Draper CH500B User manual

GENERAL INFORMATION
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.
INSTRUCTIONS FOR
0.5,1,2,3,5 tonne
Chain Hoists (Chain Block)
Stock Nos.26164 Part Nos.CH500B
26167 CH1000B
26177 CH2000B
26178 CH3000B
26186 CH5000B
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.

1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
0.5, 1, 2, 3 & 5 TONNE CHAIN HOISTS (CHAIN BLOCK)
Stock nos. 26164, 26167, 26177, 26178, 26186
Part nos. CH500B, CH1000B, CH2000B, CH3000B, CH5000B
1.2 REVISIONS:
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Downloads are available from: http://www.drapertools.com/b2c/b2cmanuals.pgm
DRAPER TOOLS LIMITED WEBSITE: www.draper.co.uk
HURSLEY ROAD PRODUCT HELPLINE: [phone]
CHANDLER’S FORD GENERAL FAX: [phone]
EASTLEIGH
HAMPSHIRE
SO53 1YF
UK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
NOTE! Important information.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
Date first published August 2012.

2. CONTENTS
3
2.1 CONTENTS
Page content Page
1 TITLE PAGE
1.1 INTRODUCTION ............................................................................................... 2
1.2 REVISION HISTORY........................................................................................... 2
1.3 UNDERSTANDING THIS MANUAL ................................................................... 2
1.4 COPYRIGHT NOTICE ........................................................................................ 2
2 CONTENTS
2.1 CONTENTS ....................................................................................................... 3
3 GUARANTEE
3.1 GUARANTEE .................................................................................................... 4
4 INTRODUCTION
4.1 SCOPE ............................................................................................................... 5
4.2 SPECIFICATION ................................................................................................. 5
4.3 HANDLING & STORAGE ................................................................................... 5
5 HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR CHAIN HOISTS................................... 6
6 UNPACKING & CHECKING
6.1 PACKAGING ..................................................................................................... 7
6.2 WHATS IN THE BOX ........................................................................................ 7
7 HEALTH & SAFETY INFORMATION
7.1 FREQUENT INSPECTION ................................................................................... 8
7.2 PERIODIC INSPECTION ..................................................................................... 8
8 OPERATION & USE
8.1 WARNING ........................................................................................................ 9
8.2 MOUNTING THE CHAIN HOIST ....................................................................... 9
8.3 LIFTING THE LOAD .......................................................................................... 9
9 MAINTENANCE
9.1 HOOK INSPECTION .......................................................................................... 10
9.2 GAUGING LOAD CHAIN WEAR ....................................................................... 10
10 MAINTENANCE
12 CONTACTS
DECLARATION OF CONFORMITY .....................................................................................ENCLOSED

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3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed
to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor
or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone: [phone].
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accidents, or repairs attempted or made by any personnel other than
the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the Terms of Warranty, repair and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt
or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.

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4. INTRODUCTION
4.1 SCOPE
This hoist is for lifting not pulling.
4.2 SPECIFICATION
Stock No...............................26164............. 26167.............. 26177.............. 26178................ 26186
Part No. .............................. CH500B .........CH1000B .........CH2000B .........CH3000B ........ CH5000B
Load .................................500kgs...........1000kgs.......... 2000kgs .......... 3000kgs .......... 5000kgs
Test load .............................750kgs...........1500kgs.......... 3000kgs .......... 4500kgs .......... 7500kgs
Lift height ........................... 2.5M .............. 2.5M ............... 2.5M................. 3M .......................3M
Hand force
(when fully loaded N) ...........210................. 330.................. 320.................. 380......................410
Load chain dia. ................ 5x15mm ........ 6x18mm.......... 6x18mm.......... 8x24mm........10x30mm
Hook aperature .................. 22mm ............ 26mm ............. 35mm.............. 43mm................37mm
Weight ..................................7kgs...............10kgs.............. 14kgs .............. 24kgs ................ 36kgs
4.3 HANDLING & STORAGE
Take care when handling and lifting. Do not drop the hoist.
Store in a dry location out of the reach of children.

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5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS
WARNING: - Before the use of this or any other lifting equipment all persons who install,
operate or maintain this equipment should read and fully understand this manual. If chain
hoists or any other lifting equipment presents the possibility of personal injury or damage to
property, then it should not be used.
- Ensure that the chain hoist is fully inspected before every use.
- Chain blocks are only to be operated by a trained operator.
- Do not exceed the maximum lifting capability of the chain hoist.
- Ensure that the fixing point is substantial enough to take the load which is intended to
belifted.
- Ensure the chain hoist can swivel freely on this upper hook.
- Never allow the chain hoist housing to bear any support when lifting a load.
- Ensure the suspension hooks fits and sits freely within the support clamp.
- Ensure the chains are not twisted or obstructed to prevent free running of the chain.
- Never use undue effort to force the chain hoist to operate.
- Never allow oil or grease to come in contact with the brake.
- Never use the load chain as a sling.
- Never wrap the chain around the load which is to be lifted.
- Never leave the load suspended in the air unattended.
- Do not lower the hook to a point where the chain becomes taut between the lift wheel
and the loose end pin.
- THE CHAIN HOIST:
- Ensure the chain block is positioned directly over the load which is to be lifted, this will
prevent side lifting.
- While the load is lifted ensure no persons are under the load.
- Never use a chain block or any other overhead lifting equipment for lifting persons.
- Never use a chain hoist in wet, explosive or corrosive enviroments.

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6. UNPACKING & CHECKING
6.1 PACKAGING
After removing the packing material, make sure the product is in perfect condition and that
there are no visible damaged parts. If in doubt, do not use the product and contact the
dealer from whom it was purchased.
The packaging materials (plastic bags, polystyrene, etc.), must be disposed of in an
appropriate refuse collection container. These materials must not be left within the reach of
children as they are potential sources of danger.
6.2 WHAT´S IN THE BOX?
 Hand chain.
 Hand chain wheel.
 Cover.
 Load chain wheel.
 Anchorage of the load chain.
 Load hook.
 Load chain.
 Chain end stop.
 Upper hook.










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7. HEALTH & SAFETY INFORMATION
Always ensure that the product is fully inspected before every use, this will prevent damage
or serious injury to person.
7.1 FREQUENT INSPECTION
A visual inspection is to be carried out by a trained person before every use. This inspection
should consist of:
- Evidence of slippage on the braking mechanisms.
- Inspection of the load chain for wear, lubricant, damaged chain links or dirt.
- Hooks for damage, fracture marks, cracks, latch engagement and latch operation.
- Any missing parts or safety devices
- Housing is not distorted.
7.2 PERIODIC INSPECTION
An appointed person who over see the visual inspection and ensure that records are taken to
ensure continue evaluation.
It will be necessary to partially disassemble the unit to perform more periodic inspection.
The periodic inspection are to include the following -
- more in depth inspection to look for wear, cracks or distortion of all parts of the chain
hoist including - hooks, chains, chain guide, hook collar, dead end stud, all nuts, bolts
and pins, shafts, gears and bearings.
- Inspection of the chain for excessive wear or stretch, (see maintenance section for
further details on Gaging Load Chain Wear).
- Inspection for wear on the tip or the pawl, teeth or the ratchet and pockets of the lift
wheel and hand wheel, hook block sheaves and hanger sheaves
- Loose or missing bolts, nuts, pins or rivets.
- Inspection for corroded, stretched or broken pawl spring.
- Inspection of the brake compartment for worn, glazed, or oil-contaminated friction discs
and scoring of the hand wheel hub, ratchet and friction hub.
Any deficiencies noted are to be corrected before the hoist is returned to service.
Any parts that are deemed unserviceable are to be replaced with new parts before the unit is
returned to service.

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8. OPERATION AND USE
8.1 WARNING:
Before each use ensure that the lever hoist is fully
inspected.
Ensure that all chains are not twisted. The hoist must
always be rigged to lift in a straight line. The hoist must
always be free to swivel on the upper hook and not be
disrupted in any way. Under no condition should the
hoist frame or hanger bear any support or weight of the
load.
NOTE:
The ambient operating temperature of this chain hoist
is between –10°C and +50°C.
8.2 MOUNTING THE CHAIN HOIST (Fig.1.):
Ensure that the hook sits over the holding beam of a
secure beam clamp or dolly. The secure latch should be
in the closed position once the unit is hung. Before
attaching the load, ensure the hand chain runs freely.
8.3 LIFTING THE LOAD:
Ensure that the lower hook is attached to the load
securely over the centre of it's gravity, this will prevent
the load from tilting or twisting while the lift happens.
Ensure that the surrounding area is free of obstacles.
To lift the load, move the chains through your hands in
a clockwise direction at an even rate. Sudden jerks can
cause the load to twist and tilt. To lower the load, run
the chain in an anti-clockwise direction, ensure that the
area below the load is free of obstacles.
Be aware that the braking mechanism can become
heated during prolonged lowering of loads.
FIG.1

9. MAINTENANCE
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Care should be taken when handling and disposing of the lubricants. Clean the chain with a
non-acid and non-caustic type solvent.
9.1 HOOK INSPECTION:
Hooks damaged from chemicals, deformations or crack, or that have more than a 10 degree
twist from the plane of the unbent hook or excessive opening or seat wear must be replaced.
Hooks that are opened and those allow the latch to disengage the tip, must be replaced.
Any hooks that is twisted or has excessive throat opening indicates abuse or over-loading of
the unit. Other load sustaining components of the hoist should be inspected for damage.
CHECK TO ENSURE THAT THE LATCH IS NOT
DAMAGED OR BENT (FIG.2.):
If the opening has been increased due to use,
measure the throat opening, depress the latch
against the hook body as shown, once the
measurement has been taken compare against the
chart below.
9.2 GAUGING LOAD CHAIN WEAR (Fig.3.):
To determine if the load chain should continue to be
used. Check the gauge lengths as shown. Chain worn
beyond length indicated, severely nicked, gouged or
twisted should be replaced before using the chain hoist
again. Both chains should be cleaned, free of twists and
pulled taut before measuring. In cases where the wear
is localized and not beyond serviceable limits, the chain
should be replaced.
FIG.2
MEASURE
OPENING
FIG.3
NUMBER OF
LINKS IN GAUGE
GAUGE
LENGTH
Replace hook when the
opening is greater than
Hoist Capacity
500kgs 24.2mm
1000kgs 28.6mm
2000kgs 38.5mm
3000kgs 40.7mm
5000kgs 47.3mm

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10. MAINTENANCE
HAND CHAIN:
The hand chain should be cleaned, inspected and gauged in the same manner as the load
chain. The hand chain does contain an un-welded link. Therefore, if it is necessary to
shorten the hand chain or replace the hand chain, a hand chain connecting link will be
required. Note, opening and closing the connecting link more than twice is not
recommended. Also, connecting links must not be made by cutting the weld side of a
standard hand chain link. Care must be taken to ensure that there is no twists in the hand
chain loop.
LUBRICATION:
Lubricate the load chain with a light coating of chain oil. Be sure the lubricant reaches the
bearing surfaces between the links, remove the excess oil from the chain using a cloth.
WARNING:
The brake is designed to operate dry. Do not use any grease or lubricant on the braking
surfaces. When lubricating pans adjacent to the brake, do not use excessive amount of
lubricant, which could seep onto the brake surfaces.
500kgs 5.0mm 11 169.1mm
1000-2000kgs 6.0mm 11 203.0mm
3000kgs 8.0mm 11 270.6mm
5000kgs 10.0mm 11 338.3mm
Dia of
Chain
Stock
Hoist Capacity No of links
to Gauge
Max. Length
Allowable used
Chain

CONTACTS
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YF. U.K.
- Helpline: [phone]
- Sales Desk: [phone]
- Website: www.drapertools.com
- E-mail: [email protected]
- Sales Fax: [phone]
- General Enquiries: [phone]
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
RWLJ040313