Dragon Wholesaling CR300 User manual

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CR300 CRUSHER
USER MANUAL

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Table of Contents
Introduction ............................................................................................................................................5
Important Health and Safety Information ............................................................................................5
Specifications ..........................................................................................................................................6
Parts Locator........................................................................................................................................7
Safe Working...........................................................................................................................................8
Operator’s Personal Protective Equipment (PPE).................................................................................8
Basic Crushing Operation Safety ..........................................................................................................8
General Safety Matters........................................................................................................................8
Engine Noise........................................................................................................................................9
Refuelling.............................................................................................................................................9
Operating Instructions..........................................................................................................................10
Storage and Parking........................................................................................................................... 10
Starting the Engine.............................................................................................................................11
Checks Before Starting..................................................................................................................11
Starting Procedure........................................................................................................................11
Stopping the Engine........................................................................................................................... 12
Emergency Stopping ..........................................................................................................................12
Tracking The Machine........................................................................................................................13
Tracking Controls ..........................................................................................................................13
Checks Before Tracking.................................................................................................................13
Tracking Procedure .......................................................................................................................13
Crushing.............................................................................................................................................15
Crushing Controls..........................................................................................................................15
Checks Before Crushing ................................................................................................................15
Crushing Procedure.......................................................................................................................15
Adjustment of Crush Size ...................................................................................................................16
Troubleshooting................................................................................................................................. 17
Blockages...........................................................................................................................................17
Service Instructions...............................................................................................................................18
Service Schedule................................................................................................................................19
Engine Servicing ............................................................................................................................19
Hydraulic .......................................................................................................................................19
Hose Check....................................................................................................................................19
Changing Hydraulic Oil Filter.........................................................................................................20
Changing Hydraulic Oil and Filter..................................................................................................20

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Grease Moving Parts.....................................................................................................................21
Grease Track Tensioners...............................................................................................................21
Tension Drive Belts ............................................................................................................................22
Check Fittings.....................................................................................................................................23
Hazardous Materials and End of Machine Life .....................................................................................23
End of Machine Life ...........................................................................................................................23
Battery Safety Information.................................................................................................................24
Safety advice:................................................................................................................................24
Fire and Explosion Data: ...............................................................................................................24
Storage and Handling / Use ..........................................................................................................24
Warranty Statement .............................................................................................................................25
Declaration of Conformity ....................................................................................................................27
Identification Plate................................................................................................................................28
Decals....................................................................................................................................................29
Electrical Circuit Diagram......................................................................................................................32
Electrical Component List...................................................................................................................33
Hydraulic Circuit Schematic ..................................................................................................................34
Part Diagrams........................................................................................................................................36

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List of Figures:
Figure 1: Crusher Dimensions.................................................................................................................6
Figure 2: Parts Locator............................................................................................................................7
Figure 3: Summary of Switches, Controls and Gauges .........................................................................10
Figure 4: Engine Parts and Controls......................................................................................................11
Figure 5: Tracking Controls ...................................................................................................................13
Figure 6: Tracking Controls ...................................................................................................................13
Figure 7: Tracking Angle Limits .............................................................................................................14
Figure 8: Crushing Controls...................................................................................................................15
Figure 9: Crushing Controls...................................................................................................................15
Figure 10: Crushing Controls –Front & Rear ........................................................................................15
Figure 11: Crush Size Adjustment .........................................................................................................16
Figure 12: Changing the Hydraluiic Oil Filter ........................................................................................20
Figure 13: Hydraulic Oil level ................................................................................................................20
Figure 14: Grease Nipples Location ......................................................................................................21
Figure 15: Track Tension.......................................................................................................................21
Figure 16: Drive Belt Tensioning ...........................................................................................................22
Figure 17: Identification Plate...............................................................................................................28
List of Part Diagrams:
Drawing 1: Track Tensioner Wheel.......................................................................................................37
Drawing 2: Track Assy 180x60x37 RH & LH V1 .....................................................................................38
Drawing 3: Track Base 3W700W V1......................................................................................................39
Drawing 4: Hydraulic Tank Assy V1.......................................................................................................40
Drawing 5: Petrol Engine & Pump Assy V1 ...........................................................................................41
Drawing 6: Track Tower Assy................................................................................................................42
Drawing 7: Tracking Power Unit Crusher V1.........................................................................................43
Drawing 8: Spray Bar Assy V1 ...............................................................................................................44
Drawing 9: Moving Jaw Assy V3............................................................................................................45
Drawing 10: Crusher CR300 Base V2....................................................................................................46
Drawing 11: Crusher CR300 Head.........................................................................................................47
Drawing 12: Bonnet Assy......................................................................................................................48
Drawing 13: Crusher CR300 ..................................................................................................................49

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Introduction
Thank you for choosing Dragon Equipment. Our crushers are designed to give safe and reliable
service if operated in accordance with the instructions which are provided as a guide to familiarise
the operator with the controls, inspections, start-up, operating, and shutdown procedures.
The CR300 is designed to reduce sections or pieces of concrete, bricks or stones by a crushing action.
The reduction output can be adjusted to produce three different sizes of product (hardcore).
Limitations
Steel reinforced sections should be avoided.
Wood (any type), cloth, rubber etc. must not be placed into the crusher's jaws.
Be aware of these items when encased into the set concrete. They may cause the crushing
action to stop when revealed during the crushing process.
Delivery
All Dragon Equipment CR300 machines have a full pre-delivery inspection before leaving the factory
and are ready to use. Read and understand this instruction manual before attempting to operate or
move the crusher. In particular, read pages 6-7 which contain important health and safety
information and advice.
Important Health and Safety Information
Before using your new crusher, please take the time to read this manual.
Failure to do so could result in:
Personal injury.
Equipment damage.
Damage to property.
Third-party injuries.
The machine must be properly operated and maintained to keep it in a safe
and efficient functioning condition. Ensure that all controls are free of mud,
grease, or other matter that might cause slips hazardous to the operator or
other personnel. Report all malfunctions to those responsible for
maintenance or site safety. Do not operate the equipment until corrected.
Normal service or maintenance performed as required can prevent
unexpected and unnecessary downtime. This handbook describes general
inspections, servicing and operation with the normal safety precautions
required for normal operation.
This manual covers the operation and maintenance of the Dragon Equipment CR300. All information
in this manual on how to operate the machine safely is based on the latest product information
available at the time of purchase. All operators must be properly trained in safe working practices
prior to operating this machine.
Dragon Equipment’s policy of continuous improvement on the design of their products may result in
modifications to the crushers or their accessories. Dragon Equipment reserves the right to make
modifications at any time without notice and obligation. This may result in minor discrepancies
between this manual and the purchased product.

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Specifications
Width: 700mm
Length: 1,822mm
Height: 1,327mm
Weight: 742 kg
Mouth: 306 x 180mm
Engine Power: 10kW (14 HP)
Feed height: 1,206mm
Start: Electric and recoil
Fuel: Petrol
Figure 1: Crusher Dimensions

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Parts Locator
Figure 2: Parts Locator
The CR300 crusher has the following fixed guards for the protection of the operator, crusher and
environment:
Hydraulic Motors Guard: Protects hydraulic motors from damage during operation.
Drive Belt Guard: Protects drive belt from damage and environment.
Engine Bonnet: Protects engine from the environment.
Hose Guards: Prevents damage to hoses.
Control Tower Guard: Protects valves from the environment.
These guards may be removed for maintenance only, however, the operator must ensure guards are
in place prior to operation.
Crusher Controls
(Track End)
Track Controls
Engine
Battery
Hydraulic Tank
ID Plate
Track
Track Tension
Adjustment
Crusher Controls
(Crush End)
Water Spray Bar
Crush Size Adjustment
Discharge Chute
50mm Tow Ball
Funnel Main Guard Fuel Tank

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Safe Working
Operator’s Personal Protective Equipment (PPE)
Suitable work gloves.
Steel toe cap safety boots complying with ISO 20345:2011.
Appropriate close-fitting clothing.
Never wear loose clothing, rings, and watches etc. that might catch the controls.
High-visibility clothing complying with ISO 20471:2013 if required.
Eye, head and ear protection and a face mask if appropriate.
Basic Crushing Operation Safety
The operator should be aware of the following points:
Be aware when the crusher is processing material that is an awkward shape. The material
can move in the funnel with great force.
Never leave the crusher unattended when in operation or with the engine running.
If an accident occurs, stop the machine, remove the key and call the emergency
services immediately.
General Safety Matters
Always ensure the engine has stopped and cooled down before making any adjustments,
undertaking maintenance, refuelling or cleaning.
Always ensure there is no risk of the machine moving during operation. Be aware of slope
inclines and surface conditions.
Always operate the crusher with the engine set to maximum speed when crushing.
If there are any fluid leaks, cease operating the machine, stop the engine and repair
before continuing.
Take regular breaks, do not operate the machine when tired.
Always keep hands, feet and clothing out of the feed opening, discharge and moving parts.
Keep the discharge area clear from debris build-up.
Ensure protective guards are in place before operating machine. Failure to do so may result
in personal injury or loss of life.
Always operate the crusher in a well-ventilated area to prevent the build-up of
exhaust fumes.
Ensure a fire extinguisher is available on site.
Ensure a personal first aid kit is available and know its location.
Do not operate the crusher in low light levels and be aware of changeable weather.
Do not smoke when refuelling.
Do not allow individuals to operate the machine who have not been trained.
Do not climb onto the machine.
Do not touch exposed wiring due to the risk of electric shock.
Do not use the crusher inside buildings without appropriate ventilation.

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Engine Noise
Noise levels above 80dB (A) will be experienced at the working position. Prolonged exposure to loud
noise may cause permanent hearing loss. All persons within close vicinity of the crusher must also
wear ear protection (EN 352) at all times to prevent possible damage to hearing.
The average sound pressure level at one metre for the Vanguard 400 is:
3600FL
[dBA]
3600NL
[dBA]
3000FL
[dBA]
3000NL
[dBA]
96.8
93.8
94.4
90.4
While operating the crusher ensure that all individuals comply with the Control of Noise at Work
Regulations 2005 (Noise Regulations 2005) to prevent or reduce risks to health and safety from
exposure to noise at work.
Refuelling
Follow standard Health and Safety practices.
Stop the engine and allow to cool.
Never smoke or permit naked flames nearby.
Store fuel away from any ignition sources.
Fuel storage containers must be approved, clearly display appropriate labels and have
securely fitting caps.
Use a funnel when refuelling and ensure fuel cap is refitted securely.
Avoid skin contact with fuel. If it gets into eyes wash out with sterile water immediately and
seek medical advice as soon as possible.
Always clean up after any spillages and change clothes if appropriate.

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Operating Instructions
Storage and Parking
When parking the machine overnight, or for an extended period, the following procedure in addition
to that given in ‘Stopping the Engine’ will help maintain it in good condition for subsequent use:
Fill the fuel tank completely before parking the machine overnight or for extended periods
to prevent condensation.
Always park on level ground where possible. If it must be parked on a slope, position
machine at right angles to the slope and block tracks securely.
Remove the key to a place of safety.
NOTE: Ensure the equipment cannot be started or used by unauthorised or
untrained personnel.
To recommission after storage the following checks must be carried out:
Check all fluid levels.
Check for fluid leaks.
Check the tension of rubber tracks.
Check operation of all controls.
Check the action of the stop lever.
Check the action of all E-Stop buttons.
Figure 3: Summary of Switches, Controls and Gauges
Angle Indicator
Left Hand Track
Lever
Right Hand Track
Lever
E-Stop
Tach / Hour Counter
Bonnet Release
Control Panel

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WARNING
Do not use or attempt to start
the crusher without the
protective guarding in place.
Failure to do so may result in
personal injury or loss of life.
Starting the Engine
Checks Before Starting
Ensure the machine is located on firm flat ground.
Check all guards are fitted.
Carefully inspect tracks for cuts or other damage.
Check the chute is clear and there are no obstructions.
Visually check for fluid leaks.
Ensure there is sufficient fuel in the fuel tank.
Ensure that all track levers are in the neutral position.
Ensure E-Stop buttons are pulled out.
Figure 4: Engine Parts and Controls
Starting Procedure
Do not place engine under full load at full speed immediately after starting. Always allow the engine
to fully circulate lubricant and warm up gradually before operating at full speed and load.
Move throttle lever to the 1/2-way position.
Pull choke control to the full choke position in direction of BLUE arrow.
Insert key into ignition and turn the key clockwise to turn ON the machine.
Press Start Engine Button and the engine will crank over.
Release the button as soon as the engine starts.
Turn OFF choke as soon as the engine has started.
Push the choke control to the off position soon after starting. Normally with 1-2 seconds
Allow the engine to warm up.
NOTE: To extend the life of the starter motor, use only short starting cycles - 5 seconds max.
NOTE: After start crusher button is pressed the machine must be started within 20 seconds else it
will switch OFF.
Cap –Fuel Tank
Fuel Tank
Dip Stick
(Oil Level)
Oil Fill
(Below Exhaust)
Machine ON
(Does Not Start Engine)
Pull Cord
(Hand Start)
Choke Lever
(Bottom)
Throttle / OFF
Lever (Top)
Air Cleaner
Exhaust Muffler
Oil Drain

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Stopping the Engine
Move throttle lever to the stop position in the direction of the RED arrow. This will turn off
the fuel and stop the engine in one action.
The machine will turn off automatically after 10 seconds
For more detailed information refer to the Engine Owner’s Manual.
NOTE: Do not use the E-Stop to turn the engine off.
NOTE: Do not try to turn the key to the off position, use throttle lever to turn off engine; crusher
will turn off automatically after 10 seconds.
Emergency Stopping
Should the machine need to be stopped in an emergency, push one of the red E-Stop buttons. These
are located at each end of the machine and will stop the engine and disable the drive to the crusher
jaws. The engine cannot be restarted until the activated E-Stop button is reset. Before resetting the
E-Stop button inspect the machine to ensure it is safe to continue operation.
NOTE: If The engine is not to be restarted remember to move the throttle control to off.
Failure to move the lever may cause fuel to pump when moving the machine and fill the engine
with petrol.
This will hinder starting or damage the engine permanently.

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Tracking the Machine
The crusher is designed to operate in either crusher or crawler mode, but not at the same time. To
move the machine the following procedure must be followed:
Tracking Controls
Track Mode Button.
Left-hand Track Lever.
Right-hand Track Lever.
E-Stop.
Checks Before Tracking
Always face the direction the machine is travelling.
Make sure the area around the machine is clear of personnel and obstructions
before moving.
Whenever possible operate straight up or down slopes. Side-hill operation can cause sideslip
and possible rollover.
Maximum side traverse angle on a slope is up to 20° (degrees), see Figure 7.
The machine will turn by applying more or less pressure to either lever proportional to the
lever movement.
When negotiating slopes greater than 10 degrees or loading onto a trailer, track the crusher
in reverse so the operator is above the crusher, see Figure 7.
Tracking Procedure
Select Track Mode on the control panel (If not already selected).
To steer the machine, apply differing pressure to the control levers.
oApply equal forward pressure on both levers to make the machine move forward in
the desired direction at speed.
oThe machine will turn by applying more or less pressure to either lever proportional
to the lever movement.
oApply equal pressure on both levers to the reverse position will make the machine
move backwards at the desired speed.
oTracker angle limits
Figure 6: Tracking Controls

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Figure 7: Tracking Angle Limits
Always stay uphill of the machine while tracking.
DO NOT track the machine on slopes over 20°.

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Crushing
The CR300 has an electronic monitoring device to ensure the engine is kept at the optimum
operating speed known as No-Stress. A product that has a harder density will automatically be
detected and select a different operation mode until the greater load has passed. A product that
requires a greater breaking force than the crusher can apply will automatically activate the Anti-Stall
function and turn off the jaw movement so as not to stall the engine.
Crushing Controls
Crusher Mode Button
Start crusher - Activates continuous forward movement by pressing once.
Stop crusher - Stops forward movement by pressing once.
Reverse - Activates momentary reverse (when the button is released the reverse action
stops).
E-Stop
Figure 10: Crushing Controls –Front & Rear
Checks Before Crushing
Always position the machine on a level firm surface for loading and ensure the loading area
is clear from slips and trips. When crushing the engine speed must be set to maximum by
pulling the throttle level all the way to the LH side of the engine as shown in.
Ensure the funnel and jaw opening is free from objects not intended for crushing.
Before feeding material into the machine ensure it is running smoothly with no fluid leaks or
unusual noises. Product up to the recommended size can then be fed into the machine.
Place it onto the machine funnel and allow to drop into the jaw opening.
Crushing Procedure
Select Crusher Mode on the rear Control Panel.
Start the crushing operation by pressing the Start Crusher button on either control panel.
Stop the crushing operation by pressing the Stop Crusher button on either control panel.
In the event of a jam refer to the Blockages section on page 17.
NOTE: Never place your hands or any part of your body into the crushing jaws with the jaw
moving.
Reverse
E-Stop
Stop Crusher
Start Crusher

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Adjustment of Crush Size
Remove outer Bolt “A” with a 17mm spanner.
Leave bolt “B” and arm fitted to the pin.
Using a rubber mallet, knock pin from opposite side.
Use retaining arm to turn pin back and forth to release & remove.
oThe lower hole is for medium crush size - This is the most common size used.
oThe upper hole is for the largest and smallest crush size.
Align the holes to the desired crush size and re-insert the pin.
Ensure the pin is all the way home.
Tighten bolt “A” to 45ft/lb (61Nm).
Figure 11: Crush Size Adjustment
Outer Retaining Bolt “A”
Small Crush
Large Crush
Upper Hole for Large
and Small Crush
Lower Hole for
Medium Crush
Leave Bolt
“B” Fitted

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Troubleshooting
•The machine will not track:
oThe mode selector is set to Crush –Set switch to Track Mode.
oRock jammed into drive sprocket –change direction and remove the loose rock.
•Crushing jaws will not start moving:
oThe crusher is jammed –refer to blockages section below.
oThe mode selector is set to Track –Set switch to Crusher Mode.
oThrottle control is set to a slow speed –ensure the lever is fully across.
•Crushing jaws start and stop erratically:
oThrottle control is set too slow speed –ensure the lever is fully across.
•The engine will not crank to start:
oEnsure all E-Stops are in the off position. No LED red light showing.
•The engine will crank, but not start:
oEngine too hot –Turn off choke as not required.
oEngine too cold –Turn on choke as required.
oNo fuel in the tank –Check level and fill as required.
oWrong fuel has been poured into the tank –Drain fuel from tank and carburettor
and replace with the correct grade of petrol.
Blockages
A blockage or jam can be caused by:
Material jammed in the funnel.
Overfeeding material or oversized material.
A foreign body in the crusher funnel such as wood or metal.
Excessive wet soil, clay etc.
Continuing to feed material into a blocked machine may cause damage to the machine, if the
crusher becomes blocked, proceed as follows:
Use the Blue Reverse button to inch the jaws backwards and forwards, which in most cases
will shift the product and cause it to drop deeper into the jaws, so allowing the crushing
process to continue.
If this action does not have the desired effect. Stop the engine immediately.
While wearing gloves remove the majority of the debris causing the blockage.
Restart the engine and increase to full speed.
Press the Green Start Button to continue, repeat the reverse action as required.
Allow machine time to clear any excess material still remaining before you continue feeding.

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Service Instructions
Safe Maintenance
While carrying out maintenance, handle the crusher's
components with care to avoid injury, it is recommended
that gloves are worn while carrying out servicing to
minimise the risk of contact with hazardous materials. The
major components of this machine are heavy and if
required, lifting equipment should be used.
Safe Lifting and Securing of the Crusher
If the crusher cannot be driven onto its transport vehicle,
a hoist can be used. The lifting points are designed to lift
only the machine’s weight. Always inspect the lifting bar
prior to each use and do not use if damaged. Maximum
lift weight is as indicated on the machine data plate.
The method of securing the crusher can vary depending on the type of carrier and position of tie-
down points available on the carrier. It is recommended that correctly rated ratchet straps are used
to secure the machine via the track frame or over the tracks to the carrier lashing points. This must
be carried out by competent qualified personnel. Failure to secure the load correctly could result in
chassis and/or undercarriage damage or loss of load.
Lubrication and Servicing
Lubrication is an essential part of preventive maintenance. It is important that the instructions
regarding types of lubricants and the frequency of their application be followed to prolong the life of
the machine. Periodic lubrication of moving parts helps prevent the possibility of mechanical
failures. Thoroughly clean all fittings, caps, plugs etc., to prevent dirt from entering the system while
servicing. Lubricants must be at operating temperatures when draining.
Do not operate any system unless oil level is within the operating range as indicated on the dipstick,
level plug or sight glass. All change and service periods are recommendations based on average
operating conditions. Lubricants showing evidence of excessive heat, oxidation or dirt should be
changed more frequently to prevent these conditions. Lubricants change and service periods must
be established on the basis of individual job conditions.
Recommended Lubricants
Engine - Vanguard ® Synthetic 15W-50
Hydraulic - VG32 Mineral Oil
Grease Nipples –Shell Gadus S3 V100 premium multi-purpose grease
Spares
Only fit genuine Dragon Equipment crusher spares. Failure to do so will result in the invalidation of
the warranty and may result in damage to the crusher, personal injury or even loss of life.
WARNING
Always immobilise the machine before
undertaking any maintenance work on the
crusher by removing the ignition key and
disconnecting the battery. Ensure the
crusher is stable and on level ground
before performing any maintenance.

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Service Schedule
First 5 Hours
Change engine oil
Check for hydraulic oil leaks
Refer to engine manual
Page 19
Every 8 Hours or Daily
Check engine oil level
Clean area around muffler and engine controls
Clean air intake grille
Check hydraulic oil leaks
Visually check the machine for damage
Grease the bearings
Refer to engine manual
Refer to engine manual
Refer to engine manual
Page 21
Page 21
Every Month
Grease all lubrication points and check track tension
Page 21
First 50 hours
Change hydraulic oil filter
Page 20
Every 100 Hours or Annually
Service exhaust system
Refer to engine manual
Every 200 Hours or Annually
Change engine oil
Clean air filter1
Check the tension of the Drive Belts
Refer to engine manual
Refer to engine manual
Page 22
Every 600 Hours or Every 3 years
Replace air filter
Refer to engine manual
Annually
Replace spark plug
Service fuel system
Service cooling system1
Check valve clearance2
Change hydraulic oil and replace hydraulic oil filter
Check fittings
Refer to engine manual
Refer to engine manual
Refer to engine manual
Refer to engine manual
Page 20
Page 23
1In dusty conditions or when airborne debris is present, clean more often.
2Not required unless engine performance problems are noted.
Engine Servicing
All engine servicing must be performed in accordance with the Engine Manufacturer’s Handbook
provided with the machine.
NOTE: Failure to adhere to this may invalidate the warranty and/or shorten engine life.
Hydraulic Hose Check
All the hydraulic hoses should be regularly inspected for chafing and leaks. The hydraulic system is
pressurized to 150 Bar (2175 PSI) and the hoses must be kept in good condition. If any hydraulic
components are changed, new seals should be installed during reassembly. Fittings should then be
retightened.

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Changing Hydraulic Oil Filter
Undo filter cap as shown in Figure 12.
Partially remove the filter and allow the oil to drain for five minutes.
Remove filter once all hydraulic oil has drained.
Install a new filter element and refit the filter cap to the filter housing. Take care, not to over
tighten the three bolts.
Figure 12: Changing the Hydraulic Oil Filter
Changing Hydraulic Oil and Filter
Remove the drain plug and allow the oil to drain into a suitable container.
Undo filter cap as shown in Figure 12.
Partially remove the filter and allow the oil to drain for five minutes.
Clean the magnet and refit the drain plug. Note any presence of excessive debris.
Refill with VG 32 hydraulic oil to Nominal Oil Level –Approximately 23 litres as shown below.
Install a new filter element and refit the filter cap to the filter housing. Take care, not to over
tighten the three bolts.
Figure 13: Hydraulic Oil level
1. Undo the 3 bolts on black cap ONLY.
2. Remove black filter cap - taking care of retention spring.
Breather cap - unscrew to top up oil.
2. Filter housing and
main filling point for
oil change.
1.
NOTE: Use plastic gloves to keep oil off
skin and dispose of the used oil and
filter in an ecologically sound way.
{
Safe Level
Nominal Oil Level