paper towel). At the end of
the day, clean with glass cleaner (Windex and paper towel).
NOTICE:
Never put aluminum foil on top of the shelves. This will affect the air circulation and the
oven will not bake properly.

A4
CONSTRUCTION
You just bought the most advanced oven in the world, "DOYON" technology at its best. This oven
is manufactured using the highest quality components and material.
The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON
oven is designed with parts that are easy to find.
SHIPPING
For your safety, this equipment has been verified by qualified technicians and carefully crated before
shipment. The freight company assumes full responsibility concerning the delivery in good condition
of the equipment in accepting to transport it.
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery receipt. If
a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier has
left, contact immediately the freight company in order that they do their inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.

A5
INSTALLATION WARNINGS
POWER FAILURE WARNING
WHEN YOU HAVE A POWER FAILURE, SHUT OFF THE OVEN POWER SWITCH TO
PROTECT THE ELECTRONIC COMPONENTS WHEN THE POWER COMES BACK.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.
INSTALLATION AND SERVICE
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Installation and service must be done by specialised technicians. Contact a certified electrician and
plumber for set up.
The oven must be connected to the utility and electrically grounded in conformity to the effective
local regulations. If these are not established, the oven must be connected according to the Canadian
Electrical Code (CSA-C22.1- XX) or National Electrical Code (NFPA 70-XX). Refer to last
edition year for XX. Installation must also allow proper access for service (24 inches each side and
back).
The ovens must be installed with a proper ventilation according with the local building code.

A6
DISTANCES TO RESPECT
A) Back and sides of the oven : 4 inches.
B) The oven should be installed on a non-combustible counter or table.
C) The base of the unit should be sealed to the counter or table so seepage cannot accumulate
underneath.

A7
INSTALLATION
IN GENERAL
Take off the packaging material with care. Take off all the material used for packing and accessories.
1. To the electrician
Electrical supply installation must be in accordance with the electrical rating on the nameplate.
WARNING
The electrician must make sure that the supply cable does not come in contact
with the oven top which becomes hot.

A8
OPERATION OF THE OVEN
1. Turn the switch to the " ON " position.
•The light inside the oven must light up.
2. Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below).
N.B. The red light must be "ON" (If not, press the breaker on the front).
3. Heat the unit until you reach the baking temperature.
When the desired temperature is reached, the red light goes out and turns green.
If the light is still "ON" and the oven does not produce heat, call for service.
4. Load the oven as fast as possible to avoid letting out too much heat.
5. Set the timer to the desired value and start it. (see "TIMER" adjustment on next page)
NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer.
6. Wait until the product is ready. Do not open the doors until the product is done.
VERY IMPORTANT
This oven has an overheat warning alarm to protect the electrical components against overheating. If
the red pilot light (OVERHEAT WARNING) is lit and you hear a buzzer, see troubleshooting.
THERMOSTAT INSTRUCTIONS
To obtain a very good thermal stability, we use a digital temperature controller with thermocouple.
The Omron E5CS thermostat controls the heat of every element at the SP (set point).
The temperature of the oven is always shown on the display of the thermostat and an arrow indicates
if the temperature is over or below the SP. When the green light is lit, it indicates that the temperature
is at the SP ± 1 %.
To adjust the SP (set point) value, you just have to press the key on the left and use the up and down
keys to set the temperature. Press the left key to return to run mode.
STEAM TIMER H3DE (OPTIONAL)
VERY IMPORTANT
Steam injection will only work when the ventilator of the oven is working.
To inject steam in the oven, press and release the STEAM TIMER button. The light comes on
inside the steam button during the steam injection. Steam injection has been factory preset. To have
more steam, press steam button a second time, after the light is off.
P.S. Do not inject steam more than once each time you bake. Wait at least 10 minutes before re-
timing the steam injection system.

A9
INSTRUCTIONS OF THE OVEN
COOKING TIMER
Set the baking time required with the small push button on the timer. The green display is the setting
time and the red display is the countdown time (Ex: 25 minutes = set 2500 on green display).
After setting: Push the START/STOP button then, when the time will expire, the buzzer will ring.
Push the START/STOP button again to stop the buzzer.
If you want to restart the time in the middle of the countdown, press on the yellow RST button on the
timer.
P.S. The timer is simply a reminder for the approximate duration of the baking time.
FRONT CONTROL PANEL SYMBOLS SIGNIFICATION
Cooking timer
On / off cooking timer switch
Breaker
Temperature control
LIGHT/OFF/ON main power switch
Overheat alarm

A10
TROUBLESHOOTING
BEFORE CALLING FOR SERVICE
ANSWERS TO MOST FREQUENT QUESTIONS
Always cut off the main power before replacing any parts. Take care to electric wire
supply system when pulling the oven.
Control parts on the front control: Remove the top hood of the oven by screwing out the
screws.
Motor system on the back of oven: Pull the oven and screw out the back panels.
Questions Solutions
The oven does not turn on. Check the breakers on the front panel.
Check the breakers of the building.
Check if the doors are tightly closed.
Check the motor breaker and the overload relays
located in the electrical control panel.
Uneven baking. Make sure that the grills do not obstruct the air flow. Do
not use foil on the grills.
Verify the temperature of the oven by using an oven
thermometer and make sure that it is even with the
thermostat setting.
If the oven is baking too much on the sides, it is
possible that the fan is not cycling properly. Verify if
the motor turns 2.5 minutes in a direction, stops 30
seconds and starts for 2.5 minutes in the opposite
direction.
The oven does not produce heat. 1- If the oven blowers are on
•Make sure the thermostat is adjusted to a
temperature high enough to turn on the pilot light.
If the oven blowers are not on, check the overload
relays located in the control compartment. If anyone
of these is disengaged, call for a qualified technician.
If the OVERHEAT WARNING light is
on and you hear the warning buzzer
Check if the cooling fan airflow is not obstructed.
Check the cooling fan if it is running. If not, call a
qualified technician to replace it.
(Electrical components may be damaged if it is not
repaired immediately.)

A11
OVEN MAINTENANCE AND CLEANING
Step by step Recommendations
Clean the inside of the oven with water and
soap.
Take out the grills (the grills of the oven
could be cleaned with "Easy-Off").
We recommend and sell:
Dirt Buster III : Action foam cleaner
CHEMCO
Part number : NEB201
After cleaning the inside of the oven, apply a
silicone base oven protector. It avoids food
from sticking to the metal.
We recommend and sell:
316 Silicone base protector and lubricant for
oven
Dow Corning
Part number : EXS400
Clean the oven windows with products like
Brasso or equivalents. They are copper
cleaners but good for this use.
We recommend and sell:
Wright's: Cream copper cleaner
J.A. Wright & Co.
Part number : EXC300
Clean the oven exterior with a stainless steel
cleaner.
We recommend and sell:
Stainless steel cleaner
SANY or CURTIS (comestible)
Part number : NES20
Check and clean regularly the filter on the
top of the oven. The filter may be cleaned
with water and soap.
Do not obstruct the airflow on the top of the
oven. Ex: Do not place pizza boxes or other
objects over the filter.

A12
FOR MORE INFORMATION,
PLEASE CONTACT OUR OFFICE:
DOYON EQUIPMENT INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Tel. : [phone]
Canada : 1 [phone]
U.S. : 1 [phone]
FAX : [phone]
Internet: http://www.doyon.qc.ca
E-Mail : [email protected]

SECTION
B
DIMENSIONS

B1

B2
31 1/2
33 1/2
38
4 1/2
40 1/2
PIZ3
PIZ
3

B3

B4

B5
34 1/2
37 7/8
42 3/8
4 1/2
44 7/8
PIZ6
PIZ6