Dundalk LeisureCraft Pure Cube CU550 User manual

Pure Cube Outdoor Sauna Assembly Instructions
Tools Required
Carpenters Hammer
Cordless Drill
7/16” Drill Bit
11/16” Drill Bit
Hex Keys (Included)
Tape Measure
Step Ladder
Rubber Mallet
Level
Utility Knife
Hand Stapler (Optional)
Rev.4

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Outdoor Pure Cube Sauna
Assembly Instructions
Before you begin the installation of your Pure Cube Sauna, Please read these instructions completely.
Make sure the placement for your sauna is level and on a solid base.
Fig 2a
Fig 2b
*Always ensure that you have the correct screw length so that there will be enough thread to hold, and especially, so
that the screw does not go all the way through the material and come out the other side.
Parts Identification
The pure cube Outdoor sauna is available in 2 sizes,
•CU550 - 5’ x 5’ (1.54m x 1.54m)
•CU580 - 5’ x 8’ (1.54m x 2.43m)
The Pure Cube Sauna consists of 2 different sizes of wall panels that are available in either;
•solid cedar (privacy)
•Glass
•wood/glass (semi-privacy)
Privacy panels
(shown in large and small panels)
Glass panel
(shown in large panel)
Semi-privacy panel
(shown in large panel)
Roof Panel
(overhang on back)
CU550 model – 2 Roof Panels
CU580 – 3 Roof Panels
Corner Posts
Corner & Wall Trim
(wall trim quantity will depend on model of
sauna)
1

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Fig 2a
Fig 2b
Parts Identification (Cont..)
Floor Joists
2- Ends
2- Sides
3- Middle Joists
Floor Boards
( The number of floor boards will vary
on the size of the Sauna)
Backrest
2
Outdoor Pure Cube Sauna
Assembly Instructions
Bench Seats Bench Front Enclosures
Top
Bench
Bottom
Bench
Bench Brackets
Electric Heater & Guard Wood Stove
2 ½” (63mm)
Finishing Nails
Hardware
2 ½” (63mm)
Wood Screws
2 ¾” (70mm)
Connector Bolts
2 ¾” (70mm)
Connector Lag Bolts
Threaded Cap
Nuts

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Fig 2a
Fig 2b
Organize the pieces of your Pure Cube outdoor sauna.
Start the assembly by laying out the floor supports.
3
Outdoor Pure Cube Sauna
Assembly Instructions
Secure the corners of the floor supports together using 2
½” (64mm) screws in the pre drilled holes.
Repeat for all 4 corners.
Space out the floor joists evenly.
Once the floor joists are spaced out evenly, secure them
through the pre drilled pocket holes using 2 ½”
(64mm)screws.

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Fig 2a
Fig 2b
Gather your tongue and groove floor boards.
Start with the floor board with a straight edge on the
back, insert the floor boards into the frame ensuring that
they are tight by tapping them together with a rubber
mallet.
4
Outdoor Pure Cube Sauna
Assembly Instructions
Fasten the floor boards into the floor joists and the inner
floor joists with 1 ½” (38mm) screws.
Continue adding the floor boards in the same manner.
You may have to finesse the last board into place.

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Fig 2a
Fig 2b
(In this example we started the assembly of the sauna at the side
wall. You can start at a corner to make panels free standing,
following the same steps in this manual.)
To start the assembly of the walls, bring 2 of the back
wall panels together.
5
Outdoor Pure Cube Sauna
Assembly Instructions
Connect the wall panels together using 2 ¾” (70mm)
connector bolts and a connector cap nut.
Using the provided hex keys, snug up all the bolts.
* Note that the walls should be assembled so the bolts
should be on the outside of the sauna.
Bring in the other wall panel and repeat the process.
Bring a wide panel and thinner panel in to make the end
wall.
Assemble the walls together using the same procedure as
the back wall.
Note placement of the narrow panel will be towards the
front of the sauna as it will be where the electric heater
is mounted.

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Fig 2a
Fig 2b
Bring in one of the corner posts and align it flush to the 2
assembled walls.
Secure the walls to the post using the 2 ¾” (70mm)
Connector lag screws through the pre drilled holes.
6
Outdoor Pure Cube Sauna
Assembly Instructions
Secure the side wall to the post in the same manner
ensuring that the outside of the wall is flush to the post.
Attach another corner post to the front of the side wall
and the other end of the back wall in the same manner
as the previous corner post.
Position the walls onto the base ensuring there is 1 ½”
(38mm) overhang on each side.

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Fig 2a
Fig 2b
Bring in the wall panel for the opposite side and secure it
to the corner post using the 2 ¾” (70mm) Connector lag
screws through the pre drilled holes.
7
Outdoor Pure Cube Sauna
Assembly Instructions
Align the glass door up so it is flush to the side wall panel.
Secure the side wall panel to the glass door using the
2 ¾” (70mm) Connector lag screws through the pre
drilled holes.
Before attaching the corner post to the door, pre drill
pilot holes in the frame of the door to prevent splitting.
For aesthetics, try to space out the pre drilled holes
evenly to match the location of the fasteners on this
corner post.

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Fig 2a
Fig 2b
Using an 11/16” (18mm) bit, drill approximately ¾”
(19mm) into your pre drilled holes to create a cavity for
the plugs to sit in later.
8
Outdoor Pure Cube Sauna
Assembly Instructions
Secure the door frame to the last corner post using the
2 ¾” (70mm) Connector lag screws through the pre
drilled holes.
Line up one of the window panels flush to the corner
post and secure it using the 2 3/4” Connector lag screws
through the pre drilled holes.
Note that these panels may be either full glass or semi
privacy panels, depending on what was ordered.
They can also be located in any of the positions on the
front wall.
Make sure the next window panel is flush to the first one
and fasten it together with 2 ¾” (70mm)
connector bolts and a connector cap nut.
Using the provided hex keys, snug up all the bolts.

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Fig 2a
Fig 2b
Repeat the previous step to attach the last glass panel to
the other one.
9
Outdoor Pure Cube Sauna
Assembly Instructions
Once the front panels are assembled together, secure the
last panel to the corner post in the same method as
previous steps.
Install the door plugs by pushing them into the pre drilled
holes then tapping them in tight with a rubber mallet.
Install the door handle by placing the provided 2”
(50mm) lag screws through the inner handle (short)into
the outer handle (longer)
Use the hex key to snug up, do not tighten all the way.

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Fig 2a
Fig 2b
Ensure the outer handle lines up with the magnetic catch
on the door frame and then tighten the lag screws
completely.
10
Outdoor Pure Cube Sauna
Assembly Instructions
Make sure that the sauna overhangs 1 ½” (38mm) on all
sides.
Once the sauna walls are overhanging 1 ½” (38mm) on all
sides of the floor, use 2 ½” (64mm) screws to secure to
the base through the pre drilled holes.
Continue this on each panel of the sauna.
Use 2 screws in the wide panels and 1 screw in the
narrow panels.
Start placing the roof panels on top of the sauna.
Note that the roof panels are tapered , the larger end
goes towards the front (glass panels) of the sauna.

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Fig 2a
Fig 2b
To make the next steps easier, line the panels up as close
as possible to each other.
11
Outdoor Pure Cube Sauna
Assembly Instructions
Inside , line up the holes and fasten the roof panels
together with 2 ¾” (70mm) connector bolts and
connector cap nuts.
When you have the roof panels connected, tighten up
the bolts with a drill and hex key.
Line up the roof panels to the edge of the walls and
secure using
2 ½” (64mm) wood screws.
Continue to do this all the way around the sauna.

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Fig 2a
Fig 2b
With a helper, place the front trim piece so the bottom of
the trim is ½” (13mm) above the top of the windows.
Ensure that the trim overhangs evenly on both sides of
the sauna.
(1 ½” ) (38mm)
12
Outdoor Pure Cube Sauna
Assembly Instructions
Repeat the same process with the side trim piece on
either side.
Place your EPDM membrane on top of the sauna.
Spread it out evenly over the entire roof.
Once the membrane is laid out evenly over the top of the
sauna, use staples or nails to secure it to the trim pieces.
Secure it every 6-8” (15-20cm)

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Fig 2a
Fig 2b
Continue around the sides and front of the sauna nailing
it down every 6-8” (15-20cm)
13
Outdoor Pure Cube Sauna
Assembly Instructions
Next snugly fit the roof cap pieces over the trim.
Line up the roof cap pieces so the corners are tight
together and tap them down tightly over the trim pieces
with a rubber mallet.
Using the supplied finishing nails, secure the roof caps
into place.

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Fig 2a
Fig 2b
Using a utility knife, cut off the excess membrane from
the front and sides of the sauna.
14
Outdoor Pure Cube Sauna
Assembly Instructions
Cut off the excess from the back.
Tuck the membrane under the lip of the roof and secure
with a finishing nail.
Repeat at the other end.
Place the back trim piece up tight under the edge of the
roof.
Secure it with lag screws from the inside of the sauna in
the same method as the front and side trim pieces.

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Fig 2a
Fig 2b
Bring in your bench supports and place 1 support at
either end of the back wall.
15
Outdoor Pure Cube Sauna
Assembly Instructions
Ensure the bench supports are tight to the side and back
walls, then secure the supports to the walls and floor
using 2 ½” (64mm) screws.
Repeat on other end.
Bring in the top bench and place it on top of the bench
supports.
Line up the remaining bench supports with the braces on
the bottom of the top bench.

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Fig 2a
Fig 2b
Make sure the supports are square then secure them to
the floor with 2 ½” (64mm) screws.
16
Outdoor Pure Cube Sauna
Assembly Instructions
Secure the bench supports to the top bench from
underneath using 2 ½” (64mm) screws.
Position the bottom bench on top of the lower section of
the bench supports.
The braces on the bottom of the bench should be aligned
with the bench supports.
Secure the bench supports to the bottom bench from
underneath using 2 ½” (64mm) screws.

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Fig 2a
Fig 2b
Line up the bench front enclosure with the bench
supports.
17
Outdoor Pure Cube Sauna
Assembly Instructions
Secure the Front bench enclosure to the bench supports
between the slats using 2 ½” (64mm) screws.
Before putting on the lower bench enclosure, slide the
backrest supports behind the top bench.
Ensure they align flush behind the bench supports and
secure with 2 ½” (64mm) screws.

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Fig 2a
Fig 2b
Ensure the backrest is level on the backrest supports and
secure the backrest by screwing it in between the slats
using 2 ¾” (64mm) screws.
18
Outdoor Pure Cube Sauna
Assembly Instructions
You can now secure the lower front bench enclosure to
the bench supports by screwing between the slats using
2 ½” (64mm) screws.

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Fig 2a
Fig 2b
If you have ordered a harvia wood heater, skip past
these next 2 pages.
To install the electric heater, measure out where the
supports will go. These are usually 14 ¾” (37cm) high
and 14 ¾” (37cm) centered between the bench and the
front wall.
Install the supplied support screws into your marks as
shown. Screw them in until they are about ¼” (6mm)
out of the wall.
Hang the electric heater on the screws.
Screw 2 more screws in the bottom holes of the heater
and once the heater is level, you can tighten up all 4
screws.
19
Outdoor Pure Cube Sauna
Assembly Instructions