Dunlop DL240B+ Service manual

Date:
ReRead the operating
instructions before
working with the
unit
ALWAYS KEEP
operating instructions
ready to hand on the
unit
23/06/2023
DL240B+
Installation, Operating
and Service Manual

2
Indicates the operations which need proper care
Indicates prohibition
Indicates a possibility of danger for the operators
Indicates the direction of access for motor vehicles to the lift
GRASSET
TO
Important information
WARNING: before operating thelift and carrying out any adjustment, read
carefully chapter 4“Installation” where all proper operations forabetter
functioning of the lift are described..
Before
taking into operation
check system compo-
nents, control, emer-
gency stop and safety
equipment for conditi-
on, damage and
correct function!
Please read this manual before you get started.
You must read and understand the precautions for safety purposes and any damages that may occur
to your property.
If these installation instructions are not followed strictly, the hoist is not covered by warranty.
Address: 3 Graham Street
Export Park
South Australia 5950
Ph:
Fax:
Email:
Web:
+61 (08) 8234 3611
+61 (08) 8234 4322
www.molnarhoists.com.au
Specifications/images subject to change without prior notice, Images and sketches are for illustration purposes only.
PRINTING CHARACTERS AND SYMBOLS
Throughout this manual, the following symbols and printing characters are used to facilitate reading:
Forklifts are recommended during install

3
INDEX
GENERAL INFORMATION....................................................................................................................................................................5
1 – TECHNICAL DATA.............................................................................................................................................................................7
1.1 LIFT DESCRIPTION ........................................................................................................................................................................8
1.2 LAYOUT ..........................................................................................................................................................................................9
1.3 LOAD DISTRIBUTION...................................................................................................................................................................10
1.4 PICTOGRAMS...............................................................................................................................................................................11
1.4 PICTOGRAMS APPLICATION DIAGRAM.....................................................................................................................................12
1.5 HAZARDOUS AREAS ...................................................................................................................................................................12
2 - FOREWORD......................................................................................................................................................................................14
2.1 EC CERTIFICATION .....................................................................................................................................................................14
2.2 TESTING .......................................................................................................................................................................................14
3 - GENERAL SAFETY AND ACCIDENT-PREVENTION RULES .........................................................................................................15
3.1 SET-UP AND CLOTHING..............................................................................................................................................................16
3.2 ENVIRONMENT AND POLLUTION...............................................................................................................................................16
3.3 LIFT SCRAPPING .........................................................................................................................................................................16
3.3 DANGER LEVELS.........................................................................................................................................................................16
3.5 HAZARDOUS AREAS ...................................................................................................................................................................17
3.6 IDENTIFICATION OF THE LIFT AND DESCRIPTION OF PICTOGRAMS ...................................................................................17
3.7 INTENDED USE ............................................................................................................................................................................17
4 – TRANSPORT AND INSTALLATION ................................................................................................................................................18
4.1 UNPACKING .................................................................................................................................................................................18
4.2 INSTALLATION AREA ..................................................................................................................................................................18
4.3 INSTALLATION .............................................................................................................................................................................19
4.4 CONNECTING TO THE ELECTRICITY MAINS ............................................................................................................................21
4.5 ELECTRICAL HOOK UP ON THE CONTROL PANEL ..................................................................................................................22
4.6 ELECTRICAL HOOK UP BETWEEN THE TWO PILLARS............................................................................................................24
4.7 HYDRAULIC CONNECTION .........................................................................................................................................................25
4.8 CONNECTION CABLES OF SYNC...............................................................................................................................................26
5.1 START UP.....................................................................................................................................................................................27
5.2 UTILIZATION.................................................................................................................................................................................28
5.3 EMERGENCY PROCEDURES......................................................................................................................................................29
WARNING ...........................................................................................................................................................................................29
6 - MAINTENANCE ................................................................................................................................................................................29
7 – TROUBLESHOOTING ......................................................................................................................................................................31
8 - SCHEMES .........................................................................................................................................................................................31
PROCEDURE FOR THE ADJUSTMENT AND TESTING OF THE LIFT ................................................................................................39

4
BEFORE STARTING TO OPERATE WITH THE BRIDGE READ CAREFULLY THE INSTRUCTIONS
CONTAINED IN THIS MANUAL
WARRANTY
The manufacturer warrants lifts and the relevant accessories for 12 months after purchase date. This warranty
consists in the repair or replacement - free of charge - of those parts that, after a careful analysis by the
Manufacturer's Technical Service, turn out to be faulty from origin. All electrical parts are excluded. Warranty is
limited to material defects, and becomes null and void if the returned parts are tampered with or disassembled by
unauthorized staff. Any liability for direct and indirect injuries to people, animals or property due to machine failure
or malfunction are excluded from warranty. The expenses deriving from lubricants replacement, transport charges,
and any customs duty, VAT and any other expense not specified in the supply contract are at the purchaser's
charge. The replacement and repair of parts under warranty, anyway, do not extend warranty terms. The purchaser
will nevertheless be entitled to assert its rights on warranty, specified in the supply contract. Should the parties not
be willing to submit any dispute arising from the supply contract to arbitration, or in any other case where the
judgement of a body of the ordinary competent court is required, the Court of Reggio Emilia will be the only
competent court on the territory.
DISCLAIMER
Upon delivery, please check that the product has not been damaged during transportation, and that the
accessories coming with it are intact and complete. Any complaint shall be filed within 8 days after lift delivery date.
Besides the cases envisaged by the supply contract, the warranty becomes null and void:
•In case of a maneuver error caused by the operator.
•If the damage is caused by poor maintenance.
•If the envisaged capacity is exceeded.
•If the machine has been somehow modified, and the damage has been caused by such a modification, due to
repair operations by the user without the authorization of the manufacturer or after fitting non-original spare
parts.
•If the instructions described in the user's manual are not complied with.
THIS USER'S MANUAL IS WRITTEN IN THE MANUFACTURER'S LANGUAGE,
AND IN OTHER COMMUNITY LANGUAGES. IN CASE OF COMPLAINT,
FORLEGAL PURPOSES, THE VERSION IN ITALIAN LANGUAGE ONLY
WILLAPPLY. THE MANUFACTURER
DISCLAIMS ANY LIABILITY FOR
DIRECT AND/OR INDIRECT DAMAGES CAUSED BY POOR TRANSLATION
OR WRONGTEXT INTERPRETATION.

5
GENERAL INFORMATION
His chapter contains warning instructions to properly operate the lift and prevent injury to operators or property.
This manual has been written to be used by workshop technicians in charge of the lift
(OPERATOR) and routine maintenance technician (MAINTENANCE OPERATOR). The operating instructions are
considered to be an integral part of the machine and must remain with it for its whole useful life. Read every section
of this manual carefully before operating the lift and unpacking, since it gives helpful information about:
•SAFETY OF PEOPLE
•SAFETY OF THE LIFT
•SAFETY OF LIFTED VEHICLES
The company is not liable for possible problems, damage, accidents, etc. resulting from failure to follow
the instructions contained in this manual.
Only skilled technicians of AUTHORIZED DEALERS or SERVICE CENTRES AUTHORIZED by the manufacturer
shall be allowed to carry out lifting, transport, assembling, installation, adjustment, calibration, settings,
extraordinary maintenance, repairs, overhauling and dismantling of the lift.
The manufacturer is not responsible for possible damage to people, vehicles or objects if said operations
are carried out by unauthorized personnel or if the lift is improperly used.
Any use of the machine made by operators who are not familiar with the instructions
and procedures contained herein shall be forbidden.
MANUAL KEEPING
For a proper use of this manual, the following is recommended:
•Keep the manual near the lift, in an easily accessible place.
•Keep the manual in an area protected from damp.
•Use this manual properly without damaging it.
•Do not make any changes to this manual; any modifications and updates shall be made by the supplying
company only.
This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold.
OBLIGATIONS IN CASE OF MALFUNCTION
In case of machine malfunction, follow the instructions contained in the following chapters.
CAUTIONS FOR THE SAFETY OF THE OPERATORS
Operators must not be under the influence of sedatives, drugs or alcohol when operating the machine.
Before operating the lift, operators must be familiar with the position and function of all controls,
as well as with the machine features shown in chapter “Operation and use”.

6
WARNINGS
Unauthorized changes and/or modifications to the machine relieve the manufacturer from any
liability for possible damage to objects or people. Do not remove or make inoperative the safety
devices, this would cause a violation of law and regulations on safety at work.
Any other use which differs from that provided for by the manufacturer of the machine is strictly
forbidden.
The use of non-original parts may cause damage to people or objects.
DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY
The manufacturer has paid proper attention to the preparation of this manual. However, nothing contained herein
modifies or alters, in any way, the terms and conditions of the manufacturer agreement by which this lift was
purchased, nor increases, in any way, manufacturer’s liability towards the customer.
TO THE READER
Every effort has been made to ensure that the information contained in this manual is correct, complete and
updated. The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right
to make any changes required due to the development of the product, at any time.

7
1 –TECHNICAL DATA
BASIC MODEL
Max. capacity
Kg
4000
Lifting time when loaded
s
40
Lowering time when loaded
s
40
Minimum height
mm
100
Lifting height
mm
2045
Distance between the columns mm 2800
Lift max. height
mm
3415
Three-phase electric motor
Volt-Hz-
Amp
230V/400V/50/60Hz -8.2
Three-phase motor power
kW/HP
3/4
Single-phase electric motor
Volt-Hz-
Amp
220V – 50Hz -19.5
220V – 60Hz -20.5
Single-phase motor power kW/HP 3/4
Max. operating hydraulic pressure
Bar
280
Controls circuit voltage
Volt
24
Total weight of lift
Kg
751 / 821
Package size (for shipment)
mm
2870x842x510
Recommended hydraulic oil
Tipo
46
Hydraulic system oil quantity Lt 9
Fixing to the floor with screw anchors N°10 HST3-M12x105 30/10
Weight electric / electronic materials
Kg
8
Motor weight
Kg
15
Average weighed sound level LpAm dB(A) 68,2
Average sound level at the operator's
workstation LpA
dB(A) 72
Acoustic power LwA
dB(A)
88,6
THE LIFTER ISSUPPLIED STANDARD WITH 220V-1PH-50HZ POWER SUPPLY. ONLY ONREQUEST,
IT CAN BE SUPPLIED WITH DIFFERENT ELECTRIC POWER SUPPLY.

8
1.1 LIFT DESCRIPTION
DESCRIPTION OF THE LIFT
1. P1 Column
2. P2 Column
3. P1 Carriage
4. P2 Carriage
5. 3 Stage long lifting arm
7. Cable passage cover
8. Electric motor
9. Emergency switch
10. Power on light
11. Up push-button
12. Down push-button
13. Safety device push-button
14. Hydraulic power unit
15. Control panel
16. Chain breaking safety limit switch
17. Electromagnet for unlocking mechanical
safety devices
18 Reinforce base mounting frame

9
1.2 LAYOUT

10
1.3 LOAD DISTRIBUTION

11
1.4 PICTOGRAMS

12

13
Operator
Area
1.5 HAZARDOUS AREAS

14
2 - FOREWORD
This manual includes the instructions relating to the installation, use and maintenance of the lift system called
"Vehicle Lift". The vehicle lifts described in this manual are designed and constructed solely to lift vehicles for repair,
maintenance and inspection purposes. Lift operation, economy and duration depend on the compliance with the
instructions given in this manual. The parts that can be supplied also as spare parts are listed in the last section of
the manual. To make instructions reading easier, vehicle lift will be hereinafter simply called "lift".
2.1EC CERTIFICATION
2010/42/EC Directive, commonly known as the "Machines Directive" specifies the conditions to be respected
before a machine can be put into the market. This Directive provides that all machines can be marketed and
commissioned only if they do not jeopardize people, pets or property safety and health. To certify lift compliance
with Directive provisions, before marketing, the manufacturer subjected a machine specimen to the audit of a
notified body.
Lift, manufactured in compliance with 2010/42/EC Directive provisions, and can thus be marketed without
jeopardizing user's safety.
Lift is thus delivered to the customer with:
•EC Declaration of Conformity
•Instructions for use
•Inspection records
2.2 TESTING
The lift has undergone static and dynamic tests based on the procedures included in the EN 1493:2010.
Concerning lift testing, please refer to the relevant section in the Inspection records.
The instructions given in this manual shall be compulsorily respected: the Manufacturer will not be
held responsible under any circum-stances arising from negligence, from non-compliance with the
instructions and from an improper or inconsiderate use of the lift. Failure to comply with the
instructions given in the manual makes the warranty directly become null and void.
The Company also disclaims any liability for damages caused by lift improper use and/or due to changes made
without the manufacturer’s authorization.

15
3 - GENERAL SAFETY AND ACCIDENT-PREVENTION RULES
FOR A SAFE USE OF THE VEHICLE LIFT DESCRIBED IN THIS MANUAL
THE FOLLOWING IS ALLOWED:
Using lift only to lift vehicles for inspection, maintenance and/or repair operations.
Using lift only to lift vehicles respecting capacity limits and loads distribution indicated in this manual.
Only authorized personnel, in good health conditions, responsible and duly trained on the allowed uses and risks originated by lift use may
operate the lift.
The operator is allowed to use the vehicle lift only after he has thoroughly read, understood and assimilated the contents of this manual.
Using lift only inside closed premises, protected against atmospheric agents such as: rain, snow, wind, etc.
Only one operator at a time may use the lift in the safety position in the indicated area, close to the control panel
IS REQUIRED:
•Lift installation and maintenance operations shall be compulsorily carried out by qualified personnel only, and in full compliance with the
instructions given in this manual.
•Before installing lift, you shall compulsorily check that the premises where you wish to position it are well aerated and lit. (avoid blinding light
sources).
•You shall compulsorily check that the floor where you wish to install lift is solid, flat, and perfectly levelled in all directions.
•You shall compulsorily check that the floor has been constructed to withstand the max. allowed loads, including the lift, on lift resting areas.
•Lift shall be compulsorily positioned far from heat sources or devices that could generate electromagnetic radiation.
•Lift shall be compulsorily positioned so that, during standard operation, with the vehicle loaded on it, it does not interfere with or squash any
nearby fixed or moving part. Take special care to power, water and gas systems.
•The lifting or handling operations of lift or of any lift parts shall be compulsorily carried out under full safety conditions with suitable lifting
equipment, as envisaged by the National prevailing regulations.
•Lift shall be compulsorily secured to the floor only using anchors and screws of the type recommended by the manufacturer (for lifts, where
envisaged).
•Before using the lift, the wholeness of lifting elements shall be compulsorily checked.
•Before using the lift, you shall compulsorily check that safety devices are perfectly installed and in good operating conditions.
•Vehicle shall be compulsorily positioned as shown in the table of the manual and/or the table stuck to lift.
•Vehicle shall be compulsorily lifted from the resting points specified by the vehicle manufacturer.
•When moving vehicle up, after the first 200 mm and before continuing the raising, load stability shall be compulsorily checked in all
directions.
•During the whole raising movement, load stability and lift correct and linear movement shall be compulsorily checked.
•Before accessing the working area, lift shall be compulsorily put in mechanical safety position with the special command (where applicable).
•Before accessing the working area, lift shall be compulsorily disconnected from power sources by turning to 0 (zero) the lockable rotating
disconnector positioned onto control panel.
•You shall compulsorily check that the disassembling of some of the parts of the vehicle positioned onto lift does not originate any load
unbalance.
•Before starting lift lowering, you shall compulsorily check that no people, animals or things that could interfere with the moving parts are
under and around the working area.
•During lowering, you shall compulsorily and constantly check lift and lift load movement. In case of failure, immediately turn emergency
disconnector.
•In case of irregular noise or operating failures, you shall compulsorily stop lift operation, and check the cause of such irregularity. In case of
doubt, contact the manufacturer’s service department.
•Power supply shall be compulsorily sectioned whenever adjustment, repair or maintenance operations have to be carried out on the
equipment.
•All danger signaling decals present onto the lift shall be compulsorily cleaned or changed.
•Lift shall be compulsorily cleaned and all oil spots on the floor cleaned out, as they are very dangerous.
•All ordinary and extraordinary maintenance operations shall be compulsorily and thoroughly carried out, as indicated in this manual;
alsoperiodical checks to be recorded on the special "inspection records" coming with the lift shall be compulsorily carried out.
•You shall always compulsorily use the manufacturer’s original spare parts.
IT IS FORBIDDEN:
•It is forbidden to misuse lift as well as to use in any other manner not specified in the "INTENDED USE" section of this manual.
•It is forbidden to lift loads with just some of lift parts (one runway only, or two arms only).
•It is forbidden to install lift in hazardous premises containing inflammable and/or explosive substances, or where inflammable gases or
vapors can be created.
•It is forbidden to install lift inside premises exposed to atmospheric agents.
•It is forbidden to install lift in premises where washing or sandblasting operations are carried out, or in very dusty premises.
•It is forbidden to install lift on vehicles or watercrafts.
•It is forbidden to use lift in presence of strong magnetic fields.
•It is forbidden to use lift to lift objects other than the specified ones (cases, containers or pallets) or to use it as a hoist.
•It is forbidden to use lift to lift people or animals.
•It is forbidden to lift vehicles with people or animals onboard.
•It is forbidden to use the lift if the room temperature is below 5°C or above 40°C.
•It is forbidden to voluntarily cause load oscillations during raising or lowering maneuvers, or while load is lifted.
•It is forbidden to access work area under the lift without having enabled safety mechanical devices, and turned disconnector to 0.
•It is forbidden to leave the lift unattended without having positioned it at the min. height or in mechanical safety position. Then section power
supply, and lock disconnector using a padlock.
•It is forbidden to remove or change lift protections or safety devices.
•It is forbidden to change lift or lift parts, any tampering with or change will immediately invalidate warranty, and will relieve manufacturer of
any direct or indirect liability for damages due to such tampering or changing operations.
•It is forbidden to use parts or accessories not supplied by the manufacturer.

16
3.1 SET-UP AND CLOTHING
Set up a space suitable for the machine, and the working environment, by carefully evaluating the following aspects:
•The position shall be safe, free from any hinder, and protected against atmospheric agents. From the control position, the operator shall be
able to see the whole system and the working area, and to immediately detect the presence of unauthorized persons and objects that could
originate any danger.
•The min. distance of the hazardous area from the walls of the premises where the vehicle lift is installed shall be at least 70 cm. Lighting
shall be good, but without blinding or intense lights, and there shall be no sources or processes that could develop gases or flammable
vapors.
•Avoid wearing unsuitable clothing. They could get entangled in lift moving parts. As disposed by the National prevailing rule, besides
wearing clothes suitable to the work site, the operator will have to compulsorily wear complementary protective accessories to prevent any
injury, such as: helmet, goggles, gloves, suitable shoes, etc.
3.2 ENVIRONMENT AND POLLUTION
•Lift shall not be used for vehicle washing, degreasing, sandblasting and grinding.
•Comply with the National prevailing standards relating to the use and disposal of the products used for lift cleaning and maintenance,
respecting the manufacturer’s recommendations.
•Traps and drainage ditches shall discharge fluids, where and as indicated by the National prevailing standards.
3.3LIFT SCRAPPING
As for products disposal upon lift scrapping, DO NOT disperse parts in the environment, but contact a company
specialized in waste storage. To avoid any environmental pollution risks, take the following precautions:
•The oil contained inside hydraulic control unit, relative circuit and cylinders shall be fully collected. (if available).
•Disassemble lift parts by dividing them into groups of the same material in order to proceed to their separate disposal.
•Exhausted hydraulic oil, rubber parts, and iron scraps are special waste. Dispose of or temporarily store them in compliance with the
National prevailing anti-pollution standards.
3.3 DANGER LEVELS
The removal or tampering with the safety devices involves a violation of the European Safety Standards.
•The use of the machine is allowed only in places without risk of explosion or fire;
•The use of original accessories is recommended. Our machines are designed to accept only the original accessories;
•Installation must be carried out by qualified personnel in full compliance with the instructions below;
Check that during the maneuvers there are no dangerous conditions: stop the machine immediately if any functional irregularities are found, and
contact the authorized dealer's assistance service
Pay special attention to the following danger sign when you find it in this manual, and follow the safety
recommendations. Danger signals have three levels:
DANGER: this signal warns that, if the described operations are not carried out correctly, they cause
severe injury, death or health long-term risks.
WARNING: this signal warns that, if the described operations are not carried out correctly, they may cause
severe injury, death or health long-term risks.
CAUTION: this signal warns that, if the described operations are not carried out correctly, they may cause
machine damage and/or personal injuries.
WARNING: carefully read the following rules; whoever does not put into practice the recommendations
described hereinafter may be subject to irreparable damages or cause them to people, animals or property.
The Company disclaims any and whatever liability arising from the failure to comply with the safety and
accident-prevention rules described hereinafter.The Company also disclaims any liability for damages
caused by lift improper use and/or due to changes made without the manufacturer’s authorization.
WARNING
The equipment is intended to be used by only one operator at a time.
WARNING
Electrical system interventions, even minor ones, require the intervention of professionally qualified
personnel (see specific legislation on the subject).

17
3.5 HAZARDOUS AREAS
Before using the lift, make sure that no unauthorized persons nor animals are present within the hazardous area delimited by the yellow stripe.
Personsor animals shall by no means stop or passwithin the hazardous area delimited by the yellow stripe, when using lift even forsmall
movements, and whenever the Emergency Switch/OFF isnotdepressed.
Each lift issupplied with the identification plates relating to the different versions.
3.6 IDENTIFICATION OF THE LIFT AND DESCRIPTION OF PICTOGRAMS
The safety signals described in this manual are applied ontothe lift (Fig. 6),and warn about unsafe and hazardous
situations. Decals shall be kept clean and, if detached or damaged, they shall be immediately changed. Carefully
read the meaning of the safety signals, and memorize it:
3.7 INTENDED USE
The vehicle lifts described in this manual are designed and manufactured for lifting vehicles for inspection,
maintenance and/or repair purposes only.
The vehicle lift should be used only for lifting vehicles within the load capacity limits given in the IDENTIFICATION
PLATE and in the paragraph 1.3 "LOAD DISTRIBUTION"
CAREFULLY READ THE INSTRUCTIONS GIVEN IN THIS MANUAL BEFORE USING THE LIFT

18
4 – TRANSPORT AND INSTALLATION
Since the lift is packed in a special wooden crate, it can only be handled using a pallet truck or fork-lift truck, fitting
the forks into the slots as shown in figure 2.
Packing dimensions
A
510 mm
B
842 mm
C
2870 mm
4.1 UNPACKING
After removing the packing materials, carefully inspect the various components of the equipment, checking for any
visibly damaged parts (control unit, lift frame). Don’t leave the packing materials to the place children can get
access to.In case of damage do not use the equipment (the lift) and call in a qualified technician (your local dealer).
WARNING
The box containing the accessories is packed inside the crate: DO NOT THROW IT AWAY WITH THE
PACKAGING
The packing materials (plastic bags, expanded polystyrene, nails, screws, wood blocks etc.) must never be left
within the reach of children as they constitute a potential hazard. Dispose of these materials in the designated
collection centers if they are polluting or non-biodegradable.
4.2INSTALLATION AREA
An area of at least 4330 x 4000 mm, with a ceiling height of at least 3404 mm, is required for installation of the lift.
From the operator position, the operator is able to monitor the entire lift and its surrounding area. He must ensure
that there are no unauthorized persons, or objects which may cause hazards, in this area.
Before installing the lift, check the specifications of the supporting surface available, or prepare a surface with the
minimum characteristics stated below

19
Dimensions 1000x1000 (figure 3).
Depth 600 mm.
Concrete class 32mpa.
Reinforcement Fe B 44 K.
Concrete class 32mpa.
Reinforcement Fe B 44 K.
The lift must be fixed to this surface using heavy-duty anchor fixtures as described in the “Anchor Bolt Installation
Procedure” section of the manual.
The said surface must be capable of supporting at least 25 Kg/cm2 and have a strength rating of at least 32mpa.
The layer of concrete must be sufficient toensure effective installation of the anchor bolts, and have a good
structure to a depth of at least 200 mm.
If a surface of this kind is not available, two separate foundation plinths can be constructed. The minimum
characteristics required are:
The floor must be able to withstand a load equal to the sum of the weight of the lift itself and the maximum payload, bearing
in mind the lift support surface area and anchor fixtures used.
The installation procedure foresees the use of the accessory plugs kit (optional), for equivalent models refer to the table
below and / or to the technical sheets of the product used.
Type
Ø Foro
Min depth for
installation
Torque
[Nm]
Extraction force
[KN]
16
120 mm 60
17.2
4.3 INSTALLATION
After unpacking, handle the pillars with the aid of suitable slings.
Anchor bolt installation procedure:
1. Place the two pillars in the installation zone.
2. Straighten the pillars to the vertical position and then position them so that they are properly aligned with the
distance between them (fig. 3).
3. If necessary place shims underneath the bases of the pillars so that they are firmly sup-ported and the pillars
are perfectly vertical.
4. Use a drill bit ø16 to drill holes at least 100 mm deep, and clean the holes thoroughly.
5. 5.Fit the M16 Fischer FBN II16x50 or equivalent anchor bolts in the holes and then tighten with a torque wrench
set at 100 Nm: first place the thick washer provided with the fixing kit between the anchor bolt washer and the
pillar base plate.
After a few cycles with full load, check that the anchor bolts are still firmly tightened. This check must be repeated
every 3 months.
HST3-M12x105 30/10

20
WARNING
The manufacturer declines liability for any damages resulting from failure to follow the above instructions,
which may invalidate the warranty.
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