Dryer Master DM510 User manual

Start-Up:
Start the dryer as you normally would.
Select Manual Mode at the DM510
panel and set desired discharge speed.
Select Automatic Mode when Ready.
Double check to see that the rate sug-
gested by the DM510 is reasonable.
Changing Modes:
Press Mode.
Use arrow keys to highlight new mode.
Press Enter to accept.
For Manual mode press Cancel to
accept the current discharge rate or
type in a new value and press Enter.
For Automatic mode press Cancel to
accept the moisture setpoint OR type
in a new value and press Enter.
Note: “Auto First Load” is used if the dryer has
been o for a time and conditions are stable. The
DM510 uses the exisiting model & inlet moisture
for the rst dryer load. The model doesn’t update
until the rst dryer load has gone through the
dryer.
Changing the Rate: (Manual)
Press Setpoint .
Use arrow keys to select rate setpoint.
Press Enter to accept.
Enter a new discharge rate.
Press Enter to accept.
Changing the Moisture
Setpoint: (Automatic)
Press Setpoint.
Use arrow keys to select a moisture
setpoint (target moisture).
Press Enter to accept.
Enter a new moisture setpoint (target).
Press Enter to accept.
Outlet Sensor Calibration:
Tips: 1. After start-up, wait at least a dryer load
before calibrating. 2. Do not calibrate if you are far
from your normal operating moisture range.
Press calibration button at the sensor.
Take a gradual sample while the green
light is ashing. Mix the sample and
test using your bench top tester. Use an
average of three tests from the sample
for the most accurate result.
Press Calibrate on the DM510 panel.
Use the arrow keys to highlight sensor.
Press Enter to select.
Type in the bench top value.
Press Enter.
Once the new value has been entered you may
notice a slight change in the outlet moisture read-
ing on the main screen. Readings that have been
entered can not be removed so always take care
when doing calibrations
To cancel a test already in progress:
Press Calibrate then use the arrow
keys to highlight the sensor with the
sample waiting message.
Press Enter.
Press Cancel to accept the 0 value.
(Entering a “0“ value cancels the calibration.)
DM510
Quick Guide
If you have any questions:
please call us at 1-888-318-0009
Modes of Operation:
Local:The rate is set from the dryer
panel. The Remote light is OFF
Manual: The rate is set manually from
the DM510 Panel. The Remote light is
ON.
Automatic: The rate is set automati-
cally by the DM510 Panel. The Remote
light is ON.
Note: The Learn light is always on when the dryer
is running and the DM510 is receiving valid data.

Inlet Sensor Calibration
The inlet sensor calibration does not need to be
as precise as the outlet sensor calibration. As
long as the inlet sensor is reading within 1-2%
of the actual moisture, then it does not need
calibration. This is because the DM510 uses the
change in the inlet moisture value from minute
to minute, not the actual moisture value.
Take a moisture sample.
Estimate the time for product to reach
the inlet sensor from where you took
the sample. Do your bench top test.
Press Calibrate when you think the
product has reached the sensor.
Use arrows to highlight “inlet sensor.”
Press Enter to accept.
Press Enter to start the calibration.
When the bench top icon appears on
screen enter your manual test result:
Press Calibrate and use arrows to
highlight the sensor with the “sample
waiting” message.
Press Enter to select.
Enter your bench top test value and
press Enter to accept.
Once the new value has been entered you may
notice a slight change in the inlet moisture read-
ing on the main screen. The maximum change the
DM510 will make with each calibration is 0.5%. If
there is a still a large dierence after the calibra-
tion it may be necessary to do additonal samples
to bring the moisture readings into line.
Conditions to go Ready
1. No alarms.
2. Less than 2% dierence between
actual moisture and target moisture.
3. Less than 2% dierence between
expected moisture and actual moisture.
Alarms & Alarm Limits
Alarms provide an indication of something
requiring attention. Critical alarms will cause
Automatic Operation to be disabled immedi-
ately or after a period of time. Some alarm
conditons will place the system into Local
mode for safety reasons. Select alarm limits
carefully.
Press Alarms and then “1“ to Set Limits
Use the arrow keys to highlight the item
Press Enter to accept
Use the arrow keys to highlight the limit
to change
Type in the new value
Press Enter to accept.
REPEAT as needed for all alarm limits
Press Alarms from the main screen,
then “2“ to View Alarms
Use the arrow keys to scroll through
the alarm history.
Press Cancel to cancel the alarm sound
Changing the Bin number
The use of the bin number is optional, but
many sites nd it a useful way to track what
goes into their storage bins.
Press Bin
If the dry bin you have been sending
product to is full, press 1to print the
Bin Report and then choose a new bin.
Note: This is the nal report for this bin.
You will not be able to reprint it. Once
chosen it can not be cancelled. Be sure
the printer is ON and working before
selecting it.
If the Bin you are sending dry product
to is NOT full and you will be adding
product later, press 2and choose a
new bin. The DM510 will remember the
information in the bin, until you use it
again.
Pressing 3will print the interim bin
report for the current bin.
End of Season Checklist
Unplug the printer cable, turn o the
printer, and unplug the cord (place in a
clean location).
Turn o the DM510 (switch at bottom)
Leave the DM510 plugged in to provide
a continued connection to ground.
Full training videos are on the
Dryer Master Media channel