Pepperl+Fuchs PCV F200-R4-V19 Series User manual

PCV...-F200-R4-V19
Data Matrix Positioning System
FACTOR AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-
try, published by the Central Association of the lectrical Industry (Zentralverband
lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the
supplementary clause: " xpanded reservation of proprietorship"
PCV...-F200-R4-V19

PCV...-F200-R4-V19
3
1 Introduction................................................................................. 5
2 Declaration of conformity .......................................................... 6
2.1 CE conformity....................................................................................... 6
3 Safety ........................................................................................... 7
3.1 Symbols relevant to safety.................................................................. 7
3.2 Intended use......................................................................................... 7
3.3 General safety instructions ................................................................. 7
4 Product Description ................................................................... 8
4.1 Use and Application............................................................................. 8
4.2 The RS 485 interface............................................................................ 8
4.3 LED indicators and controls ............................................................... 8
4.4 Accessories ........................................................................................ 10
5 Installation................................................................................. 11
5.1 Installing the Code Reel .................................................................... 11
5.2 Mounting the Read Head................................................................... 14
5.3 Electrical Connection ........................................................................ 16
6 Commissioning......................................................................... 19
6.1 Aligning the Read Head..................................................................... 19
6.2 Parameter assignment....................................................................... 19
6.2.1 Internal Parameterization Using Parameterization Software ............. 19
6.2.2 xternal Parameterization using Code Cards................................... 20
7 Operation and communication................................................ 22
7.1 Communication via the RS 485 interface ........................................ 22
7.1.1 Request telegram............................................................................. 22
7.1.2 Response Telegram......................................................................... 22
7.2 Operating with event markers........................................................... 25
7.3 Operation with Repair Tape............................................................... 26

4
PCV...-F200-R4-V19
8 Appendix ................................................................................... 27
8.1 Code Cards for External Parameterization ......................................27
8.1.1 Code Cards With Special Functions................................................. 27
8.1.2 Code cards for setting the reading head address .............................29
8.1.3 Code Cards for Adjusting the Resolution..........................................30
8.1.4 Code Cards for Setting the Orientation............................................. 31
8.1.5 Code cards for controlling image capture ......................................... 32
8.1.6 Code cards for setting the transfer rate............................................. 32
8.1.7 Code cards for adjusting the terminator............................................ 34
8.1.8 Code cards for adjusting input 1....................................................... 34
8.1.9 Code cards for adjusting input / output 2 .......................................... 35
8.1.10 Code cards for adjusting input / output 3 .......................................... 37
8.1.11 Code Cards for Adjusting Output 1...................................................40

PCV...-F200-R4-V19
Introduction
2015-09
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1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

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PCV...-F200-R4-V19
Declaration of conformity
2 Declaration of conformity
2.1 C conformity
This product was developed and manufactured under observance of the applicable uropean
standards and guidelines.
Note!
A declaration of conformity can be requested from the manufacturer.

PCV...-F200-R4-V19
Safety
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3 Safety
3.1 Symbols relevant to safety
3.2 Intended use
Combined with a code strip with printed Data Matrix codes, this device represents a high-
resolution positioning system that can be used in all applications where precision positioning is
required along extremely long travel paths, irrespective of whether the travel path is straight,
curved or with inclines or declines.
Read through these instructions thoroughly. Familiarize yourself with the device before
installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3 General safety instructions
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Installation and commissioning of all devices must be performed by a trained professional only.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or sales office.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
Disposal
lectronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.

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PCV...-F200-R4-V19
Product Description
4 Product Description
4.1 Use and Application
The PCV read head is part of the positioning system in the Pepperl+Fuchs incident light
process. Its features include a camera module and an integrated illumination unit, enabling it to
detect position markers printed onto an adhesive code reel in the form of Data Matrix codes.
The code reel is usually mounted to a fixed part of the equipment in a stationary manner (e.g.,
elevator shaft, overhead conveyor mounting rails) and the read head is then mounted in parallel
to a moving "vehicle" (e.g., elevator car, overhead conveyor chassis).
Maximum Length of the Code Reel
This positioning system can be used with an appropriate resolution in equipment with
extremely large layouts without restrictions.
The extensive yet user-friendly parameterization options as well as the freely configurable
inputs and outputs mean that the read head can easily be adapted to suit each application.
4.2 The RS 485 interface
The reading head is equipped with an RS 485 interface for communication purposes, i.e.
parameterizing the reading head functions or reading out current process data during
operation. This interface is operated in 8- -1 mode and fitted with a terminator that can be
activated or deactivated by parameterizing the sensor head accordingly. The RS 485 interface
supports the following transfer rates:
■ 38400 bit/s
■ 57600 bit/s
■ 76800 bit/s
■ 115200 bit/s(Default)
■ 230400 bit/s
Data structure of the RS 485 interface
4.3 L D indicators and controls
The PCV... reading head is equipped with 7 indicator L Ds for performing visual function
checks and rapid diagnosis. For activating the alignment aid see chapter 6.1 and programming
mode, see chapter 6.2 two buttons are provided on the back of the reading head. ADJUST
appears next to button 1 and CONFIG next to button 2.
Resolution of the Read Head [mm] Maximum Length of the Code Reel [km]
10 10
1 10
0.1 1.5
Bit 0
LSB MSBStart Stop
Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Parity
COM
OUT1
OUT2 / ADJ Y
OUT3 / ADJ Z
PWR / ADJ
ERR / NO CODE
INTERNAL
DIAGNOSTIC
ADJUST
CONFIG
1
2

PCV...-F200-R4-V19
Product Description
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x = L D status has no meaning
L D
[#1] COM [#2] PWR / ADJ RR / NO COD [#3] OUT 1 [#4] OUT 2 / ADJ Y [#5] OUT 3 / ADJ Z [#6] Interna diagnostics
DescriptionColor yellow
green/
red yellow yellow yellow yellow yellow
State
off Flashes
green. off off off off off
Alignment
Y > setpoint value
f
flash
= 2 Hz
off Flashes
green. off on off off off
Alignment
Y < setpoint value
f
flash
= 2 Hz
off Flashes
green. off Flashes .off off off
Alignment
Y = setpoint value
f
flash
= 2 Hz
off Flashes
green. off off off off off
Alignment
Z > setpoint value
f
flash
= 2 Hz
off Flashes
green. off off On off off
Alignment
Z < setpoint value
f
flash
= 2 Hz
off Flashes
green. off off Flashes off off
Alignment
Z = setpoint value
f
flash
= 2 Hz
off Flashes
red. off off off off off Alignment
Code strip outside read range, f
flash
= 2 Hz
off Lights
up red off off off off off System error
off
Lights
up
green
x x x off off
Normal mode, no communication
L Ds marked with x indicate the status of the relevant
output.
Flashes
Lights
up
green.
x x x off off
Normal mode, communication active, f
flash
= 2 Hz
L Ds marked with x indicate the status of the relevant
output.
Flashes Flashes
red x x x off off
No code strip within read range, communication active
f
flash
= 2 Hz
L Ds marked with x indicate the status of the relevant
output.
Flashes Flashes
red FlashesFlashes Flashes off off
Normal operation. Indication for 2 s if a button is pressed
when the time lock is enabled.
off off Flashes off off off off
Pre / configuration mode active, f
flash
= 2 Hz
off Lights
up red Flashes off off off off Code card faulty
f
flash
= 2 Hz for 3 s
off Green,
1 s Flashes off off off off Code card detected,
f
flash
= 2 Hz for 3 s
x off x x x off off Time lock for buttons disabled
x x x x x on on Internal error
Return to Pepperl+Fuchs

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PCV...-F200-R4-V19
Product Description
4.4 Accessories
Compatible accessories offer enormous savings potential. Not only do you save a great deal of
time and work when commissioning, but also when replacing and servicing our products.
If harsh external environmental conditions prevail, appropriate Pepperl+Fuchs accessories can
extend the service life of the products used.
1)
: Contact your contact person at Pepperl+Fuchs
Model Number Description
V19-G-ABG-PG9-F Grounding terminal and plug (set)
PCV-SC12 Grounding clip
V19-G-*M-* Configurable connection cable
1)
PCV-USB-RS485-Converter Set Interface converter USB / RS 485
PCV-KBL-V19-STR-RS485 Cable unit with 24 V power supply and V19
connection cable to RS 485 interface
PCV-CM20-0* vent marker
PCV-CR20 Repair tape