Drivecon PWR III Series User manual

OPERATION & INSTALLATION
MANUAL
PWR Series III
PUSHBUTTON TRANSMITTERS

1
I N DEX
PAGE.
1.
-
DEC
LARATION OF CONFORMITY……………...……………………………………..………….1
2.- SYSTEM DESCRIPTION………………...….…..……………………………………….…………..2
3.
-
SAFETY INSTRUCTIONS………………………..…………………………………….…….………3
3.1.- WHAT YOU MUST DO…………………………..………………………………………………...3
3.2.- WHAT YOU MUST NOT DO……………………..………………………………………………..3
4.- INSTALLATION…………………………………… …………………………………….………….4
4.1.- THE CB60 BATTERY CHARGER……………… ..………………………………….…………..4
4.2.- RECEIVER…………………………………………..……………………………………...………5
4.3.- STARTING UP ………………………………………..………………………………………… .7
5.- USING THE RADIO..…………………………………. ….…………………………………………9
6.
-
TANDEM OPERATION………….………………………..……………………………………......10
6.1 - INTRODUCTION...............................................................................................................10
6.2 - SYSTEMS WITH 1 MASTER TRANSMITTER..................................................................11
6.3 - SYSTEMS WITH 2 MASTER TRANSMTTERS................................................................12
7.- FIRST COME - FIRST SERVED OPERATION......................................................................13
7.1 - INTRODUCTION................................................................................................................13
7.2 - SYSTEMS WITH 2 TRANSMITTERS................................................................................14
8.- PITCH & CATCH OPERATION.............................................................................................15
8.1 - INTRODUCTION.................................... ..........................................................................15
8.2 - SYSTEMS WITH 2 TRANSMITTERS................................................................................16
9.- RANGE LIMITER OPERATION.............................................................................................17
9.1 SYSTEM DESCRIPTION....................................................................................................17
9.2 - INFRARED SENSOR..........................................................................................................17
9.3 - INFRARED TRANSMITTER ............................................................................................19
9.4 - INSTALLATION...................................................................................................................20
9.5 - TECHNICAL CHARACTERICS OF THE LA70...................................................................21
10.- MAINTENANCE.....................................................................................................................22
10.1 -PRECAUTIONS.................................................................................................................22
10.2 -FAULT FINDING............................................... ................................................................22
APPENDIX A - PROGRAMMING A SPARE TRANSMITTER…………………………………...24
APPENDIX B
-
STANDARD WIRING DIAGRAMS....
.................................................................25

1
DECLARATION OF CONFORMITY
DECLARACION DE CONFORMIDAD
DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG
DECLARATION DE CONFORMITE
DICHIARAZIONE DI CONFORMITA'
DECLARAÇAO DE CONFORMIDADE
El Fabricante
The Manufacturer
Der Hersteller
Le Fabricant
Il Fabbricante
O Fabricante
ANGEL IGLESIAS, S.A.
Pol. Ind. 27, nº 30 20014
SAN SEBASTIAN - SPAIN
NIF: A-20-036.018
Tel : [phone]
Fax: [phone]
TM70/1
TM70/2
Declara que el producto: Telemando IKUSI
Declares that the product: Remote Control IKUSI
Erklärt, dass das Produkt: Funkfernsteuerung IKUSI
Déclare que le produit: Télécommande IKUSI
Dichiara che il prodotto: Radiocomando IKUSI
Declara que o produto: Radiocomando IKUSI
93/44 EC
99/5 EC
Cumple con las Directivas de Consejo:
Complies with the provisions of Council:
Erfüllt die Richtlinien des Rates:
Accompli les Directives du Conseil:
E´conforme alle Direttive del Consiglio:
Cumpre as Directivas del Consello:
Normas armonizadas utilizadas:
Applied harmonized standards:
Angewendete harmonisierte Normen:
Normes harmonisées utilisées:
Norme armonizate utilizzate:
Normas armonizadas utilizadas:
EN 61000-3-2
EN 61000-3-3
EN 60950-1
EN 50178
EN 60204-32
EN 60529
PrEN 13557
PrEN 12077-1
ETSI EN 300220
ETS EN 301489-3
EN 55022
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-11

2
2.
-
SYSTEM DESCRIPTION
The PWRSIII6 and PWRSIII10 push-button transmitter type, radio remote control
Systems are designed for the remote control of hoists and cranes, and are
particularly suitable for applications when the operator needs to be able to choose
the best location from which to carry out an operation.
The system consists of a transmitter for selecting commands and a receiver, which is
connected to the electrical system of the machine to be operated. The system also
comes with a battery charger and two rechargeable batteries.
The main specifications are as follows:
The PWRSIII
Frequency band 902.0 to 928.0 MHz; ERP <1mW
Response Time 100 ms
Temperature range -4ºF to +149ºF (-20º to +65ºC)
The PWRSIII6 and PWRSIII10 Transmitters
Protection
IP65
The Receivers
Power supply 115 Vac ± 10%, 50/60 Hz
Optional 48, 230 Vac ± 10%, 50/60 Hz
12 or 24 Vdc
Consumption
20 W
Relays 230 Vac/8 A
STOP Relays 230 Vac/6 A
Protection
IP55
Electrical Security Class II (EN50178)
The CB60 battery charger
Power supply 115 Vac ± 10%, 60Hz;
optional 230 Vac, 50/60 Hz; 24 Vdc; 12 Vdc
The BT06K batteries
Voltage
4.8 V
Capacity 750 mAh NiMH
Charging temperature 32º to 113ºF (0º to 45ºC)
Discharge temperature -4º to 122ºF (-20º to 50ºC)
Autonomy
10 h (operating at 50%)

3
3.
-
SAFETY INSTRUCTIONS
These instructions
must
be read carefully in order to install and
use the set properly and to keep it in perfect working condition
and to reduce the risks of misuse.
Do not use this set on machines for the lifting of persons or in
potentially explosive atmospheres.
Any use other than that specified in this manual is
danger
ous.
The following instructions must be strictly adhered to.
Strictly adhere to the instructions for installation contained in this manual
3.1.
-
WHAT YOU MUST DO
_
Make sure that professional and competent personnel carry out the installation.
Ensure that all site and prevailing safety regulations are fully respected.
Make sure that this manual is permanently available to the operator and
maintenance personnel.
Keep the transmitter out of reach of unauthorized personnel.
Remove the transmission key when the set is not in use.
On starting each working day, check to make sure that the STOP button and
other safety measures are working.
When in doubt, press the STOP button.
Whenever several sets have been installed, make sure the transmitter you are
going to use is the right one. Identify the machine controlled on the label for
this purpose on the transmitter.
Service the equipment periodically.
When carrying out repairs, only use spare parts supplied by Drivecon, Inc.
3.2.
-
WHAT YOU MUST NOT D
O
Never
make
any
changes
to
the
set
that
have
not
been
approved
by
manufacturer.
Never power the equipment with power supply other than specified.
Never allow unqualified personnel to operate the equipment.
After use, never leave the equip
ment ON. Always use the contact key or the
STOP button to avoid accidentally activating motion commands.
Do not use the set when visibility is limited.
Avoid knocking or dropping the set.
Do not use the set if failure is detected.

4
4.
-
INSTALLATION
4.1.
-
THE CB60 BATTERY CH
ARGER
The
battery charger
CB60
has
two
charging compartments
that
can
simultaneously charge battery types BT06, BT12, BT06K and BT08K.
Connect
the
charger
to
the
mains
using
the
power
source
and
cable
supplied.
On
installing
the
battery
charger,
bear
in
mind
that
the
batteries
must
be
charged
at
temperatures over 32ºF (0ºC)
and
that the power supply must be left on
all night. Also remember
that the
charger must not be left
in direct
sunlight,
as
t
he
batteries
will
Place the batteries in the charger. The
LED’s should light up, indicating that recharging is in process. Complete
recharging takes 12 hours, but the batteries may remain in the charger for an
unlimited period of time.
The capacity of the batteries decreases with use. Their life span is estimated to
be 500 recharging cycles, but this depends largely on the conditions of use, for
which the following is recommended:
Do
not
recharge
the
battery
until
it
is
completely discharged.`
The
transmitter indicates this.
Always charge the batteries at temperatures between 32ºF and 113ºF (0º
and 45ºC).
Charge the batteries at least once every six months.
Avoid s
hort-circuits between the battery contacts. Do not carry charged
batteries in toolboxes or next to other metal objects (keys, coins, etc.).
Always keep contacts clean.
Never leave batteries in direct sunlight.
Only use Drivecon supplied batteries.
When the batteries are exhausted they can be disposed of or
recycled safely according to local standards.

5
4.2.
-
RECEIVER
assembly process,
keep
the work area free
and wear
Make sure that the crane is stopped for the entire duration of
the
protective clothing.
Park the crane and position stop-ends (if these are not
available use appropriate signs) at a suitable distance so that
other cranes on the same runway do not hit it.
Check the power-supply voltage and turn off the mains switch.
Remember that the receiver has several voltage-powered
circuits. Even when the power has been cut off, there is still a
risk of electrical shocks.
Find a suitable location for the receiver with easy access, in a place designated
for reception of the radio transmitter signal, and away from any intense radio
electric disturbance sources.
Install the receiver cabinet using 4 elastic absorbers.

6
indicates
the
correspondence between
the
transmitter commands
and
the
Connect the power supply and the receiver outputs on the corresponding relay board plug-
in terminals. Do this following the outputs diagram, which is supplied with the set. This
diagram
receiver outputs.
The STOP relays KSTOP1 and KSTOP2 are in series and must be connected
to the main contactor coil circuit.
The K2/START and K12 relays are activated when the start-up command is
held down.
Remember to connect the ground cable.
Only use fireproof cables for connections.
Select the appropriate voltage on the receiver, (230, 115 or 48 Vac)

7
4.3.
-
STARTING UP
which
may
lead
to
un
foreseeable
movements
on
Proceed with caution; the equipment may not be connected
correctly
s
tarting
-
up.
ON, indicates that the power supply is correct.
Once the receiver has been connected, disconnect the power supply to the
motors, (for example, by removing the fuses) and power on the receiver. With
this, the receiver will enter into a ‘SCANNING’ mode and the following LED’s
will be lit in the receiver;
POWER:
HARDOK: ON, indicates the absence of faults on the boards.
SIGNAL: OFF, in the case of the channels being signal free. Blinks ON
when there is a RF signal on the channels.
DATA: OFF, when there is not another TM70 system active in the
area. Blinks ON in the opposite case.
ID:
OFF
Place a charged battery in the transmitter.
Next, turn transmitter ON to OPERATION mode, as follows:
_
Turn the contact key.
Push and pull out the STOP button, (LED flashes orange-green). If the
transmitter has LCD, it displays the identification of the machine, as well as
the battery level.
Press the start button. The green LED should now light indicating that the
transmitter is transmitting.
1.- Label identification.
2.- LED.
3.- Motion button.
4.- Contact key.
5.- Start button.
6.- STOP button.
7.- Range Limitation.
‘R’
R - Release

8
On receiving a signal from the transmitter, the receiver enters in OPERATION mode;
the following LED’s will light up on the receiver:
POWER: ON, indicates that the power supply is correct.
HARDOK: ON, indicates that defects have not been detected on the
board.
SIGNAL: ON, indicates that it is receiving a RF signal at the working
frequency.
DATA:
When ON indicates that the data received has a correct
format.
ID:
When ON indicates that the receiver has recognized the
transmitter’s identification code.
Now,
the
STOP
r
elays
KSTOP1
and
KSTOP2
will
be
activated.
The
K2/START and K12 relays are activated when the start button is pushed in.
Press on any of the transmitter’s motion buttons and its corresponding relay
will be activated.
Check to make sure all the other movements work in this way.
Turn off the transmitter using the STOP button, and make sure that on doing
so the relays are deactivated and the DATA, ID and SIGNAL LED’s go out.
They behave exactly as in ‘SCANNING’ mode.
Reconnect the power supply to the motors, move to the usual work position
and check to see if all the motion and the stop button are functioning correctly.