Dundalk LeisureCraft Indoor Cabin Sauna User manual

Dundalk LeisureCraft
Cedar Outdoor Cabin Sauna
Assembly Instructions
Please read and understand the complete instructions prior to assembly and use of your sauna. Customer agrees not to hold
Dundalk LeisureCraft Inc. and any of its authorized dealers liable for improper installation, maintenance and repair of this product
Requirements:
2 People recommended)
* Rubber Mallet
* Step Ladder
* Cordless Drill we supply the bit)
* Tape Measure
* Impact Driver
* 7/16” open end, socket or crescent wrench
* 4” Drill bit
View the assembly process on
Ph: 519-923-9813 | Fax: [phone] | Web: www.dundalkleisurecraft.com

Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions
Make sure you have a solid base to build
your sauna on.
This could be crushed gravel, a concrete
slab, patio stones, a wooden deck or any
other solid base.
Organize your pieces.
Assembling the floor:
Grab the 2 Floor Pieces and put together as
in photo.
Locate the 4 – T-nuts. (inset)
Lift up each corner of the floor and insert a
T nut into hole from underneath.
Apply weight to get T nuts to grab into
wood.
Screw the floor pieces together using 2 ½”
screws in the pre-drilled holes.
Lay the assembled floor on your solid base.

Start with the bottom staves which have
the notches as shown in picture.
Insert the bottom stave into the floor with
the corner notch facing inwards.
Repeat for all 4 bottom staves.
nsure that your base is steady & level.
Grab all of your wall staves.
Unwrap your threaded rods and hardware.
Insert the threaded rod through each
corner as shown.
Using your finger, thread rod into T nut
until you can feel it is flush on the bottom.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Start by putting your first side wall stave
over the threaded rods on the side of
sauna.
Slide it down tight onto the bottom Stave.
Repeat for opposite side wall.
Repeat process for Front and back walls.
Make sure that corner notches are facing inwards.
The front wall staves will vary in size
depending on what options were chosen
for your sauna.
After the 3rd row of staves, Locate the pre
hung door to insert.
Continue building walls up alternating
between the side walls and the front and
back walls.
Make sure that corner notches are facing
inwards.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Slide the door assembly into the groove of
the front wall.
Note this is where you can control which way you
want the door to sing open
Continue to assemble the walls alternating
like before between the side walls and
front and back walls.
Make sure that corner notches are facing inwards.
When you reach the top, grab the 2
assembled pieces marked “top side”.
The door top stave will have a groove cut
into it to slide over door.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Insert the top sides as shown, with highest
part of angle cut towards the inside of
sauna.
Grab the Front and back gables.
Grab the 4 washers and nuts as well.
The holes in the notch on end of front
gable should slide over the threaded rod.
Place a washer and nut over threaded rod
and snug up.
Place the front gable on top of front Wall.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Place a washer and nut over threaded rod
as shown in picture.
Use a 7/16” wrench to tighten up nut.
Do not overtighten
Repeat on other side.
Repeat for Back Gable.
Grab the 2 fascia pieces.
They will be 2 pcs assembled together the same
length as the roof boards but have the side trim
attached.
Place the fascia on top of the wall like
shown.
Use a rubber mallet to “knock” the grooves
of the fascia board into place.
Place 2 ½” screws in the pre drilled holes to
assist in installation.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

The groove of the fascia board should sit
flush against the wall corner.
Screw the pre placed screws in the fascia
board to the sauna walls.
Lay them out against the fascia on either
side as shown.
*The grooves should slide into each other.
Gather your roofing staves.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Continue on both sides until you reach the
peak.
Use your rubber mallet to snug up the roof
staves into each other on both sides of
roof.
* DO NOT SCREW STAVES TO ROOF AT THIS
POINT!
When the roof staves are all flush and in
the proper location, secure the roof staves
to the sauna wall using 2- 21/2” screws per
stave.
Use the rubber mallet to finesse the roof
peak assembly into the roof staves.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

The distance from the screws to the edge
of staves should be 6 ¾”.
Continue on both ends of sauna.
Grab your 4 pieces of roof trim and pre
place 1 ½” screws in the pre drilled holes.
Ensure trim is flush to fascia end on the
edge and the top and fasten.
Get all your roofing shingles strips together.
Secure the trim at the peak and all
remaining screws.
Repeat on other end of sauna.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

As some strips come in two pieces, they are
numbered to ease in the installation of
them.
Find the shingle stripped marked “Bottom”.
Fasten the shingle strips down to the roof
using 1 ½” screws.
Secure with screws approximately every
16”.
*Fasten screws within 1 ½” from the top of shingle
strip to ensure they will be covered by the shingle
overlap.
Lay the “bottom” strip of shingles on the
roof as shown.
The bottom of the shingle strip should be
flush with the edge of fascia stave and it
should overhang the trim by ½”.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Continue fastening strips until you get to
the top.
Secure the smaller strip marked “Top” to
the peak of the roof.
Repeat on other side.
Grab your corner trim and pre place 1 ½”
screws in the pre drilled holes.
Grab the ridge cap and pre place 2 ½”
screws into the pre drilled holes.
Center ridge cap so the same amount
overhangs on each end of sauna and
secure.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Slide the corner trim up tight to the roof as
shown in picture and fasten screws.
Repeat on other 3 corners.
Pre place 2” screws in the pre drilled holes
of your inner and outer door handles.
Repeat the same process for the inner
handle.
After you find the center of the door using
a tape measure, secure the outside handle
in place.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Place towel hanger in desired location and
secure with 2” screws.
Gather the benches and bench brackets.
Bring in the top bench 7 slats ) and place
on bench brackets.
Place 2 ½” screws in the pre drilled holes of
the bench brackets.
Make sure bracket is snug to wall and
fasten screws.
Repeat at other end of Sauna.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Line up the remaining brackets to the
supports on bottom of the bench.
Secure benches to the brackets using 1 ½”
screws making sure to screw between the
slats of the bench.
Repeat for all remaining brackets.
Repeat for Lower Bench
* nsure center brackets are flush to wall before
securing.
Repeat process if adding L-shaped benches.
Secure benches together using 2 ½” screws
from underneath.
Secure the middle brackets to wall and
floor using 2 ½” screws.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions

Grab your interior trim pcs.
Measure each of the 4 corners inside your
sauna and cut the trim pieces accordingly.
Place interior trim pieces flush in corners
and secure with supplied nails.
Using a 2 ½” screw through middle hole on
door hinge, secure door to frame.
Repeat on lower hinge.
Secure opposite side using 2 ½” screws
through frame of door.
Dundalk LeisureCraft Outdoor Cedar Cabin Sauna
Assembly Instructions
Fasten thermometer using a 2” screw in
desired location.

To install the electric heater, Place heater on top
of the included box of sauna rocks to get the
correct height for installation.
Attach brackets to wall of sauna with 1 ½” screws. Place heater on wall brackets.
Remove the protective film from the heater
before use.
* Wash the rocks thoroughly before placing them into
the heater
Space rocks out evenly in top of heater.
*Operate the heater for an hour with the sauna door
fully open to burn off any residual coating from the
manufacturing process before using.
Mark the placement of the heater brackets.
Dundalk LeisureCraft
Electric Heater Installation
Instructions

Ph: 519-923-9813 | Fax: [phone] | Web: www.dundalkleisurecraft.com
Stand the 2 sides of the heater guard on edge
with pre-drilled holes on the bottom.
Screw front guard support to either side using
2) – 2 ½” screws per side.
Place heater guard around electric heater.
*Make sure heater guard is level before securing.
Screw guard to wall using 2 ½” screws
Using a 4” Drill bit, drill a hole on wall under
heater approximately 5” from floor.
Now simply place the vent in the hole from the
outside.
Assemble remaining front support to the 2 ends
in the same manner as previous step.
Dundalk LeisureCraft
Electric Heater Installation
Instructions

Ph: 519-923-9813 | Fax: [phone] | Web: www.dundalkleisurecraft.com
Using supplied screws, secure vent on the
inside of sauna.
Secure the vent cover pieces with 1 ½” screws as
shown.
Ensure the vent cover slides freely before
screwing in tightly
Dundalk LeisureCraft
Electric Heater Installation
Instructions

Congratulations on the assembly of your new
Outdoor Cedar Cabin Sauna !
For assistance in the assembly of your Outdoor Cedar Cabin Sauna please visit our support page at:
https://www.dundalkleisurecraft.com/support/
Or to view the assembly process got to:
https://www.youtube.com/watch?v=XEqYGc78NKo
Ph: 519-923-9813 | Fax: [phone] | Web: www.dundalkleisurecraft.com