DryAIR 300GTS User manual

Operators Manual
GREENTHAW SYSTEMS
MODEL 300GTS
S.N. 155301 -
DRYAIR Manufacturing Corp.
Box 126, 400 Service Road
St. Brieux, SK, Canada
S0K 3V0
Tel: [phone]
Fax: [phone]

Table of Contents
Warranty Policies & Claim Procedures
1-1
Warranty Policies…………………………………………………………………………………..……
1-1
Warranty Claim Procedure………………………………………………………………………….…..
1-2
Safety Concerns
2-1
General Safety Guidelines………………………………………………………………………..……..
2-1
Water Heater Module…………………………………………………….……………………..…….…
2-2
Heat Transfer Fluid……………………………………………………………………………..……….
2-2
Material Safety Data Sheet –Boss Chill PG……………………………………………….…………...
2-3
Material Safety Data Sheet –Dowfrost*……………………………………………………….……….
2-11
Introduction
3-1
Components…………………………………………………………………………………………..…
3-1
Central mobile Enclosure…………………………………………………………………….…….
3-1
Passive heat transfer…………………………………………………………………………….….
3-2
Accessories………………………………………………………………………………………....
3-2
How the system works…………………………………………………...…………………………...…
3-3
Setup (CME)
4-1
Required safety clearances……………………………………………………………………………....
4-1
Elevation concerns…………………………………………………………………..…………………..
4-1
Electrical requirements & connections……………………………………………………..…………...
4-2
Heat transfer fluid “HTF”………………………………………………………………………..……...
4-2
Fuel…………………………………………………………………………………………..………….
4-3
Primary “HTF” circulation lines…………………………………………………………………..…….
4-3
Burner Removal……………………………...……………………………………………………….....
4-3
Burner Installation……………………………………………………………………………………....
4-3
Initial Settings For The Actuator Motor on the Flow Reversers for the GTS300………………………
4-4
Operation (CME)
5-1
Purging air from the “HTF” circulation system……………………………………………….………..
5-1
Before firing the system………………………………………………………………………….……..
5-3
Cold start procedure………………………………………………………………………………….…
5-4
Temperate start procedure……………………………………………………………………………....
5-5
Purging air from the fuel system…………………………………………………………………….….
5-6
Adding “HTF” to system……………………………………………………………………………..…
5-7
Setup/Operation/Maintenance (HR2250)
6-1
Manual Controls……………………………………………………………………………………..…..
6-1
Mechanical Drive Components…………………………………………………………………….…....
6-2
Troubleshooting (CME)
7-1
Maintenance
8-1
Central Heating Module…………………………………………………………………………….…...
8-1
Addendum
9-1
Important certification & Operational Information Decals……………………………………….….….
9-1
Non-pressure vessel decal…………………………………………………………………….….…
9-1
Certification & Heater Specifications…………………………………………………………..…..
9-2
Electrical schematics……………………………………………………………………………..…
9-3

DRYAIR MANUFACTURING CORP.(referred to within as DRYAIR) warranties its new , unused equipment to be
free of defects in material and workmanship at the time of delivery to the original retail purchaser.
WarrantyPolicies
Basic warrantypolicy
DRYAIR will repair or replace, at its option, without charge, any defective part of the equipment for a
period of twelve (12) months from delivery to the first retail purchaser, F.O.B St. Brieux, SK., Canada
Mileage is not covered. Any parts that are covered by an extended warranty published by DRYAIR are an
exception to the Basic Warranty policy and are to be warranted as per the details of the Extended Warranty
Policy.
Labor is covered as per DRYAIR flat labor rate.
The Warranty Policy, terms and conditions, may change from time to time without prior notice.
Warranty terms and conditions are transferable in the event of the sale to a second owner.
Replacement parts will be warranted for 90 days from the repair date. Bill of sale must accompany the
warranty claim.
The terms of this Warranty Policy are subject to provincial and state legislation. DRYAIR reserves the right to
make modifications in accordance with provincial and state legislation without prior notice or obligation.
Extended warranty policy
Heat exchanger
An extended warranty is available on the heat exchanger unit of the water heater assembly. The available
warranty for a part, under the extended warranty policy, is prorated by 20% per year.
(Shipment date is the date to be used for the commencement of the warranty period).
Coverage schedule
Year 1 - 100%
Year 2 - 80%
Year 3 - 60%
Year 4 -40%
Year 5 - 20%
Exceptions to the warranty policies
Under no circumstance shall the owner be entitled to recover costs for incidental, special or consequential
damages such as, but not limited to: loss of profit or revenue, other commercial losses, inconvenience and/or
replacement equipment rental cost.
Maintenance, repair or service items not related to warrantable defects.
Loss or damage during shipping.
Failure resulting from lack of or improper maintenance.
Damage caused by operator abuse, negligence or improper operation.
Damage resulting from improper voltage supply.
Damage from improper installation. Installation done by other than the manufacturer.
Non-defective items replaced at the request of the customer.
Damage due to accidents.
Damage resulting from improper fuel supply (i.e. pressure or contamination).
Damage resulting from cracked or broken lines occurring during transport.
Damage resulting from use of inadequate or improper fluids (i.e. Glycol or oil).
Warranty Policy
1- 1
Warranty Policies& Claim Procedures
.

Owners obligations
It is the responsibility of the owner, at the owner's expense, to transport the equipment to the service facility of an
authorized DRYAIR distributor/dealer or alternately to reimburse the distributor/dealer, for any traveling expenses
incurred in fulfilling this warranty.
The terms of this Warranty Policy are subject to provincial and state legislation. DRYAIR reserves the right to
make modifications in accordance with provincial and state legislation without prior notice or obligation.
It is the responsibility of the owner to read, understand and implement the maintenance, safety and operational
guidelines as laid out in the Operation and Maintenance Guide.
All parts to be tagged with warranty claim number and shipped prepaid to DRYAIR within 30 days.
Manufacture obligations
DRYAIR reserves the right to continually improve the product’s parts or specifications at any time without notice
or obligation.
The terms of this Warranty Policy are subject to provincial and state legislation. DRYAIR reserves the right to
make modifications in accordance with provincial and state legislation without prior notice or obligation.
WarrantyClaim Procedure
All warranty credits must be processed with the DRYAIR Warranty Claim Form.
All warranty parts, unless otherwise specified, are to be returned to DRYAIR along with a completed Warranty
Claim Form.
Note: Prior to returning warranty parts, please call for an authorization number and shipping instructions
from the Warranty department in Canada.
Location of Warranty Depot
Each warranty claim should only refer to one Serial or Production Schedule numbered unit.
Warranty parts are to be tagged with warranty claim number.
When claiming for warranty labour, the allowable warranty labour rate will be $65.00/hour. The factory reserves
the right to adjust the number of hours claimed where deemed necessary.
The factory may at times specify allowable labour for certain warranty procedures.
Mileage and travel time, to and from the customer are not eligible for warranty credit.
Freight charges for warranty parts are not eligible for warranty credit.
Labour flat rates for component changes
Electrical components - 0.5 hour
Plumbing components - 1 hour
Electric motor changes - 1 hour
Note: Other labour charges will be at the discretion of DRYAIR.
Warranty Policy
1- 2
:
DRYAIR Manufacturing Corp.
400 Service Road, PO Box 126
St. Brieux, Sk, Canada
S0K 3V0
Ph. 1 [phone]

Safety Concerns
GeneralSafety Guidelines
Make certain that the operator reads and understands all the information in this manual.
All unauthorized people must be kept away from the equipment when in operation.
Maintain instructional and safety decals. Replace damaged decals.
All guards must be in place when the equipment is in operation.
Safety Concerns
2- 1

Water Heater Module
CAUTION! The water heater is a heating appliance.
When dealing with any heating appliance, observe all posted warnings and cautions.
Keep children and pets away from all piping and fuel accessories.
The water heater housing panels must be kept closed when the system is operating. This prevents drafts from
affecting water heater operation.
Heat Transfer Fluid
For complete "heat transfer fluid" information, refer to the Material Safety Data Sheets for “Dowfrost HTF” & "Boss
Chill PG" in this section.
Safety Concerns
2- 2

MATERIAL SAFETY DATA SHEET
SECTION 1: CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
PRODUCT NAME:
BOSS CHILL PROPYLENE GLYCOL
PROPYLENE-GLYCOL BASED
Heat Transfer Fluid Concentrate
Date Prepared:
Sept 19, 2014
COMPANY IDENTIFICATION
Supplier:
BOSS LUBRICANTS
112, 6303 –30 STREET SE
Calgary, AB T2C 1R4
Telephone:
403-279-2223
Fax:
403-279-2272
Toll Free:
800-844-9457
National Fire Protection Association
1
Health
1
Flammability
0
Reactivity
Special
Product Name:
BOSS CHILL PROPYLENE GLYCOL
Product Description:
Propylene Glycol based industrial coolant and/or heat transfer fluid
Chemical Name:
Inhibited propylene glycol, aqueous solution
Chemical Family:
Mixture
Formula:
Mixture
Synonyms:
Heat transfer fluid, coolant
DOT Identification:
Not regulated
DOT Shipping No.:
Not regulated
Manufacturer:
BOSS LUBRICANTS
SECTION 2: TYPICAL COMPOSITION
Material
CAS No %Wt
Safety Concerns
2- 3

Propylene Glycol
000057-55-6 96%
Proprietary inhibitors
Not applicable 4%
Deionized Water
007732-18-5 Balance
This document is prepared pursuant to the OSHA Hazard Communication Standard (29 CFR
1910.122). In addition, other substances not “Hazardous” per this OSHA Standard may be listed.
Where proprietary ingredients shows, the identity may be made available as provided in this standard.
BOSS CHILL PROPYLENE GLYCOL
BOSS LUBRICANTS: MATERIAL SAFETY DATA SHEET
SECTION 3: HAZARDOUS IDENTIFICATION
Health: 2
Flammability: 0
Reactivity: 0
Special: 0
0 = minimal 1 = slight 2 = moderate 3 = serious 4 = severe
ROUTE(S) of Entry
Inhalation A single prolonged (hours) inhalation exposure is not likely to cause adverse
effects. Mists in high concentrations may cause irritation of nose and throat, cause
headache, nausea or drowsiness. Prolonged or repeated exposure may result in the
absorption of potentially harmful amounts of material.
Skin: A single prolonged exposure is not likely to result in the material being absorbed
through skin in harmful amounts. Repeated exposure may cause slight flaking,
tenderness and softening of skin.
Ingestion: Single dose oral toxicity is low. If more than several mouthfuls are swallowed,
abdominal discomfort, nausea or diarrhea may occur
.
Eyes: May cause minor irritation of eyes in some individuals. Corneal injury is unlikely.
Target Organs: None known
Effect of overexposure: Repeated excessive ingestion may cause central nervous system effects. No
carcinogenic effects have been seen in long-term animal studies. Birth defects are
unlikely. Exposure having no adverse effects on the mother should have no effect
HMIS
H # 2
F # 0
R # 0
PPE†
†Sec.8
Safety Concerns
2- 4

on the fetus. In animal studies, it has been shown not to interfere with reproduction.
Results of mutagenicity tests in-vitro (test tube) and in animals have been negative.
Signs and Symptoms of Exposure:
Redness and/or stinging sensation in eyes or on skin. Minor eye or skin irritation may
occur with some people.
Medical conditions Generally Aggravated by
Long-Term Exposure:
Chronic Effects: None known.
Carcinogenicity
NTP: None known
IARC Monographs: None known
OSHA regulations: None known
ACGIH None known
SECTION 4: FIRST AID MEASURES
Emergency and First Aid Procedures
Eye Contact: Flush eyes with large amounts of water for 15 minutes. If irritation persists, get
medical attention.
Skin Contact: Wash off in flowing water or shower. Wash contaminated clothing before reuse.
Ingestion: DO NOT induce vomiting immediately and GET IMMEDIATE MEDICAL
ATTENTION.
Never give anything by mouth to an unconscious person.
Inhalation: Remove to fresh air. If breathing has stopped, start artificial respiration. Seek
medical attention.
Note to Physicians: Treat symptomatically. No specific antidote. Supportive care. Treatment based
on judgment of physician in response to reactions of the patient.
Special Precautions/
Procedure. None known
SECTION 5: FIRE-FIGHTING MEASURES
NFPA
Flash Point: None
Flash Point Method: Not applicable
Safety Concerns
2- 5