Draco 3500 User manual

Bed.Anl._GB_3500_A3.doc JMS 11.09.18
Operating instructions
1. Intended use. This Power Tool is intended for
industrial applications, for cutting sheet metal
(maximum capacity is indicated in the
Specifications), for use with cutting jaws and
cutting blades which are indicated in these
operating instructions or recommended by
DRÄCO.
2. Do NOT cut sheet metal along welding points. Do
NOT cut multi layer sheets, which exceed the
maximum cutting capacity.
3. Switching ON/OFF the power tool. First check
cable and plug for damage. Slide the switch pad
(5) BACKWARD for switching ON the power
tool. Slide the switch pad (5) FORWARD for
switching OFF the power tool.
4. For inside cutting, the shortest curve possible has
a radius of 45 mm (±1¾”). If cutting a radius with
the right hand, cut from right to left. The outside
radius is unlimited.
5. For cutting out curved or circular inside patterns,
a 14 mm (± 1/2 “) hole, or a punched slot should
be made to insert the centre cutter.
6. If after cutting, a small strip remains this can
easily be trimmed off to the exact measurement,
without leaving a burr or any distortion of the
material. Just one side of the power tools can be
used for cutting also (e.g. along a marked line).
Lift the power tools out of the shavings while the
motor is running. Cut off longer shavings.
7. Both knife and jaws can be sharpened. After
being sharpened or replaced, the knife at it’s
lowest point should protrude the jaws by
approximately 3 mm. The knife should have
approximately 0,05 mm (0,005”) play on each
side of the jaws, centring the cutter with spacing
shims supplied.
8. Every 200 operating ours have the cutting blade
and cutting jaws sharpened at a specialist
workshop.
9. Ensure that the material to be cut is free of oil
and grease.
Care and Maintenance
Warranty
Before working on machine disconnect from power
supply by removing plug from socket.
Always keep the machine and the ventilation slots
clean.
Oil the knife pin and knife at regular intervals.
If the machine should happen to fail despite the care
taken in manufacture and testing, repair should be
carried out by an authorised customer services agent
for DRÄCO power tools
DRÄCO tools carry a guarantee of 12 months from
date of delivery.
Damage attributable to normal wear and tear,
overload or improper handling will be excluded from
the guarantee. (e.g. blades/knifes and jaws)
In case of complaint please send the machine,
undismantled, to your dealer or the DRÄCO Service
Center for electric power tools.
Environmental protection
CE-Declaration of Conformity
Recycling raw materials instead of waste
disposal
Machine, accessories and packaging should be sorted
for environment-friendly recycling.
These instructions are printed on recycling paper
manufactured without chlorine
We declare under our sole responsibility that this product is
in conformity with the following standards.
2006/42/EG, 2014/30/EU, EN 60745-2-8:2009, EN ISO 11688-
1:2009, EN ISO 12100:2010
2016 Susanne Draenert
Operating Instructions for the Cable Pipe Cutter 3500
To avoid any disturbance please read the following instructions:
1 2 3 4 5
1 Safe operation of this machine is possible
only when the operating instructions and
the safety precautions are read completely
and the instructions contained therein are
strictly observed.
2The machine must not be used in a wet
environment.
3Always inspect cable and plug before using
machine. Only have damage repaired by a
qualified professional. Put the plug into the
mains socket only when the machine is
switched off.
4+5 Always wears protective goggles,
protective gloves and heavy-duty shoes when
working.
Do not carry the machine by the cable.
Always remove the plug from the power supply
socket before carrying out any work on the
machine, when interrupting work and when not
using the machine.
Always place the cable to the rear away from
the machine.
Apply the machine to the plastic material only
when switched on.
Always provide for secure footing when
working.
Firmly clamp the work piece if it dose not
remain stationary from its own weight.
The knife should not rub on the jaws: Possible
danger of cutting tool breakage.
Do not exceed the maximum allowable
material thickness.
For further notes on safety , we refer to the enclosed red print, safety instruction sheet.
DRÄCO Cable Pipe Cutter
3500
3500
max. cutting capacity
Art.no.
61330
spare parts
HDPE, Telecom cables
mm
6,0
knife
30068
guide pin
30078
PVC, ABS, PP, etc.
mm
3,5
set of jaws
30074
Polyester, GFK, Formica, etc.
mm
2,0-3,0
knife-pin set
BG12555
tightest radius
mm
175
optional accessories
working speed
m/min
5
metal-box
18000
strokes
min -1
2400
adjustable guide S/02
up to 100 mm
20062
motor capacity
Watt
500
adjustable guide S/02
up to 250 mm
20063
weight
kg
2
adjustable guide S/02
up to 500 mm
20064
Stützrolle
10077
0I

Bed.Anl._GB_3500_A3.doc JMS 11.09.18
Spare Parts for Cable Pipe Cutter 3500
Replacing/Adjusting the Knife
Before working on machine disconnect from power
supply by removing plug from socket.
Wear protective glasses!
Replacing the Knife
Clamp the machine in a vice on the clamping surfaces
SV between aluminium protective jaws.
Unscrewthe screws 70 and remove the spring plate 71.
Remove the spring 72. Remove the Cotter Pin 76 and the Washer
77. Push back the knife pin 78.
Do NOT interchange the Spacing Shims 79: the wrong spacing
could ruin the jaws and knife.
Insert a newknife with the old spacingShims 79. Insert the knife pin
8. Mount the washer 77 and the Cotter Pin 76.
Insert the spring 72. Reassemble spring plate 71.
Replacing the Jaws
Loosen the screws 80 and remove the jaws 82. Press out the
positioningpins 81. Mount new jaws and positioning pins. Tighten
the screws 80.
Adjusting the knife Clearance
For clearance between knife and jaws that is too large, loosen the
fillister head screw67. Adjust the clearance with the setscrew68.
Retighten the fillister head screw 67.
The knife must not rub on the jaws: Danger of breakage.
Note: If heavyburring is produced while cutting, repeat the
adjustment.
Sharpening the Knife/Jaws
The Knife and the Jaws must be sharpened and adjusted at the
same time. This work should be performed by an authorised
DRÄCO customer service location. Send in the complete machine
for this purpose.
Spare Parts List for DRÄCO Cable Pipe Cutter 3500
Pos.
Description
Qty.
Order-No.
Pos.
Description
Qty.
Order-No.
45
Gear
1
13540
46
Pinion
1
13041
Shearhead 3500 cpl. without Motor
27303
47
Sleeve
1
13042
48
Needle bearing
1
13043
54-62
Drive shaft assembled
27202
49
SecuringWasher
3
81249
Pinion with gear cpl Pos 39, 44-48
31541
50
Flat Fillister Head Screw
3
81262
51
Gear Case Cover Seri F
1
13046
Motor cpl. 230 V, 60 Hz
1
32229
52
Spring washer
2
81243
Motor cpl. 115 V, 60 Hz
1
32129
53
Hex Socket Screw
2
81031
54
Circlip
1
10009
1
Motor housing
1
32040
55
Key
1
10006
2
Housing Cap
1
32047
56
Gear 36 teeth
1
13051
3
Switch
1
32050
57
Cap for Needle Bearing
1
10450
4
Guide Piece
1
32054
58
Sleeve
1
10005
5
Switch Pad
1
32056
59
Needle Bearing
1
10300
6
Pressure Spring
1
32055
60
Ball bearing
1
13555
7
Wire
2
32044
61
Excentric Drive Shaft
1
13556
8
Carbon Brush Set
2
32042
62
Sleeve
1
10005
9
Carbon Brush Holder
2
32041
63
Needle Bearing
1
10300
10
Condensator
1
32045
64
Head Casting
1
20501
11
Cable with Plug Europe
1
32046
65
Pinbush
2
17900
12
Connection Cable
1
32522
66
Spanführung 7,5 mm
1
10002
13
Screw
2
32048
67
Flat Fillister Head Screw
1
81272
14
Screw
2
32053
68
Spacing setscrew
1
81089
15
Cable Collar
1
32052
69
Tap Screw with ISK
2
81239
16
Field 230 Volt, 60 Hz
1
32039
70
Flat Head Screw
4
81271
16
Field 115 Volt, 60 Hz
1
32139
71
Spring Cover
1
12300
17
Air Deflector Ring
1
32038
72
Spring
1
12200
18
Rubber Sleeve
1
32036
73
Knife Lock ring
1
12100
19
Ball Bearing
1
32030
73-74
Knife adjusting screw with adjusting
screw
1
12222
20
Washer
1
32037
74
Knife adjusting screw
1
12000
21
Armature 230 Volt, 60 Hz
1
32033
75
Knife
1
30068
21
Armature 115 Volt, 60 Hz
1
32133
76-79
Knife pin set
1
BG12555
23
Bearing Cover
1
32032
76
Circlip
2
81042
24
Ball Bearing
1
10038
77
Washer
2
81072
25
Securing Ring
1
32034
78
Knife pin
1
12500
27
Bearing End Plate
1
32014
79
Spacing Shims Set
1
BG12400
28
Screw
4
32010
80
Spacing Shims
4
81270
29
Pin
1
32043
81
Pin
4
81248
30
Screw
2
32012
82
Set of jaws
1
30074
31
Label
1
32057
83
Guide Pin with slot
1
30078
39
Washer
3
81059
84
Supporting roller in metal
1
10077
44
Ball Bearing
1
13039
85
Aluminum Cover Plate
1
18610
Max Draenert GmbH & Co.KG Electric - Cordless - Pneumatic Tools - Machines Germany
Factory I :
Administration
D - 73777 Deizisau
P.O. Box 1120
Phone + 49 (0) 7153-8217-0
Manufacturing Shears
D - 73779 Deizisau
Gutenbergstr. 15-17
Fax + 49 (0) 7153-8217-66
Factory II :
Manufacturing Roofing System
D - 73779 Deizisau
Seewiesenweg 1
INTERNET http://www.dracotools.com
E-mail: [e-mail]