Drag2Zero .66 User manual

drag2zero.co.uk [phone] [email protected]
.66 Assembly Instructions
This is a guide to help you assemble your new
.66 cockpit system at home.
Some assembly steps require specific tools and
saftey equipment. These steps will be marked by
a hazard symbol.
If you do not have the correct equipment, please
get your local bike shop to help.

drag2zero.co.uk [phone] [email protected]
Parts included in your order
If you have ordered a complete .66 system set
you will get the following parts.
A 2 x Gen 2 Base plates
B 2 x Gen 2 Base plate closure pannels
1 4 x M5/M6 nuts
2 8 x M5/M6 washers
C 2 x Gen 2 Angled shims
D 2 x Gen 2 riser (if ordered)
3 1 x Riser bolt kit (if ordered)
E 2 x Gen 2 pole clamps
4 4 x M5 16mm torx low cap head (pre
installed on clamps)
5 4 x M5 12mm torx cap head bolts
F 2 x Gen 2 .66 arm rests
G 4 x Gen 2 .66 Arm rest collars
6 4 x M5 8mm flanged torx button head
bolts
7 2 x Gen 2 .66 foam
H 2 x .66 extensions
I 2 x .66 extension closure pannels (pre
fitted to poles)
J 2 x .66 finishing kits (optional)
K 2 x .66 pole clamp spacers
L 2 x pole end caps (optional)
M 2 x grips
Tools required
T10 torx key
T25 torx key
6mm allen key
5mm allen key (if your bike has M5 bolts)
Threadless Saw Guide
Fine tooth hacksaw
Eye protection
High quality face mask
A
B
C D
E
F
G
H
I
J
M
K
L

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i Pole clamp to shim
spacer
ii 20mm spacers
iii 10mm spacers
iv 5mm spacer
v 2mm spacers
viii 1mm spacer
vi Pole profiled spacer
vii Pole clamp top
spacer
Finishing Kit J
Detailed
Pole clamps end
Pole grip end

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Step 1
Remove existing cockpit to reveal flat mounting
basebar or proprietary riser.
Step 2
Mount base plate (A) onto flat mounting surface.
Using bolts supplied with your bike, tighten to
base bar specified torque. Please not base plates
are sided providing + - 25mm of width adjustment.
Non threaded base bar = Option 1 Apply washers
until bolt does not protrude above top of base
plate. (parts: A, B, 1, 2).
Threaded base bar = Option 2 (parts: A, B).
Place base plate closure panel on, threading di2
wire through slot.
Tools required:
5mm or 6mm allen key
Step 3
Mount angled riser and spacers onto base-bar
mounting plate with supplied bolts (parts: C, D, 3).
5Nm
Thread di2 through central slot.
Tools required:
6mm allen key
* If you have ordered risers with your kit, make
sure bolts protrude underside of riser by 6mm as
shown in the image to the right.
5Nm
Option 1
Option 2

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Step 4
Guide di2 cable through slots in shim and mount
pole clamp on top using 2 x M5 12mm cap heads.
(parts: E, 5)
Tighten loosely
Tools required:
6mm allen key
Step 5
Pole trimming - Grip end
Straight Grip
a. Hold pole and mark out top of hand on
pole end. (parts: H)
b. Measure 20mm down from Step a marked line.
c. Cut pole end to marked line in Step b using
Threadless Saw Guide. *
Tools required:
Threadless Saw Guide
Fine tooth hack saw
Eye proetction
High quality face mask
Step: a
Step: b
Step: c
*

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Step 6
Slide .66 poles onto clamps with vi pole profiled
spacer found in finishing kit J and one armrest
collar G on the poles as shown to the right. and
find desired toe and reach. If the pole and pole
clamp fit it tight, add greaseto poles. Poles are
tight to clamps, this is to provide a super stiff and
strong interaction.
Technique to slide poles into clamps is twist and
push.
Grooved top surface of pole clamps are to be used
as a toe guide. See below.
Once desired position found, mark on pole 5mm
back from end of clamp.
Carefully remove pole from clamp and tighten step
4 bolts to 5Nm.
+6 degree toe: A1 = A2
0 degree toe: C1 = C2
Top view of cockpit
C1
D1
E1
B1
A1
C2
B2
A2
D2
E2
- 6 degrees of toe:
E1 = E2
0 degrees of toe:
C1 = C2
+ 6 degrees of toe:
A1 = A2
vi Pole profiled spacer found in
finishing kit J

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Step 7
Slide poles back into clamps and fit .66 finishing
kit and arm rest collars onto pole. (parts: J, G)
Range 1: Minimum reach range
Both armrest collars behind
pole clamp.
Range 2: Medium reach range
One armrest collar in front of
pole clamp.
Range 1: Maximum reach range
Both armrest collars infront of
clamp.
There are 3 different variations,
each with here own adjustment
range:
Clamp and armrest collars
vi Pole profiled spacer
i Pole clamp to shim spacer
Spacers
Once armrest collars are aligned with solts in
armrest. Not positions of parts and mark 5mm
back from the rear of the clamps.
This will be the cutline for the pole.
Not once cut you reach will be limited to the one
set up.

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Step 8
Pole end trimming
Cut pole end to line marked in Step 6. *
Tools required:
Threadless Saw Guide
Fine tooth hack saw
Eye proetction
High quality face mask
*
Step 9
Clamp pole in place using bolts prefitted in pole
clamp to 5Nm.
Tools required:
T25 torx key
5Nm
Step 10
Place vii pole clamp top spacer found in finishing
kit J onto top of pole clamp.
Step 11
Find preferred position of armrests on clamps and
tighten to 2Nm. (parts: G, 6)
Tools required:
T25 torx key

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Step 12
Fit foam onto armrests . (parts: 7)
Step 13
For grip installating please refer to our
Installation help page and your relevent
grip. https://drag2zero.co.uk/installation-
help/?v=79cba1185463
Tools required:
T10 torx key