GE Mark VIeS Parts list manual

GEH-6855_Vol_II
Mark* VIeS Functional Safety Systems
for General Market
Volume II: System Guide for General-purpose Applications
July 2019
Public Information

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met during installation, operation, and maintenance. The information is supplied for informational
purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications,
and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected
herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to
the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced
herein.
GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this
document does not provide any license whatsoever to any of these patents.
Public Information – This document contains non-sensitive information approved for public disclosure.
GE provides the following document and the information included therein as is and without warranty of any kind,
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particular purpose.
For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales
Representative.
Issued: July 2019
© 2019 General Electric Company.
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Related Documents
Doc # Title
GEH-6855_Vol_I Mark VIeS Functional Safety Systems for General Market Volume I: System Guide
GEH-6860 Mark VIeS Control General Market Functional Safety Manual
GEH-6861 Mark VIeS Functional Safety System Equipment in Hazardous Locations (HazLoc)
Instruction Guide
GEH-6862 ToolboxST User Guide for Mark VIeS Functional Safety Systems
GEI-100846 Mark VIeS Functional Safety System Release Notes
GEI-100861 Mark VIeS Functional Safety Control Systems Power Distribution Modules (PDM)
Application Guide for General Market
GEI-100862 Mark VIeS Functional Safety Contact Input Module Summary Sheet
GEI-100863 Mark VIeS Functional Safety Relay Contact Output Module Summary Sheet
GEI-100864 Mark VIeS Functional Safety Vibration Input Module Summary Sheet
GEI-100865 Mark VIeS Functional Safety Universal Analog I/O Module Summary Sheet
GEI-100866 Mark VIeS Functional Safety Analog I/O Module Summary Sheet
GEI-100867 Mark VIe and Mark VIeS Functional Safety UCSC Controller Summary Sheet
GEI-100868 Mark VIe Modbus Master Communication Module Summary Sheet
GEI-100869 Mark VIe Industrial Ethernet / IONet Switches Summary Sheet
GEI-100870 Mark VIe Power Distribution Module Summary Sheet
GFK-3006 UCSC/UCEC Installation and Maintenance Requirements (IMR)
GFT-870 Mark VIeS Functional Safety System Technical Specifications
Mark VIeS DoC EU Declaration of Conformity - Mark VIeS
System Guide GEH-6855_Vol_II 3
Public Information

Safety Symbol Legend
Warning
Indicates a procedure or condition that, if not strictly observed, could result in
personal injury or death.
Caution
Indicates a procedure or condition that, if not strictly observed, could result in damage
to or destruction of equipment.
Attention
Indicates a procedure or condition that should be strictly followed to improve these
applications.
4 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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Control System Warnings
Warning
To prevent personal injury or damage to equipment, follow all equipment safety
procedures, Lockout Tagout (LOTO), and site safety procedures as indicated by
Employee Health and Safety (EHS) guidelines.
Warning
This equipment contains a potential hazard of electric shock, burn, or death. Only
personnel who are adequately trained and thoroughly familiar with the equipment
and the instructions should install, operate, or maintain this equipment.
Warning
Isolation of test equipment from the equipment under test presents potential electrical
hazards. If the test equipment cannot be grounded to the equipment under test, the
test equipment’s case must be shielded to prevent contact by personnel.
To minimize hazard of electrical shock or burn, approved grounding practices and
procedures must be strictly followed.
Warning
To prevent personal injury or equipment damage caused by equipment malfunction,
only adequately trained personnel should modify any programmable machine.
Warning
Always ensure that applicable standards and regulations are followed and only
properly certified equipment is used as a critical component of a safety system. Never
assume that the Human-machine Interface (HMI) or the operator will close a safety
critical control loop.
GEH-6855_Vol_II System Guide 5
Public Information

Contents
1 Orderable Part Numbers................................................................................................................. 9
2 Controllers ....................................................................................................................................... 17
2.1 UCSC Controllers.................................................................................................................................. 17
2.2 Controller Password Protection ................................................................................................................ 37
2.3 Shared IONet........................................................................................................................................ 37
2.4 Black Channel Safety Communication....................................................................................................... 37
2.5 Controller Setup and Download................................................................................................................ 37
2.6 Initial Download to I/O Modules .............................................................................................................. 38
2.7 Controller Diagnostic Alarms................................................................................................................... 40
3 Unmanaged Ethernet Switches .................................................................................................. 85
3.1 Available Form Factors........................................................................................................................... 86
3.2 Installation ........................................................................................................................................... 86
3.3 Configuration........................................................................................................................................ 87
3.4 IONet Switch Specifications .................................................................................................................... 87
3.5 Operation............................................................................................................................................. 88
3.6 Third-party Switch Replacement............................................................................................................... 90
4 YAIC Analog I/O Modules ............................................................................................................. 91
4.1 Mark VIeS YAIC Analog I/O Pack............................................................................................................ 91
4.2 YAIC Specific Alarms ...........................................................................................................................101
4.3 TBAIS1C Analog Input/Output ...............................................................................................................106
4.4 STAIS2A Simplex Analog Input..............................................................................................................113
5 YDIA Discrete Input Modules .................................................................................................... 115
5.1 Mark VIeS YDIA Discrete Input Pack ......................................................................................................115
5.2 Configuration.......................................................................................................................................119
5.3 YDIA Specific Alarms...........................................................................................................................120
5.4 TBCIS#C Contact Input with Group Isolation ............................................................................................121
5.5 STCIS#A Simplex Contact Input .............................................................................................................127
6 YDOA Discrete Output Modules ...............................................................................................131
6.1 Mark VIeS YDOA Discrete Output Pack...................................................................................................131
6.2 YDOA Configuration ............................................................................................................................137
6.3 YDOA Specific Alarms .........................................................................................................................138
6.4 TRLY Discrete Output Terminal Boards....................................................................................................142
6.5 TRLYS1B Relay Output with Coil Sensing................................................................................................143
6.6 TRLYS1D Relay Output with Solenoid Integrity Sensing .............................................................................150
6.7 TRLYS#F Relay Output – TMR Contact Voting .........................................................................................155
6.8 SRLYS2A Simplex Relay Output.............................................................................................................161
7 YUAA Universal I/O Modules.....................................................................................................171
7.1 Mark VIeS YUAA Universal I/O Pack......................................................................................................171
7.2 Specifications ......................................................................................................................................172
7.3 Module Installation and Mounting ...........................................................................................................176
7.4 Operation............................................................................................................................................186
7.5 Analog Inputs (Voltage or mA Current).....................................................................................................188
7.6 Current Outputs....................................................................................................................................189
6 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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7.7 HART-Enabled mA Inputs and Outputs.....................................................................................................190
7.8 RTD Inputs..........................................................................................................................................191
7.9 Thermocouple Inputs.............................................................................................................................192
7.10 Digital Inputs and Outputs......................................................................................................................194
7.11 Pulse Accumulator................................................................................................................................200
7.12 Configuration.......................................................................................................................................200
7.13 Diagnostics..........................................................................................................................................213
7.14 Replacement........................................................................................................................................214
7.15 YUAA Diagnostic Alarms......................................................................................................................216
7.16 SUAA Universal Analog Terminal Board ..................................................................................................225
8 YVIB Vibration Monitor Modules ..............................................................................................227
8.1 Mechanical Vibration Standards ..............................................................................................................227
8.2 Mark VIeS YVIB Vibration Monitor I/O Pack............................................................................................228
8.3 YVIB Functions ...................................................................................................................................234
8.4 YVIB Specific Diagnostic Alarms ...........................................................................................................271
8.5 TVBAVibration Input ...........................................................................................................................276
9 PSCA Modbus Master (Serial Communication) Module.....................................................285
9.1 PSCA Serial Communication I/O Pack .....................................................................................................285
9.2 PSCA Specific Alarms...........................................................................................................................291
9.3 SSCA Simplex Serial Communication Input/Output ....................................................................................293
10 PDM Power Distribution Modules ..........................................................................................301
10.1 Power Distribution Overview..................................................................................................................301
10.2 PPDA Power Distribution System Feedback ..............................................................................................306
10.3 PPDA Specific Alarms ..........................................................................................................................319
10.4 JPDD DC Power Distribution..................................................................................................................362
10.5 JPDE DC Battery Power Distribution .......................................................................................................366
10.6 JPDG Core Power Distribution ...............................................................................................................373
10.7 JPDH High Density Power Distribution ....................................................................................................384
10.8 JPDS Core 28 V DC Power Distribution ...................................................................................................388
10.9 JGND Shield Ground ............................................................................................................................395
10.10Phoenix Power Supplies (GE Part Number Series 342A3648) ......................................................................398
11 Common I/O Module Functionality ........................................................................................441
11.1 BPPx Processor....................................................................................................................................441
11.2 I/O Module Common Diagnostic Alarms ..................................................................................................443
12 Maintenance and Replacement ..............................................................................................477
12.1 Maintenance ........................................................................................................................................477
12.2 Replacement........................................................................................................................................478
12.3 Ordering Parts......................................................................................................................................484
GEH-6855_Vol_II System Guide 7
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Notes
8 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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1 Orderable Part Numbers
The following tables provide the orderable part numbers for the Mark VIeS Functional Safety System product components,
including I/O packs, modules, Terminal Boards (TB), and daughterboards.
Note For replacement and ordering instructions, refer to the sections Replacement and Ordering Parts.
Attention
The information in this document applies to the Mark VIeS Functional Safety System
general market products; however, your application may not be licensed to access full
system capability and I/O packs as described in this document. For example, the Mark
VIeS Functional Safety System for General Markets only utilizes the following I/O
packs:
•• Analog I/O (YAIC)
•• Universal Analog (YUAA)
•• Vibration Input Monitor (YVIB)
•• Relay Output (YDOA)
•• Discrete Contact Input (YDIA)
•• Power Distribution System Diagnostics (PPDA)
•• Serial Modbus Communication (PSCA)
•• Mark VIeS Safety Controller (UCSCS2x)
•• Mark VIe Controller for Gateway (UCSCH1x)
Orderable Part Numbers GEH-6855_Vol_II System Guide 9
Public Information

Module Part Numbers
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part within
Module Notes
IS420YDIAS1B
N/A Contact Input Safety I/O pack Board: IS400BPPCS1A
Board: IS200BPDIS1A
IS410STCIS2A
Simplex, 24 pt - 24 V dc Contact
In, 4" S-type TB, with cover and
TB plugs, WROx posts
Board: IS400STCIS2A
Cover: 151X1202YE04PP01BL
52 pt TB: 64G6940-226L
IS410STCIS4A
Simplex, 24 pt - 48 V dc Contact
In, 4" S-type TB, with cover and
TB plugs, WROx posts
Board: IS400STCIS4A
Cover: 151X1202YE04PP01BL
52 pt TB: 64G6940-226L
IS410STCIS6A
Simplex, 24 pt - 125 V dc Contact
In, 4" S-type TB, with cover and
TB plugs, WROx posts
Board: IS400STCIS6A
Cover: 151X1202YE04PP01BL
52 pt TB: 64G6940-226L
UL Pending
IS410TBCIS1C
TMR, 24 pt - 125 V dc Contact In,
4" T-type TB, with cover and TB
blocks
Board: IS400TBCIS1C
Cover: 151X1202YE08PP16BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
UL Pending
IS410TBCIS2C
TMR, 24 pt - 24 V dc Contact In,
4" T-type TB, with cover and TB
blocks
Board: IS400TBCIS2C
Cover: 151X1202YE08PP16BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
IS410TBCIS3C
TMR, 24 pt - 48 V dc Contact In,
4" T-type TB, with cover and TB
blocks
Board: IS400TBCIS3C
Cover: 151X1202YE08PP16BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
10 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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Module Part Numbers (continued)
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part within
Module Notes
IS420YDOAS1B
N/A Contact Output Safety I/O pack Board: IS400BPPCS1A
Board: IS200BPDOS1
IS410SRLYS2A
Simplex, 12 Form C Contact Out,
7" S-type TB, with cover and TB
plugs
Board: IS400SRLYS2A
Cover: 151X1202YE04PP05BL
48 pt TB: 64G6940-224L
IS410TRLYS1B
Simplex or TMR, 12 pt - Form C
Relay, 1st 6 pts wetted, with cover
and TB blocks
Board: IS400TRLYS1B
Cover: 151X1202YE08PP18BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
3.15 A fuse: 64G5005-011
10 A 2PDT Relay: 64G5600-003
Relay Clip: 65G2101-011
IS410TRLYS1D
Simplex or TMR, 6 pt - Solenoid
Out, ohm monitor, 7" T-type TB,
with cover and TB block
Board: IS400TRLYS1D
Cover: 151X1202YE08PP18BL
24 pt TB: 173C9123BB 003
3.15 A fuse: 64G5005-011
10 A 2PDT Relay: 64G5600-003
Relay Clip: 65G2101-011
IS410TRLYS1F
TMR, 12 pt NO Voted Contacts, 7"
T-type TB, with cover and TB
blocks, WPDF post
Board: IS400TRLYS1F
Cover: 151X1202YE08PP14BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
IS410TRLYS2F
TMR, 12 pt NC Voted Contacts, 7"
T-type TB, with cover and TB
blocks, WPDF post
Board: IS400TRLYS2F
Cover: 151X1202YE08PP14BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
IS420YAICS1B
N/A Analog In / Out Safety I/O pack Board: IS400BPPCS1A
Board: IS400BPAIS1A
IS410STAIS2A
Simplex, 10 Analog in / 2 Analog
out, 4" S-type TB, with cover and
TB plugs
Board: IS400STAIS2A
Cover: 151X1202YE04PP01BL
48 pt TB: 64G6940-224L
IS410TBAIS1C
TMR, 10 Analog in / 2 Analog out,
4" S-type TB, with cover and TB
blocks
Board: IS400TBAIS1C
Cover: 151X1202YE08PP16BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
IS420YUAAS1A
N/A Universal Analog Safety I/O pack N/A
IS410SUAAS1A
Universal Analog Simplex, 16
Channel Volt/Current/TC/DI/Cntr,
3" S-type TB
52 pt TB: 64G6946-226L
Orderable Part Numbers GEH-6855_Vol_II System Guide 11
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Module Part Numbers (continued)
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part within
Module Notes
IS420YVIBS1B
N/A Vibration I/O pack Board: IS400BPPCS1A
Board: IS400BBAAS1A
IS410TVBAS2B
Simplex or TMR, 8 Vib/Prox, 3
Pos, 2 Key/Pos, 7" T-type TB, with
cover and TB blocks
Board: IS400TVBAS2B
Cover: 151X1202YE08PP14BL
24 pt TB (1-24): 173C9123BB
003
24 pt TB (25-48): 173C9123BB
004
IS420PSCAH1B
N/A Serial Communication / Modbus
Master I/O pack
Board: IS400BPPCS1A
Board: IS400BSCAH3A
IS410SSCAH2A
Simplex, 6 channel Serial Comm
Termination Board , 4" S-type TB,
with cover and TB plugs
Board: IS400SSCAH2A
Cover: 151X1202YE04PP01BL
48 pt TB: 64G6940-224L
Power Distribution Module and Daughterboard Part Numbers
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part within
Module Notes
IS420PPDAH1B
N/A JPDG / JPDS Power Supply
Diagnostics I/O pack
Board: IS400BPPCH1A
Board: IS400BPDAH1A
IS410JPDSG1A
28 V Control Power Distribution,
with diagnostics I/O pack, with
cover
Board: IS400JPDSG1A
Cover: 151X1202YE12PP02BL
IS410JPDGH1A
28 V Dual Control and 24 V (or 48
V) Wetting Power Distribution,
with diagnostics, with cover
Board: IS400JPDGH1A
Cover: 151X1202YE12PP02BL
10 A fuse: 64G5002-001
15 A fuse: 64G5003-001
N/A
IS410JPDDG2A
24 or 48 V dc wetting distribution
via 6 switch branches, 5 x 20 mm
fuse holder, with cover
Board: IS400JPDDG2A
Cover: 151X1202YE12PP04BL
Fuse: any 20.0 × 5.0 mm (0.79 ×
0.20 in)
IS410JPDDG3A
24 or 48 V dc wetting distribution
via 6 switch branches, 1.25 x 0.2
5in fuse holder, with cover
Board: IS400JPDDG3A
Cover: 151X1202YE12PP04BL
Fuse: any 31.75 × 6.35 mm (1.25
× 0.25 in)
IS410JPDEG1A
TMR Wetting Power System /
Distribution module (24 or 48 V
dc), with cover
Board: IS400JPDEG1A
Cover: 151X1202YE12PP01BL
7 A fuse: 64G5001-001
15 A fuse: 64G5003-001
IS410JPDHG1A Control Power Fanout
Distribution, with cover
Board: IS400JPDHG1A
Cover: 151X1202YE12PP03BL
12 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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Power Distribution Module and Daughterboard Part Numbers (continued)
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part within
Module Notes
N/A
IS400WROBH1A
Optional daughterboard
IS400SRLYS2A wetting and
fusing, adds hi/lo fusing to 1st 6
relays
3.15 A fuse: 64G5005-011
IS400WROFH1A
Optional daughterboard
IS400SRLYS2A wetting and
fusing, adds form-C COM fuses to
all 12 relays
3.15 A fuse: 64G5005-011
IS400WROGH1A
Optional daughterboard
IS400SRLYS2A wetting and
fusing, adds hi-side fusing to all
12 relays
3.15 A fuse: 64G5005-011
IS400WPDFH1A
Optional daughterboard
IS400TRLYS#F wetting and
fusing, Adds hi/lo fusing and
sensed power to 2 groups of 6
relays
3.15 A fuse: 64G5005-005 UL Pending
IS400WPDFH2A
Optional daughterboard
IS400TRLYS#F wetting and
fusing, Add hi side fusing and
sensed power to 2 groups of 6
relays
3.15 A fuse: 64G5005-005 UL Pending
Mark VIe and Mark VIeS Controllers Part Numbers
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part within
Module Notes
IS420UCSCS2A N/A Mark VIeS Safety Controller N/A
IS420UCSCH1B N/A Mark VIe Gateway Controller N/A
Orderable Part Numbers GEH-6855_Vol_II System Guide 13
Public Information

IONet Switch and DIN-rail Mounting Clip Part Numbers
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description Replacement Part
within Module Notes
IS420ESWAH1A N/A IONet Switch - 8 copper, 1 FX
Multimode Fiber (LC-type) N/A
IS420ESWAH2A N/A IONet Switch - 8 copper, 2 FX
Multimode Fiber (LC-type) N/A
IS420ESWAH3A N/A IONet Switch - 8 copper N/A
IS420ESWAH4A N/A IONet Switch - 8 copper, 1 FX
Singlemode Fiber (LC-type) N/A
IS420ESWAH5A N/A IONet Switch - 8 copper, 2 FX
Singlemode Fiber (LC-type) N/A
IS420ESWBH1A N/A IONet Switch -16 copper, 1 FX
Multimode Fiber (LC-type) N/A
IS420ESWBH2A N/A IONet Switch - 16 copper, 2 FX
Multimode Fiber (LC-type) N/A
IS420ESWBH3A N/A IONet Switch - 16 copper N/A
IS420ESWBH4A N/A IONet Switch - 16 copper, 1 FX
Singlemode Fiber (LC-type) N/A
IS420ESWBH5A N/A IONet Switch - 16 copper, 2 FX
Singlemode Fiber (LC-type) N/A
259B2451BVP1 N/A
Option DIN-rail base for ESWA
and ESWB, long edge of switch
body parallel to DIN-rail
N/A
259B2451BVP2 N/A
Option DIN-rail base for ESWA,
long edge of switch body
perpendiculr to DIN-rail
N/A
259B2451BVP4 N/A
Option DIN-rail base for ESWB,
long edge of switch body
perpendicular to DIN-rail
N/A
14 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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Mark VIe Power Supplies and OR-ing Module Part Numbers
I/O Pack/Part
Number
Associated Base
Assembly/Accessory Description
Replacement
Part within
Module
Notes
342A3648P120W24 N/A 120W Power Supply
120/240AC//125/250DC > 24DC N/A
342A3648P120W24C N/A 120W Power Supply
120/240AC//125/250DC > 24DC, Coated N/A
342A3648P120W28 N/A 120W Power Supply
120/240AC//125/250DC > 28DC N/A
342A3648P120W28C N/A 120W Power Supply
120/240AC//125/250DC > 28DC, Coated N/A
342A3648P240W24 N/A 240W Power Supply
120/240AC//125/250DC > 24DC N/A
342A3648P240W24C N/A 240W Power Supply
120/240AC//125/250DC > 24DC, Coated N/A
342A3648P240W28 N/A 240W Power Supply
120/240AC//125/250DC > 28DC N/A
342A3648P240W28C N/A 240W Power Supply
120/240AC//125/250DC > 28DC, Coated N/A
342A3648P240W48 N/A 240W Power Supply
120/240AC//125/250DC > 48DC N/A
342A3648P480W24 N/A 480W Power Supply
120/240AC//125/250DC > 24DC N/A
342A3648P480W24C N/A 480W Power Supply
120/240AC//125/250DC > 24DC, Coated N/A
342A3648P480W28 N/A 480W Power Supply
120/240AC//125/250DC > 28DC N/A
342A3648P480W28C N/A 480W Power Supply
120/240AC//125/250DC> 28DC, Coated N/A
342A3648P480W48 N/A 480W Power Supply
120/240AC//125/250DC > 48DC N/A
342A3648P960W24 N/A 960W Power Supply
120/240AC//125/250DC > 24DC N/A
342A3648P960W28 N/A 960W Power Supply
120/240AC//125/250DC > 28DC N/A
342A3647P960W48 N/A 960W Power Supply
120/240AC//125/250DC > 48DC N/A
342A3648PF20A28C N/A FET-ORing Module - 28VDC 2X10ADC,
Coated N/A
342A3648PF40A28C N/A FET-ORing Module - 28VDC 2X20ADC,
Coated N/A
342A3648PF80A28C N/A FET-ORing Module - 28VDC 2X40ADC,
Coated N/A
342A3647PD40A48 N/A Diode-ORing Module - 48VDC 2x20ADC N/A
Orderable Part Numbers GEH-6855_Vol_II System Guide 15
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Notes
16 GEH-6855_Vol_II GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II
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2 Controllers
2.1 UCSC Controllers
UCSC controllers are compact, stand-alone controllers that run application-specific control system logic used in a diverse
range of applications, such as wind turbines, gas and steam turbines, and combined-cycle power plants.
The UCSC controller offers the following advantages:
• Single module
• No battery
• No fan
• No jumper settings required
• Flash memory can be conveniently updated
• Can be expanded to include seven additional I/O ports
The UCSC controller mounts in a panel and communicates with I/O modules through on-board I/O network (IONet),
PROFINET, High-speed Serial Link (HSSL), and/or other interfaces.
UCSC Controller Data Name Plate
Note For additional information, refer to the following documents:
•Mark* VIe and Mark VIeS Functional Safety UCSC Controller Summary Sheet (GEI-100867)
•Mark VIeS Functional Safety Systems for General Market Volume I: System Guide (GEH-6855_Vol_I)
•ToolboxST *User Guide for Mark VIeS Functional Safety Systems (GEH-6862)
•Mark VIeS Functional Safety System Release Notes (GEI-100846)
•UCSC/UCEC Installation and Maintenance Requirements (IMR) (GFK-3006)
Controllers GEH-6855_Vol_II System Guide 17
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2.1.1 Mark VIe UCSCH1B Controllers
The Mark VIe IS420UCSCH1B quad core controller uses real-time hypervisor technology and QNX®Neutrino, a real-time,
multi-tasking operating system (OS) to run high-speed, high-reliability industrial applications. Embedded Field Agent (EFA)
technology is used to apply Predix™ cloud-based applications and/or locally hosted web applications over a secure
connection and deliver real-time data.
The UCSCH1x controller is loaded with software specific to its application. As a turbine or balance of plant (BoP) controller,
it runs the Mark VIe firmware and applications and utilizes IONet interfaces. IONet is a private special-purpose Ethernet that
only supports Mark controls I/O packs and controllers. IEEE 1588 protocol is used through the IONet interfaces to
synchronize the clock of the I/O modules and controllers to within ±100 microseconds. External data is transferred to and
from the control system database in the controller over the IONet interfaces. This includes process inputs/outputs to the I/O
modules. Unlike traditional controllers where I/O is on a backplane, the UCSC controller does not host any application I/O. In
a redundant set, all I/O networks are attached to each controller, providing them with all input data. This hardware and
software architecture guarantees that no single point of application input is lost if a controller is powered down for
maintenance or repair.
The UCSCH1B is available beginning with ControlST* V07.01, and supports Simplex, Dual, and Triple Modular Redundant
(TMR) redundancy.
UCSCH1 Platform Configuration Supported Features
Platform Embedded PPNG Embedded EtherCAT EFA
UCSCH1B X X ✓
Mark VIe UCSCH1B Controller
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2.1.2 Mark VIeS UCSCS2A Controllers
The IS420UCSCS2A dual core controller runs the Mark VIeS Safety control applications used for functional safety loops to
achieve SIL 2 and 3 capabilities. Mark VIeS Safety equipment is used by operators that are knowledgeable in
safety-instrumented system (SIS) applications to reduce risk in critical safety functions. Safety controllers and distributed I/O
modules are specifically programmed for safety control use, and this specific control hardware and software is compliant with
the IEC 61508 certification. The Mark VIeS Safety controller runs on QNX Neutrino, a real-time, multi-tasking operating
system (OS).
The UCSCS2A is available beginning with ControlST V07.02, and supports Simplex, Dual, and TMR redundancy.
Mark VIeS Safety UCSCS2A Controller
Controllers GEH-6855_Vol_II System Guide 19
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2.1.3 UCSC Specifications
Item UCSC Specification
Microprocessor IS420UCSCH1: quad core, 1.2 GHz AMD G-Series
IS420UCSCS2: dual core, 1.6 GHz AMD G-Series
Memory IS420UCSCH1: 4 GB DDR3-1333 SDRAM
IS420UCSCS2: 2 GB DDR3-1066 SDRAM
NVSRAM Supports 3067 nonvolatile program variable, 338 forces, and 64 totalizers
Not supported by the Mark VIeS Safety control
Ports
• 5 Ethernet ports on front panel (Refer to the section Interface Details.)
• 1 Ethernet port on bottom used for connectivity to Predix
• 2 USB ports only used to initially set up UDH network IP address or for restore function
• 1 COM port is 115200 bit/s, 8N1, RJ-45 connector, no Flow-Control, serial redirection of UEFI-setup, and
typically used by GE for troubleshooting in field
• 1 Display Port (disabled after startup)
• 1 microSD (not currently supported)
LEDs Refer to the section LEDs.
Input Power Refer to the section Power Requirements.
HMI ControlST V07.00.00C or later
Programming
Control block language with analog and discrete blocks; Boolean logic represented in relay ladder diagram format.
Supported data types include:
• Boolean
• 16-bit signed integer
• 16-bit unsigned integer
• 32-bit signed integer
• 32-bit unsigned integer
• 32-bit floating point
• 64-bit long floating point
Dimensions UCSC: 168 x 150 x 55 mm (6.61 x 5.90 x 2.17 in) (H x D x W)
UCSC with mounting: 204 x 152 x 55 mm (8.03 x 5.99 x 2.17 in) (H x D x W)
Weight 1,327 g (46.8 oz)
Mounting Refer to the section Mounting Requirements.
Cooling Convection
Operating temperature -40 to 70°C (-40 to 158 °F), ambient 25 mm (0.98 in) from any point on UCSC
Storage Temperature -40 to 85°C (-40 to 185 °F)
Humidity 95% non-condensing
Altitude
Normal Operation: 0 to 1,000 m (0 to 3281 ft) at 101.3 to 89.8 kPa
Extended Operation: 1,000 to 3,000 m (3281 to 9,843 ft) at 89.8 to 69.7 kPa; requires temperature derating up to
3000 m (9,843 ft) = 65°C (149 °F) max
Reliability MTBF at 30°C
(86 °F)
IS420UCSCH1: 414,248 hours
IS420UCSCS2: 417,821 hours
ECCN US Classification Can be supplied upon request
Certifications Refer to the section Agency Certifications and Standards.
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