Dragon Wholesaling DS110 User manual

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DS110 DUST
SUPPRESSION USER
MANUAL

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Table of Contents
Introduction ............................................................................................................................................4
Important Health and Safety Information ............................................................................................4
Specifications ..........................................................................................................................................5
Parts Locator........................................................................................................................................6
Safe Working...........................................................................................................................................7
Operator’s Personal Protective Equipment (PPE).................................................................................7
Basic Operation Safety.........................................................................................................................7
General Safety Matters........................................................................................................................7
Engine Noise........................................................................................................................................8
Refuelling.............................................................................................................................................8
Operating Instructions............................................................................................................................9
Storage and Parking...........................................................................................................................10
Starting the Machine .........................................................................................................................10
Checks Before Starting..................................................................................................................10
Starting Procedure........................................................................................................................10
......................................................................................................................................................11
Stopping the Engine...........................................................................................................................11
Emergency Stopping ..........................................................................................................................11
Operating the Machine......................................................................................................................12
Checks Before Tracking.................................................................................................................12
Tracking the Machine....................................................................................................................12
Spraying Water ..................................................................................................................................12
Checks Before Spraying Water......................................................................................................12
Manual Water Mode.....................................................................................................................12
Using the Teach/Auto Function ....................................................................................................12
Using the High-Pressure Lance .....................................................................................................13
Lowering the Mast ........................................................................................................................13
Service Instructions...............................................................................................................................14
Service Schedule................................................................................................................................15
Engine Servicing ............................................................................................................................15
Hydraulic Hose Check....................................................................................................................15
Changing Hydraulic Oil Filter.........................................................................................................16
Changing Hydraulic Oil and Filter..................................................................................................16
Grease Moving Parts.....................................................................................................................17
Grease Bearings ............................................................................................................................17

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Grease Track Tensioners...............................................................................................................17
Check Fittings.....................................................................................................................................18
Hazardous Materials and End of Machine Life .....................................................................................18
End of Machine Life ...........................................................................................................................18
Battery Safety Information.................................................................................................................19
Safety advice:................................................................................................................................19
Fire and Explosion Data: ...............................................................................................................19
Storage and Handling / Use ..........................................................................................................19
Warranty Statement .............................................................................................................................20
Declaration of Conformity ....................................................................................................................22
Identification Plate................................................................................................................................23
List of Figures:
Figure 1: DS110 Dimensions ...................................................................................................................5
Figure 2: Parts Locator............................................................................................................................6
Figure 3: Summary of Remote Control Functionality ............................................................................9
Figure 4: Summary of Machine Controls ................................................................................................9
Figure 5: Engine Parts & Controls .........................................................................................................11
Figure 6: Changing the Hydraulic Oil Filter ...........................................................................................16
Figure 7: Hydraulic Oil level ..................................................................................................................16
Figure 8: Grease Nipples Location ........................................................................................................17
Figure 9: Track Tension.........................................................................................................................17
Figure 10: Identification Plate...............................................................................................................23

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Introduction
Thank you for choosing Dragon Equipment. Our Dust Suppression units are designed to give safe and
reliable service if operated in accordance with the instructions which are provided as a guide to
familiarise the operator with the controls, inspections, start-up, operating, and shutdown
procedures.
The DS110 is capable of spraying water up to 23m, its nozzle can rotate 110° Left to Right and 45° Up
and Down both controlled via programmable remote control. The addition of a tow ball allows the
attachment of a bowser containing up to 3,000 litres.
Limitations
Water distribution of 36 litres per minute.
Approximately 100m operating range.
Delivery
All Dragon Equipment DS110 machines have a full pre-delivery inspection before leaving the factory
and are ready to use. Read and understand this instruction manual before attempting to operate or
move the machine. In particular, read pages 7-8 which contain important health and safety
information and advice.
Important Health and Safety Information
Before using your new Dust Suppression Unit, please take the time to read
this manual. Failure to do so could result in:
Personal injury.
Equipment damage.
Damage to property.
Third-party injuries.
The machine must be properly operated and maintained to keep it in a safe
and efficient functioning condition. Ensure that all controls are free of mud,
grease, or other matter that might cause slips hazardous to the operator or
other personnel. Report all malfunctions to those responsible for
maintenance or site safety and do not operate the equipment until
corrected. By carrying out servicing and maintenance will prevent
unexpected and unnecessary downtime. This handbook describes general
inspections, servicing and operation with the safety precautions required for
normal operation.
This manual covers the operation and maintenance of the Dragon Equipment DS110. All information
in this manual on how to operate the machine safely is based on the latest product information
available at the time of purchase. All operators must be properly trained in safe working practices
prior to operating this machine.
Dragon Equipment’s policy of continuous improvement on the design of their products may result in
modifications to the DS110 or it’s accessories. Dragon Equipment reserves the right to make
modifications at any time without notice and obligation. This may result in minor discrepancies
between this manual and the purchased product.

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Specifications
Width: 840mm
Length: 1,822mm
Height: 1,327mm
Weight: 670 kg
Engine Power: 9kW (12 HP)
Start: Electric and recoil
Fuel: Diesel
Water Supply: 36 litres per minute
Figure 1: DS110 Dimensions

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Parts Locator
Figure 2: Parts Locator
The DS110 has the following fixed guards for the protection of the operator, other individuals and
the environment:
Hydraulic Motors Guard: Protects hydraulic motors from damage during operation.
Engine Bonnet: Protects the engine from the environment.
Hose Guards: Prevents damage to hoses.
Control Tower Guard: Protects electronics from the environment.
Remote Valve Guard: Protects valves from the environment.
These guards may be removed for maintenance only, however, the operator must ensure guards are
in place prior to operation.
Mast
Mast Latch
Bearings
Track
Lance / Spray Lever
Main Guard
E-Stop
Fuel Tank
Water IN
Water Filter
Tow Hitch
Track Tension
Adjustment
Track
Engine Cover Magnetic Beacon Water OUT Nozzle

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Safe Working
Operator’s Personal Protective Equipment (PPE)
Suitable work gloves.
Steel toe cap safety boots complying with ISO 20345:2011.
Appropriate close-fitting clothing.
Never wear loose clothing, rings, and watches etc. that might catch the controls.
High-visibility clothing complying with ISO 20471:2013 if required.
Eye, head and ear protection and a face mask if appropriate.
Basic Operation Safety
The operator should be aware of the following points:
Never leave the DS110 unattended when in operation or with the engine running.
If an accident occurs, stop the machine, remove the key and call the emergency
services immediately.
General Safety Matters
Always ensure the engine has stopped and cooled down before making any adjustments,
undertaking maintenance, refuelling or cleaning.
Always ensure there is no risk of the machine moving during operation. Be aware of slope
inclines and surface conditions.
For pumping always operate the DS110 with the engine set to maximum speed.
If there are any fluid leaks, cease operating the machine, stop the engine and repair
before continuing.
Take regular breaks, do not operate the machine when tired.
Always keep hands, feet and clothing out of the feed opening, discharge and moving parts.
Ensure protective guards are in place before operating the machine. Failure to do so may
result in personal injury or loss of life.
Always operate the DS110 in a well-ventilated area to prevent the build-up of
exhaust fumes.
Ensure a fire extinguisher is available on site.
Ensure a personal first aid kit is available and know its location.
Do not operate the DS110 in low light levels and be aware of changeable weather.
Do not smoke when refuelling.
Do not allow individuals to operate the machine who have not been trained.
Do not climb onto the machine.
Do not touch exposed wiring due to the risk of electric shock.
Do not use the DS110 inside buildings without appropriate ventilation.

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Engine Noise
Noise levels above 80dB (A) will be experienced at the working position. Prolonged exposure to loud
noise may cause permanent hearing loss. All persons within close vicinity of the machine must also
wear ear protection (EN 352) at all times to prevent possible damage to hearing.
The average sound pressure level at seven metres for the Hatz 1B50 is 82 dB(A).
While operating the DS110 ensure that all individuals comply with the Control of Noise at Work
Regulations 2005 (Noise Regulations 2005) to prevent or reduce risks to health and safety from
exposure to noise at work.
Refuelling
Follow standard Health and Safety practices.
Stop the engine and allow it to cool.
Never smoke or permit naked flames nearby.
Store fuel away from any ignition sources.
Fuel storage containers must be approved, clearly display appropriate labels and have
securely fitting caps.
Use a funnel when refuelling and ensure the fuel cap is refitted securely.
Avoid skin contact with fuel. If it gets into the eyes wash it out with sterile water
immediately and seek medical advice as soon as possible.
Always clean up after any spillages and change clothes if appropriate.

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Operating Instructions
Once started, the DS110 is controlled by a wireless industrial transmitter which can be charged using
the onboard USB port.
Feature
Description
1
Slow Track / Auto Water
2
Fast Track / Manual Water
3
Water ON
4
Water ON
5
Water OFF
6
Water OFF
7
Teach Mode
8
Confirm* / Park
9
TK*
Feature
Description
10
Horn
11
W*
12
Power
13
Joystick
15
E-Stop
16
USB Power
17
TFT Screen & Status Lights
21
Battery Compartment
22
Magnetic Clip
Figure 4: Summary of Machine Controls
Antenna
Display
USB Power
Bonnet
Release
E-Stop
Ignition
Water Stop Cock
Water Filter
Water Connection
Figure 3: Summary of Remote Control Functionality

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WARNING
Do not use or attempt to start
the DS110 without the protective
guarding in place. Failure to do
so may result in personal injury
or loss of life.
Storage and Parking
When parking the machine overnight, or for an extended period, the following procedure in addition
to that given in ‘Stopping the Engine’ will help maintain it in good condition for subsequent use:
Fill the fuel tank completely before parking the machine overnight or for extended periods
to prevent condensation.
Always park on level ground where possible. If it must be parked on a slope, position the
machine at right angles to the slope and block tracks securely.
Open Water Stop Cock and move the lever to Lance Mode, allow to drain.
Remove the key to a place of safety.
To recommission after storage the following checks must be carried out:
Check all fluid levels.
Check for fluid leaks.
Check the tension of rubber tracks.
Check operation of all controls.
Check the action of the stop levers.
Check the action of all E-Stop buttons.
Starting the Machine
Checks Before Starting
Ensure the machine is located on firm flat ground.
Check all guards are fitted.
Carefully inspect tracks for cuts or other damage.
Check the chute is clear and there are no obstructions.
Visually check for fluid leaks.
Ensure there is sufficient fuel in the fuel tank.
Ensure that all track levers are in the neutral position.
Ensure E-Stop buttons are pulled out.
Starting Procedure
Do not place the engine under full load at full speed immediately after starting. Always allow the
engine to fully circulate lubricant and warm up gradually before operating at full speed and load.
Move throttle lever to the idle-way position.
Insert key into ignition and turn the key clockwise to Position 1.
On the Remote Control Unit:
oEnsure the STOP Button on the top is pulled out.
oPress and hold the POWER Button (right-hand side) until the display turns on.
oWait for 5 seconds.
oPress the POWER Button again to confirm the connection.
o(This is displayed on the Remote Screen when connected).
Turn the key to Position 2 and the engine will crank over.
Release the key as soon as the engine has started.
NOTE: To extend the life of the starter motor, use only short starting cycles - 5 seconds max.
NOTE: Ensure the equipment cannot be
started or used by unauthorised
or untrained personnel.