Dualtools OS 3000 User manual

SAVE THIS MANUAL FOR FUTURE REFERENCE
OWNERS’
MANUAL
WARNING: Read, understand and follow all safety rules and
operating instructions in this manual before using this product.
OS 3000
MULTI-TOOL

1
TABLE OF CONTENTS
Introducon ......................................................................................................... 1
Warranty .............................................................................................................. 1
Product Registraon ............................................................................................ 2
General Safety Rules ............................................................................................ 2
Specic Safety Rules ............................................................................................ 5
Symbols ............................................................................................................... 7
Features ............................................................................................................. 8
Assembly ............................................................................................................ 10
Operaon ........................................................................................................... 13
Maintenance ...................................................................................................... 15
Parts List .............................................................................................................. 17
Customer Service ............................................................................................... 18
INTRODUCTION
The DUALTOOLS® OS3000 Dual-Blade Mul-Funcon, Oscillang Tool has special
features that make it dierent from other oscillang tools. Please read and
understand this manual before using this product
WARRANTY
DUALTOOLS® – LIMITED ONE YEAR WARRANTY
This warranty covers all defects in workmanship or materials in your OS3000 for
a period of one year from the date of purchase. This warranty does not cover
abuse or commercial use.
HOW TO GET SERVICE
Return the DUALTOOLS® OS3000, properly packaged and postage prepaid to our
Authorized Service Center. You can obtain the locaon of the Center by calling
1-855-382-5729. When you request warranty service, you also must present
proof of purchase documentaon, which includes the date of purchase (sales
receipt). We will repair any faulty workmanship, and either repair or replace any
defecve part, at our opon. We will do so without any charge to you. We will
complete the work within 90 days or less.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser and may not be transferred.
This warranty only covers defects arising under normal usage and does not
cover any malfuncon, failure, or defects resulng from misuse, abuse, neglect,
alteraon, modicaon, or repairs by other than the Authorized Service Center.
Infusion Brands, Inc. makes no warranes, representaon, or promises as to the
quality or performance of its power tools other than those specically stated in
this warranty.
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2
PRODUCT REGISTRATION
To get informaon on product updates, special oers, and warranty claims,
register your DUALTOOLS® OS3000 on our website www.dualtools.com.
Here is what you will need:
• Sales Receipt
• Machine Serial Number (see the product informaon decal located on the
underside of the OS3000).
GENERAL SAFETY RULES
WARNING!
Read, understand, and follow all safety rules and operating instructions
in this manual before using this product. Failure to follow all rules and
instructions listed below may result in electric shock, fire, and/or serious
personal injury.
The term “power tool ”in the warnings refers to your electric (corded) power
tool or baery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA
• Always keep your work area clean and well lit. Cluered, dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence
of ammable liquids, gases, or dust. Power tools create sparks, which may
ignite the dust or fumes.
• Keep children and bystanders away while operang a power tool. Distracons
can cause you to lose control.
serial number
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3
GENERAL SAFETY RULES
MinimumGaugeforExtensionCord(AWG)
Volts
TotalLengthofCord
120V
0to25ft
26to50ft
51to100ft
101to150
240V
0to50ft
51to100ft
101to200ft
201to300ft
AmpereRating
AWG
AWG
AWG
AWG

Morethan0
Notmorethan6
18
16
16
14
Morethan6
Notmorethan10
18
16
14
12
Morethan10
Notmorethan13
16
16
14
12
Morethan13
Notmorethan16
14
12
NotRecommended

Note: The extension cord must have adequate wire size AWG (American Wire
Gauge) for safe, efficient use. Smaller gauge wires have greater capacity (16
gauge wire has more capacity than 18 gauge wire).
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with grounded power tools. Unmodied plugs and
matching outlets will reduce risk of electric shock.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
• Do not expose any power tool to rain or wet condions. Water entering a
power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
• When operang a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
• If operang a power tool in a damp locaon is unavoidable, use a ground fault
circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of
electric shock.
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4
PERSONAL SAFETY
• Stay alert. Watch what you are doing and use common sense when operang
a power tool. Do not use tool while red or under the inuence of drugs,
alcohol, or medicaon. A moment of inaenon while operang power tools
may result in serious personal injury.
• Use personal protecve equipment. Always wear eye protecon. Wear
protecve equipment such as a dust mask, non-skid safety shoes, hard hat, or
hearing protecon used for appropriate condions will reduce personal injuries.
• Prevent unintenonal starng. Ensure the switch is in the o-posion before
connecng to a power source, picking up or carrying the tool. Carrying power
tools with your nger on the switch or energizing power tools that have the
switch on invites accidents.
• Remove any adjusng key or wrench before turning the power tool on. A wrench
or key le aached to a rotang part of the tool may result in personal injury.
• Do not overreach. Keep proper foong and balance at all mes. Proper foong
and balance enables beer control of the tool in unexpected situaons.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts. Wear protecve hair covering to contain long hair.
• If devices are provided for the connecon of dust extracon and collecon
facilies, ensure these are connected and properly used. Use of dust collecon
can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your applicaon.
The correct power tool will do the job beer and safer at the rate for which it
was designed.
• Do not use the power tool if the switch does not turn it on and o. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the baery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such prevenve safety measures reduce the risk of starng the
power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instrucons to operate the power
tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condion that may eect the power tools
operaon. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
GENERAL SAFETY RULES
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5
• Always make sure that the switch is in the “O” posion. before plugging in
the power source.
• Before plugging in and turning on the power, make sure that any adjustment
tools, keys or wrenches have been removed and safely stored
• Make sure the machine is properly grounded. This unit is supplied with a three
-prong electric plug. It should be plugged into a three-pole electrical receptacle.
• Do not force or push too hard. The unit will perform beer, safer and more
eecvely at the speed or rate for which it was designed.
• Never leave the power tool on or the machine running while it is unaended.
• Use recommended blades, accessories, and work piece material.
• Never stand or lean on the machine. Serious injury could occur if the unit is
pped or if unintenonal contact is made with it’s moving parts.
• Some dust created by power sanding, grinding contains chemicals known
to cause cancer, birth defects or other reproducve harm. To reduces your
exposure to these chemicals, work in a well venlated area and work with
approved safety equipment such as dust masks that are specially designed to
lter out microscopic parcles.
• Always use wheel guards and spark arresters. The supplied wheel guards and
spark arresters should be maintained, properly installed on the unit and used
at all mes.
• Replace damaged parts or components immediately.
• Keep the tool rests rmly ghtened. Inspect and reghten tools rests before
each use.
GENERAL SAFETY RULES
ADDITIONAL SAFETY RULES
• Keep cung tools sharp and clean. Properly maintained cung tools with
sharp cung edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these
instrucons and in the manner intended for the parcular type of power tool,
taking into account the working condions and the work to be performed. Use
of the power tool for operaons dierent from those intended could result in
a hazardous situaon.
WARNING!
Do not let familiarity with your OS3000 make you careless. Remember
that a careless fraction of a second is sufficient to cause severe injury.
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6
SAFETY RULES FOR OSCILLATING TOOLS
•Hold power tools by insulated gripping surfaces when performing an operaon
where the cung tools may contact hidden wiring. Contact with a “live”
wire will make exposed metal parts of the tool “live” and shock the operator.
Do not drill, fasten or break into exisng walls or other blind areas where
electrical wiring may exist. If this situaon is unavoidable, disconnect all fuses
or circuit breakers feeding this work site.
• Use a metal detector to determine if there are gas or water pipes hidden in
the work area or call the local ulity company for assistance before beginning
the operaon. Striking or cung into a gas line will result in explosion. Water
entering an electrical device may cause electrocuon.
• Always hold the tool rmly with both hands for maximum control. Keep proper
foong and balance at all mes. This enables beer control of the power
tool in unexpected situaons. Keep hands away from cung area. Do not
reach under the material being cut. The proximity of the blade to your hand is
hidden from your sight.
• Do not use dull or damaged blades. Bent blade can break easily or cause
kickback. Exercise extreme cauon when handling the accessories. The
accessories are very sharp. Wear protecve gloves when changing cung
accessories. Accessories become hot aer prolonged usage.
• Use thick cushioned gloves and limit the exposure me by taking frequent rest
periods. Vibraon caused by the tool may be harmful to the hands and arms.
• Before scraping, check workpiece for nails. If there are nails, either remove
them or set them well below intended nished surface. Striking a nail with
accessory edge could cause the tool to jump.
• Do not wet sand with this tool. Liquids entering the motor housing are an
electrical shock hazard.
• Never work in area which is soaked with a liquid, such as a solvent or water, or
dampened such as newly applied wallpaper. There is an electrical shock hazard
when working in such condions with a power tool and heang of the liquid caused
by scraping acon may cause harmful vapors to be emied from work piece.
• Always wear eye protecon and a dust mask for dusty applicaons and when
sanding overhead. Sanding parcles can be absorbed by your eyes and inhaled
easily and may cause health complicaons.
• Use special precauons when sanding chemically pressure treated lumber,
paint that may be lead based, or any other materials that may contain
carcinogens. A suitable breathing respirator and protecve clothing must be
worn by all persons entering the work area. Work area should be sealed by
plasc sheeng and persons not protected should be kept out unl work area
is thoroughly cleaned.
• Do not use sandpaper intended for larger sanding pads. Larger sandpaper will
extend beyond the sanding pad causing snagging, tearing of the paper or kick-
back. Extra paper extending beyond the sanding pad can also cause serious
laceraons.
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7
SYMBOLS
Some of the following symbols may be used on this tool. Proper interpretaon
of these symbols will allow you to operate the tool beer and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Volts Voltage
Amperes Current
Hertz Frequency
Wa Power
Minutes Time
Alternang
Current
Type of Current
Direct Current Type of Current
No Load
Speed
Rotaonal speed at no load
Class II
Construcon
Double-insulated construcon
Per Minute Revoluons or strokes per minute
Wet Condions
Alert
Do not expose to rain or use in damp areas.
Read User
Manual
To reduce the risk of injury, user must read and understand
user’s manual before using the product.
Eye Protecon Always wear safety goggles or safety glasses with side
shields.
Face Mask Wear full-face mask when operang this product.
Ear Protecon To protect your ears from noise, always wear ear
protectors or ear plugs.
Gloves Always wear gloves when operang this product.
No Hands
Symbol
Failure to keep your hands away from the rotang pads
may result in serious injury.
Danger Indicates an immediate hazardous situaon. Must avoid to
prevent death or serious injury.
Warning Indicates a potenally hazardous situaon, which, if not
avoided may result in serious injury.
Cauon Indicates a potenally hazardous situaon, which, if not
avoided may result in minor injury.
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8
FEATURES
PRODUCT SPECIFICATIONS
Power 2.4 A / 300 W
Voltage Rating 120 V, 60 Hz
No Load Speed 11,000-21,000 opm
Oscillation Angle 2.5o
Net Weight 3.8 lbs (1.7 kg)
KNOW YOUR OS 3000 MULTI-FUNCTION TOOL
Before aempng to use this tool, familiarize yourself with all operang features
and safety rules.
Your OS3000 features dual blades that allow for cleaner cuts, greater stability,
and ensures precise control. The variable speed knob (1-6) provides exact speed
of oscillaon of the accessory you choose for the specic applicaon.
The tool less, quick-change feature of the OS3000 permits fast,
ecient change of accessories. It’s a simple ip to change from
one oscillang accessory to another for cung, sanding, grout
removal, etc. Accessories also can be mounted at any angle.
quick-change
release lever
lock-on
power switch
variable speed
control dial
dual-blade
accessory
floating washer
Live tool
indicator light
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9
FEATURES
Dual-Action Accessories
The OS3000 oscillang tool provides beer control when using a full range of
tool accessories. The dual-acon blades oer you more accuracy for precise,
clean cuts. With interchangeable accessories, your OS3000 provides smoother
operaon, greater stability, and beer control.
Ergonomic Design
The ergonomic handle and body design ensure evenly balanced weight to
reduce hand and arm fague. The so overmold provides for comfortable
operaon.
Speed Control
The speed of the tool oscillaons can be adjusted by turning the
speed dial—down to decrease the speed (3-2-1); up to increase
the speed (4-5-6). The variable speed control dial provides speed
control for specic applicaons (11,000-21,000 opm). Speeds 1 - 5
are use for dual blade accessories. Speed 6 is recommended for
single blade accessories as well as sanding and polishing.
Lock-On Switch
The thumb-operated switch in the handle turns the tool ON
and OFF. Once start, you don’t have to hold a trigger switch,
which allows for beer control and reduces operang fague.
Push forward to turn tool on, and backward to turn tool o.
Tool-less Quick Change
The OS3000 is equipped with the unique, tool less quick change
feature. Simply ip up the release lever on the top of the tool to
unlock the accessory clamping mechanism. You don’t need an
Allen wrench to insert, remove, or change an accessory.
Live Tool Indicator light
When ever the tool is plugged in the LED light on the side of the unit be illuminated
green. This lets the user know they are picking up a tool with power applied.
WARNING!
Before connecting your oscillating tool to a power supply source, make
sure the switch is in the OFF position all the way backward. Accidental
starting could result in injury. Always wear protective eyewear when
operating the OS3000. Always treat tools as if they are plugged in.
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10
UNPACKING
• Carefully remove the tool and accessories from the box. Make sure that all the
items listed in the packing list are included.
• Inspect the tool carefully to make sure no damage occurred during shipping.
• Do not discard packaging material unl you have carefully inspected and
sasfactorily operated the tool.
• If any parts are damaged or missing please call 1-888-760-4405 for assistance.
PACKING LIST
• DUALTOOLS® OS3000 Mul-Funcon Oscillang Tool
• Blow-Molded Case
• Blade Storage Case
• Floang washer spacer
• Owner’s Manual
WARNING!
• If any parts are missing or damaged, do not operate the OS3000 until
the missing parts are replaced. Failure to do so could result in serious
personal injury.
• Do not attempt to modify the 0S3000 or attempt to adapt accessories
not recommended for use with it. Any such alteration or modification
is misuse and could result in a hazardous condition and could result in
serious personal injury.
• To prevent accidental starting that could cause serious personal injury,
never have the tool plugged in when assembling parts.
ASSEMBLY
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11
ASSEMBLY
WARNING!
The operation of any power tool can result in foreign objects flying into
your eyes. Always wear safety goggles, safety glasses with side shields,
or a full face mask, as appropriate.
ELECTRICAL CONNECTION
Your OS3000 has a precision-built DUALTOOLS® electric motor. It should be
connected to normal AC household current. A voltage drop of more than
10 percent will cause a loss of power and the motor will overheat. If your
OS3000 oscillang tool does not operate when plugged into the outlet, check
the power supply.
Do not operate the OS3000 on direct current (DC).
TURNING THE OSCILLATING TOOL ON/OFF
• To turn the tool on: Slide the ON/OFF switch forward.
• To turn the tool o: Slide the ON/OFF switch backward.
• To adjust oscillang speed: Turn the speed control dial to adjust the
speed of the dual-blade oscillaon. Turn to higher numbers to increase
the speed; turn to lower numbers to decrease the speed.
WARNING!
Disconnect the plug from the power source before making any assembly,
adjustments, or changing accessories.
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12
INSTALLING ACCESSORIES
The OS3000 has an integrated accessory quick-change mechanism that allows
you to install and remove accessories without the need of a wrench or hex key.
The quick-change mechanism eliminates the worry about losing a clamping
screw, nut, or washer.
To install an accessory:
1. Hold the tool upside down to prevent the accessory from falling o the
accessory holder.
2. Open the quick release lever (ip up) to unlock the clamping mechanism.
(The lever needs to be fully opened to unlock the clamping mechanism.)
3. Remove oang washer spacer tab from upper blade slot. (keep the tab for
storage if desired).
4. Ensure/move oang washer down fully opening the upper blade slot.
(If washer is stuck or hot from recent use you, can use the blade tang to move the washer to
the down/open posion)
5. Place the top blade (blade A) into the designated slot above the oang
washer at the desired angle. Move the oang washer up with you nger
to help hold the blade A in place. Make sure the blade engages all pins and
is ush between both the oang washer and the top of the designated
mounng area. You may need to wriggle the blade into posion.
6. Place the boom blade (blade B) into the designated slot below the oang
washer at the desired angle and make sure the blade engages all pins.
7. Close the quick-release lever (ip down) to lock the clamping mechanism.
Note: Accessories can be mounted either straight on
the tool or at an angle (up to 90oleft or right)
to increase usability. Make sure the accessory
engages all pins in the holder and that the
accessory is flush against the holder.
When using any single blade/accessory, ALWAYS
mount it in the bottom slot designed for blade B.
ASSEMBLY
blade A
blade B
floating washer
spacer tab
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13
OPERATION
INTRODUCTION
The DUALTOOLS OS3000 Oscillang Tool was designed and engineered to tackle
a wide range of home projects. It can handle tasks that are tedious and me
consuming. The ergonomic body provides you with a comfortable, secure hold
on the tool while you work, while reducing hand and arm fague.
Intended Use
The OS3000 is intended for sawing wood, plasc, and so metals; dry sanding
surfaces, corners, and edges; scraping; and removing grout. An assortment
of blades comes with the tool so that you can complete a variety of tasks. In
addion, other mul-tool accessories can be used with the OS3000, such as
plunge-cut blades, ush-cut blades, scraper blades, grout removal wheels, and
sanding pads.
Variable Speed Control Dial
This tool is equipped with a variable speed control dial. To achieve the best
results when working with dierent materials, set the variable speed control to
suit the accessory. The speed may be controlled during operaon by seng the
dial in any one of six posions.
The OS3000 has a high oscillang moon of 11,000–21,000 spm. The high speed
allows the tool to achieve quality results while minimizing the amount of dust
and parcles thrown into the air.
WARNING!
Keep a firm grip on the tool at all times. Lost of control could lead to
an injury.
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14
OPERATION
Controlling the Tool
In learning to maximize your OS3000’s performance, you must understand how
the speed of the tool and the posion of your hands aects the performance
Depending on the applicaon, you will need to adjust your hand posion to
achieve opmum comfort and control. Be sure not to cover the air vents with
your hand. Blocking the vents could cause the motor to overheat.
Pracce on scrap materials unl you see how the tool’s speed acon performs.
Allow the speed of oscillaon and posion of the tool to do the work. Do not
apply too much pressure.
When using the OS3000, bring it carefully to the work surface and allow it to
touch the point where you want to begin. Guide the tool using light pressure.
It is oen beer to make several passes back and forth. Cut a lile material on
each pass unl you reach the desired depth.
Note: If you are experiencing a strong vibration, it indicates too much pressure on
the tool. Back off on the pressure and let the speed of the tool do the work.
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15
MAINTENANCE
GENERAL MAINTENANCE
• Tool service must be performed by qualied repair personnel. Service or
maintenance performed by unqualied personnel could result in a risk of
injury. Contact Customer Service for informaon on repairs.
• When servicing a tool, always use only idencal replacement parts. Use of
unauthorized parts or failure to follow maintenance instrucons may create a
risk of electric shock or injury.
• Use a clean cloth to remove dirt, dust, etc. Avoid using solvents when cleaning
plasc parts. Most plascs are suscepble to damage from various types of
commercial solvents and may be damaged by their use.
• Electric tools are subject to accelerated wear and possible premature failure
when they are used to work on ber glass, wallboard, spackling compounds,
or plaster. The chips and grindings from these materials are highly abrasive
for electrical tool parts, such as bearings, brushes, commutators, etc.
Consequently, clean the tool even more intensely aer working these
materials.
LUBRICATION
All of the bearings in this tool are lubricated with a sucient amount of high
grade lubricant for the life of the tool under normal operang condions.
Therefore, no further lubricaon is required.
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16
PARTS LIST
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17
PARTS LIST
WARNING!
When servicing, use only identical replacement parts. Use of other parts
may create a hazard or cause product damage.
Contact customer service at 1-855-382-5729 for information on how to
obtain replacement parts from an authorized service facility.
No Description Qty
1 locknut 1
2 outer blade 1
3outer ange 1
4 non-standard ball bearings
51100
1
5 inner blade 1
6inner ange 1
7 outer shaft 1
8 antifriction bearing 61801 1
9 drive sleeve 1
10 tapping screws ST4.2*25 4
11 head capsule 1
12 antifriction bearing 61904 1
13 circlip for hole 37 1
14 lower shifting fork 1
15 antifriction bearing 61800 1
16 upper shifting fork 1
17 antifriction bearing 689 1
18 end cap 1
19 spring components 2
20 cylindrical pin 5x30 1
21 screws M4x14 4
22 quick-release trigger 1
23 cylindrical pin 4x14 1
24 cam 1
25 quick-release lever 1
26 quick-release spring 1
No Description Qty
27 rings for shaft 12 1
28 spherical bearing 1
29 eccentric shaft 10x22 1
30 distance washer 1
31 circlip 26 1
32 antifriction bearing 629 1
33 center cover 1
34 rotor 1
35 brush holder 2
36 carbon brush 2
37 antifriction bearing 607 1
38 bearing sleeve 1
39 fan shroud 1
40 cable sheath 1
41 switch knob 1
42 pull-rod operator 1
43 enclosure 1
44 stator 1
45 tapping screws ST4.2*65 2
46 power cord 1
47 tapping screw ST4.2x16 5
48 cable clamp 1
49 lamp cap 1
50 chassis cover 1
51 rubber column (2) 1
52 switch circuit board 1
53 rubber column (1) 2
54 spacer key 1
DUALTOOLS OS3000 manual_10-30-14.indd 17 10/30/14 2:55 PM

18
CUSTOMER SERVICE
Should your DUALTOOLS® OS 3000 Mul-Funcon, Oscillang Tool need repair
parts or service, simply contact our Customer Service at 1-855-382-5729.
Be sure to provide all pernent facts when you call. Also, you can check our
website www.dualtools.com for a list of frequently asked quesons or e-mail us
at cust[email protected].
The model and serial number of this saw will be found on the boom of the
OS3000 housing on the product informaon decal. Please record the model
number and serial number in the space provided below.
When calling customer service, always give the following informaon:
• Model Number: OS3000
• Serial Number: ______________
Infusion Brands, Inc.
14044 Icot Blvd
Clearwater, Florida 33760
Phone: [phone]
www.DualTools.com
DUALTOOLS® is a registered trademark of Infusion Brands, Inc.
DUALTOOLS OS3000 manual_10-30-14.indd 18 10/30/14 2:55 PM

www.DualTools.com
See the full line of innovative DualTools at:
DUAL BLADES.
FASTER CUT.
BETTER PERFORMANCE.
When it comes to the best cut ever we’ve got you
covered with patented dual blades from DualTools®.
While your new DualTools mutil-tool works best
with our patented dual blades, you can aways go
with a single accessory of your choice. The OS3000
accepts most major brand multi-tool accessories.