Dupont IntegraTec P Series User manual

Water Solutions
DuPont™ IntegraTec™ P Series
MB 55 Vertical Modules
Assembly Instructions
Version 3
October 2022
NOTICE: The information provided in this literature is given in good faith for informational purposes only. DuPont assumes no
obligation or liability for the information presented herein. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED
Powered by

Index
Page 2 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
Table of Contents
1Legal Notice ................................................................................................................................................................. 4
1.1 Product ............................................................................................................................................................................................................... 4
1.2 Change Policy.................................................................................................................................................................................................. 4
2About these Instructions ..............................................................................................................................................5
2.1 Objective of these Instructions.................................................................................................................................................................5
2.2 Target Groups.................................................................................................................................................................................................. 6
2.2.1 Qualified Persons ........................................................................................................................................................................ 6
2.2.2 Skilled Persons with a Supervisory Capacity................................................................................................................... 6
2.2.3 Involvement of Other Persons .............................................................................................................................................. 6
2.2.4 Involvement of Multiple Persons......................................................................................................................................... 6
2.3 Symbols in this Manual................................................................................................................................................................................ 7
2.3.1 Instructions...................................................................................................................................................................................... 7
2.3.2 Symbols ............................................................................................................................................................................................ 7
2.4 Storage and Transfer to Another Party................................................................................................................................................. 7
3Safety ............................................................................................................................................................................8
3.1 Follow the Instructions! .............................................................................................................................................................................. 8
3.2 Intended Use.................................................................................................................................................................................................... 8
3.2.1 Residual Risks.................................................................................................................................................................................9
3.2.2 Conversions and Modifications..............................................................................................................................................9
3.2.3 Repairs...............................................................................................................................................................................................9
3.3 Standards and Laws.....................................................................................................................................................................................10
3.4 Obligations of the System Integrator...................................................................................................................................................10
3.5 Obligations of the Operator......................................................................................................................................................................10
3.6 General Information on Safety and Warning Instructions...........................................................................................................11
3.6.1 Categories and Structure .........................................................................................................................................................11
3.6.2 Warning Symbols ....................................................................................................................................................................... 12
3.6.3 Signs Giving Instructions......................................................................................................................................................... 13
3.6.4 Safety Instructions .....................................................................................................................................................................14
3.6.5 Position of Warnings................................................................................................................................................................. 16
4Device Description ...................................................................................................................................................... 17
4.1 Components.................................................................................................................................................................................................... 17
4.1.1 Overview Graphic....................................................................................................................................................................... 17
4.1.2 Parts List for P Series PES-UF Modules MB 55 Vertical............................................................................................. 17
4.2 Functional Description................................................................................................................................................................................18
4.3 Technical Data................................................................................................................................................................................................18
5Loading, Transport and Storage.................................................................................................................................. 19
5.1 General Instructions..................................................................................................................................................................................... 19
5.2 Warnings.......................................................................................................................................................................................................... 20
5.3 Loading............................................................................................................................................................................................................. 22
5.4 Transport.......................................................................................................................................................................................................... 23
5.4.1 Transport Conditions................................................................................................................................................................ 23
5.4.2 Checking the Freight................................................................................................................................................................ 23
5.5 Storage.............................................................................................................................................................................................................. 23
5.5.1 Suitability of the Location...................................................................................................................................................... 23

Index
Page 3 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
5.5.2 Stackability................................................................................................................................................................................... 23
5.5.3 Checking the Available Space ............................................................................................................................................. 23
6Installation / Assembly ..............................................................................................................................................24
6.1 Warnings.......................................................................................................................................................................................................... 24
6.2 General Specifications ............................................................................................................................................................................... 26
6.2.1 Calculation of Personnel Requirements ......................................................................................................................... 26
6.2.2 Tools and Consumables...........................................................................................................................................................27
6.2.3 Preparation of gaskets and O-rings....................................................................................................................................27
6.3 Preparing for Assembly............................................................................................................................................................................. 28
6.3.1 Checking the Available Space ............................................................................................................................................. 28
6.3.2 Protecting the Work Area...................................................................................................................................................... 29
6.4 Checking the Delivery................................................................................................................................................................................ 30
6.4.1 Moving the Packages to the Work Area .........................................................................................................................30
6.4.2 Checking for Damage .............................................................................................................................................................. 30
6.4.3 Checking the Delivery for Completeness........................................................................................................................ 31
6.4.4 Unpacking the Parts.................................................................................................................................................................. 31
6.5 Installation of PES-UF Modules MB 55 Vertical in Conventional Racks .............................................................................. 32
6.5.1 Mounting PES-UF Modules MB 55 Vertical with a Crane ........................................................................................ 36
7Service and Maintenance ............................................................................................................................................ 37
7.1 Warnings...........................................................................................................................................................................................................37
7.2 Checks during Operation.......................................................................................................................................................................... 39
7.2.1 Eliminating Leaks ...................................................................................................................................................................... 39
7.2.2 Exchanging Parts....................................................................................................................................................................... 39
7.3 Returning Modules...................................................................................................................................................................................... 39
8Disassembly and Disposal.......................................................................................................................................... 40
8.1 Warnings..........................................................................................................................................................................................................40
8.2 Disassembly.....................................................................................................................................................................................................41
8.3 Disposal ............................................................................................................................................................................................................. 41
9Customer Service ........................................................................................................................................................42
9.1 Service Hotline.............................................................................................................................................................................................. 42
9.2 Ordering Spare Parts .................................................................................................................................................................................. 42
10 Technical Documentation ...........................................................................................................................................43
10.1 Other Applicable Documents ................................................................................................................................................................. 43

Legal Notice
Page 4 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
1Legal Notice
1.1 Product
This manual applies to DuPont™ IntegraTec™ pressurized UF In-Out MB 55 Vertical Modules for Open Platforms, parts
and components for installation, assembly and disassembly
Duplication and archiving in any form whatsoever – including of excerpts – is only permitted with the written consent of
the manufacturer.
All brand and company names in these assembly instructions are registered trademarks of the corresponding companies.
1.2 Change Policy
The manufacturer reserves the right to change this assembly manual or any part thereof at any time in the interest of
continuous product improvement.
The company/party responsible for the assembly of the system described in this manual should obtain the current
DuPont™ IntegraTec™ pressurized UF In-Out MB 55 Vertical Modules Assembly Manual:
•Download at: https://www.dupont.com/brands/integratec-ultrafiltration.html
•By e-mail to [e-mail]
•By telephone under [phone]
IntegraTec
™

About these Instructions
Page 5 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
2About these Instructions
NOTE
READ THE INSTRUCTIONS!
Read these instructions completely before assembling and disassembling
the equipment. The information contained herein will help you perform
the work properly.
It is important to follow the safety instructions to prevent injury and
property damage.
Keep these instructions in a readily accessible place close to the PES-UF
Modules MB 55 Vertical. If you transfer PES-UF Modules MB 55 Vertical to
third parties, be sure to include all of these instructions.
2.1 Objective of these Instructions
•The instructions enable you to install and disassemble PES-UF Modules MB 55 Vertical perfectly, safely and
quickly.
•The instructions also contain important information about maintenance of the PES-UF Modules MB 55 Vertical.
•The order in which these instructions are presented is designed for optimal learning, enabling you to work
your way into the subject matter step by step.
Warranty Policy
NOTE
ADHERENCE TO ALL INSTRUCTIONS!
Full and proper compliance with the Assembly Instructions is a
prerequisite for making a claim under the warranty.
Any translations of this document into languages other than English
provided to you by DuPont are not official translations and are intended
solely as a convenience for non-English reading recipients. The only
DuPont-approved and valid version of this document is the most current
English version provided by DuPont at the time of sale.
In the event of making a warranty claim, the customer agrees to
automatically provide DuPont™ with a complete set of documentation.
Please contact DuPont™ if you wish to deviate from any of the guidelines
or specifications provided in this document and request written approval
in advance. Otherwise you risk invalidating any warranty claims that you
may make in the future.
The aim of this manual is to help our customers to enjoy the full benefits of our products. If you should notice any
mistake or have other suggestions for improvements, please send an email to
[e-mail]

About these Instructions
Page 6 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
2.2 Target Groups
2.2.1 Qualified Persons
These instructions are intended for skilled persons with the following qualifications:
•Technical education
The skilled person must have technical education as a mechanic or mechatronics technician, for example.
•Several years of experience with the installation of industrial systems
The skilled person must also have several years of experience with the installation of industrial systems.
•Good language skills
The skilled person must know the language of these instructions well enough to be able to apply the contents
of these instructions and to impart these to other persons under his/her supervision.
2.2.2 Skilled Persons with a Supervisory Capacity
Skilled persons that meet all requirements in section 2.2.1 are considered to be "skilled persons with a supervisory
capacity".
2.2.3 Involvement of Other Persons
Other persons may only participate in the assembly or disassembly if continuously supervised and instructed by the
skilled persons with a supervisory capacity.
2.2.4 Involvement of Multiple Persons
Some tasks need to be performed by two or more persons for worker protection and safety reasons.
In these cases, the number of persons required is specified in the first step of the procedure.

About these Instructions
Page 7 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
2.3 Symbols in this Manual
2.3.1 Instructions
Activities are described as numbered steps that are presented in a table.
The headings of the activity descriptions are primarily intended for personnel with extensive experience in the
application of these instructions. They make it possible for the personnel to assemble or disassemble the equipment
primarily by reading these headings and observing the graphics.
Notwithstanding this, the detailed description is always binding.
Always read the entire description of a step before beginning with the work it describes.
2.3.2 Symbols
The following symbols are used in this manual:
SYMBOL
DESCRIPTION (EXAMPLES)
IMPORTANT NOTE!
Failure to follow the instructions in this note may lead to problems with
the product.
INFORMATION!
Following this information will make it easier to assemble the PES-UF
Modules MB 55 Vertical.
CROSS REFERENCE!
Detailed information on this topic can be found in other documentation.
2.4 Storage and Transfer to Another Party
Keep these instructions in a readily accessible place close to the PES-UF Modules MB 55 Vertical. If you transfer the PES-
UF Modules MB 55 Vertical to third parties, be sure to include all of these instructions.

Safety
Page 8 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3Safety
3.1 Follow the Instructions!
The PES-UF Modules MB 55 Vertical can only be installed or disassembled safely if you first read the instructions,
understand these and follow them when assembling and disassembling the equipment.
The manufacturer has designed and built the product according to the latest engineering knowledge, thereby ensuring
the best possible safety and preventing injury, property damage and/or environmental damage.
A certain residual risk remains, which can only be avoided by following the correct procedures. The correct procedures
and all points that need to be followed are described in these instructions.
3.2 Intended Use
These instructions describe the requirements and procedures for:
•Installation/assembly of the PES-UF Modules MB 55 Vertical
•Disassembly of the PES-UF Modules MB 55 Vertical
The completely installed PES-UF Modules MB 55 Vertical are intended only for the commercial ultrafiltration of water.
The intended installation and disassembly includes adherence to all specifications in these instructions.
Any other method of installation or disassembly is considered to be unintended use. DuPont™ cannot be held liable for
damage that results from unintended use.

Safety
Page 9 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3.2.1 Residual Risks
Despite the inherently safe design the following residual risks remain:
•Danger of crushing from falling raised loads
•Danger of crushing by industrial trucks and other equipment at the construction site
•Danger of injury from faulty and incomplete assembly
•Danger of falling when using ladders, scaffolding and other climbing aids
•Danger of crushing and shearing from work in the danger zone
•Cutting and impact injuries from sharp corners and edges
•Danger of tripping and impact from pallets, packages and assembled parts at the construction site
•Danger of injury due to physical strain
•Danger of injury due to constricted space
•Danger of injury due to inadequate room height
•Danger of injury and system damage due to exceeding the maximum permissible floor load
•Danger of injury to bystanders, machines and devices in the work area
•Danger of injury during operation due to the installation and use of damaged parts
NOTE
In these instructions, these residual risks are indicated by appropriate
safety and warning instructions.
3.2.2 Conversions and Modifications
Conversion or modification is only permissible with the written approval from the manufacturer.
3.2.3 Repairs
Repairs may only be performed by qualified personnel following consultation with the manufacturer.

Safety
Page 10 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3.3 Standards and Laws
•The PES-UF Modules MB 55 Vertical of DuPont™ are subject to the EC pressure equipment directive
2014/68/EU, Article 4, Sector 3.
•The locally applicable normative and/or statutory requirements for the installation and disassembly of the
PES-UF Modules MB 55 Vertical must be complied with.
•For tools, equipment, machines and facilities that are not included in the delivery, the conditions and
instructions of the respective manufacturer apply.
3.4 Obligations of the System Integrator
•Ensure that every skilled person with a supervisory capacity (= target group) has a printed copy of these
instructions available for the entire duration of the installation and disassembly.
•The current instructions can be downloaded here
https://www.dupont.com/brands/integratec-ultrafiltration.html
•On request, we can send you the desired number of printed instructions free of charge.
•You can reach DuPont™ under [e-mail] or by telephone [phone].
•Make the necessary personal protective equipment available to all people involved for the duration of the
work.
•In case of deficiencies or loss, immediately replace the personal protective equipment.
3.5 Obligations of the Operator
•Ensure that all persons working on the PES-UF Modules MB 55 Vertical use the personal protective equipment
(safety shoes and helmet) made available to them for the duration of the work.
•Ensure that you are immediately informed in case of deficiencies or loss of personal protective equipment.
Provide a replacement immediately and do not allow work to be performed without complete personal
protective equipment.
•Ensure that all persons working on the PES-UF Modules MB 55 Vertical have read the assembly instructions
and follow the safety instructions and procedures described herein.
WARNING
CONSIDERABLE DANGER OF INJURY!
If you begin work without having read the information on the respective
procedural step (including any potential warning instructions), this may
lead to accidents.
•Ensure that the operating personnel has the necessary qualification
and is sufficiently trained.
•Read the description of a procedural
step completely and do not begin
implementing the step before having done so.

Safety
Page 11 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3.6 General Information on Safety and Warning Instructions
3.6.1 Categories and Structure
Depending on the severity of the impending or potential danger, the following types of safety and warning instructions
are differentiated:
DANGER
DANGER TO LIFE!
Personal injury due to an imminently hazardous situation. If this situation
is not avoided, it will lead to serious injury or death.
•Actions to avert danger
WARNING
CONSIDERABLE DANGER OF INJURY!
Personal injury due to a potentially hazardous situation. If this situation is
not avoided, it may lead to serious injury or death.
•Actions to avert danger
CAUTION
DANGER OF INJURY!
Personal injury due to a potentially hazardous situation. If this situation is
not avoided, it may lead to minor or moderate injury.
•Actions to avert danger
NOTE
CAUTION, PROPERTY DAMAGE!
Property damage due to an improper procedure.
•Actions to avert danger

Safety
Page 12 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3.6.2 Warning Symbols
The following warning symbols are used in this manual:
WARNING
SYMBOL
DESCRIPTION
GENERAL DANGER SIGN
If the necessary safety instructions are not followed, this may lead to
death, serious injury and serious property damage.
SUSPENDED LOADS
If the necessary safety instructions are not followed, this may lead to
death, serious injury and property damage due to falling loads.
HEAVY WEIGHTS
If the necessary safety instructions are not followed, this may lead to
serious back injury due to lifting of heavy loads.
DANGER OF CRUSHING (BODY)
If the necessary safety instructions are not followed, this may lead to
death or serious injury due to pinching/crushing of the body.
DANGER OF CRUSHING (BODY)
If the necessary safety instructions are not followed, this may lead to
death or serious injury due to pinching/crushing of the body.
DANGER OF CRUSHING AND SHEARING (HAND)
If the necessary safety instructions are not followed, this may lead to
serious injury and property damage due to crushing and shearing of the
hands and other parts of the body.
DANGER OF FALLING
If the necessary safety instructions are not followed, this may lead to
death or serious injury from falling.
DANGER OF SLIPPING
If the necessary safety instructions are not followed, this may lead to
serious injury from slipping.
DANGER OF TRIPPING
If the necessary safety instructions are not followed, this may lead to
serious injury from tripping.
DANGER OF CUTTING
If the necessary safety instructions are not followed, this may lead to
serious injury from cutting on sharp edges.

Safety
Page 13 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3.6.3 Signs Giving Instructions
The following signs giving instructions are used in this manual for the required personal protective equipment (PPE):
SIGNS GIVING
INSTRUCTIONS
DESCRIPTION
WORKING WITH A HELMET
Failure to wear a helmet may result in head injuries.
•Wear a helmet!
WORKING WITH SAFETY SHOES
Failure to wear safety shoes may result in foot injuries.
•Wear safety shoes!
WORKING WITH SAFETY GLOVES
Failure to wear safety gloves may result in hand injuries.
•Wear safety gloves!
WORKING WITH EYE PROTECTION
Failure to wear safety goggles may result in eye injuries.
•Wear safety goggles!
WORKING WITH A SAFETY HARNESS
Failure to wear a safety harness may result in injuries due to a fall.
•When working at great heights, wear a safety harness

Safety
Page 14 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
3.6.4 Safety Instructions
The following safety instructions are used in this manual:
DANGER
DANGER TO LIFE!
Danger of crushing from falling raised loads.
•Never stand under raised loads!
•Keep a sufficient distance when transporting and
lifting loads!
•Wear a safety helmet!
•Wear safety shoes!
DANGER
DANGER TO LIFE!
Danger of crushing by industrial trucks and other
equipment at the construction site.
•Keep a sufficient distance when transporting and
lifting loads!
•Wear a safety helmet!
•Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of injury from faulty and incomplete assembly.
•Do not take the modules of the PES-UF Modules MB
55 Vertical in operation before they have been fully
assembled!
•Wear a safety helmet!
•Wear safety shoes!
•Wear safety goggles!

Safety
Page 15 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of falling when using ladders, scaffolding and
other climbing aids.
•
Only use flawless and approved ladders, scaffoldings
and other climbing aids!
•Use a secured safety cage or safety harness when
you are being raised by a fork lift truck!
•Wear a safety helmet!
•Use a safety harness if necessary!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of crushing and shearing from work in the
danger zone.
•Note the specified number of persons required!
•Wear safety gloves!
•Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Cutting and impact injuries from sharp corners and
edges.
•Wear safety gloves!
•Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of tripping and impact from pallets, packages
and assembled parts at the construction site.
•Wear a safety helmet!
•Wear safety shoes!

Safety
Page 16 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
CAUTION
DANGER OF INJURY!
Danger of injury due to physical strain.
•Determine the weight of the module in use!
•Always note the locally applicable maximum permissible load for
personnel!
•Note the specified number of persons required!
CAUTION
DANGER OF INJURY!
Danger of injury due to constricted space.
•Provide for sufficient space!
CAUTION
DANGER OF INJURY!
Danger of injury to bystanders, machines and devices in the work area.
•Protect the work area against unauthorized access and against
machines and devices that are not involved!
CAUTION
DANGER OF INJURY!
Danger of injury during operation due to the installation and use of
damaged parts.
•Only use undamaged parts or parts approved by DuPont™!
3.6.5 Position of Warnings
•General warnings on activities are found at the beginning of each main section.
•Special warnings on the individual steps are located with the corresponding step.

Device Description
Page 17 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
4Device Description
4.1 Components
4.1.1 Overview Graphic
Components of the P Series PES-UF Modules MB 55 Vertical
4.1.2 Parts List for P Series PES-UF Modules MB 55 Vertical
Part
Quantity
Single part
A
1
Feed
port (bottom)
B
2
Central connector
C
3
Composite
coupling set (2.5”)
D
1
Filtrate
/ Backwash port
E
1
Feed
port (top)
F
1
1
End cap
(top) with open filtrate port
F2
1
End cap
(bottom), closed
G
2
Composite coupling set (8”)
H
1
P Series
PES-UF Modules MB 55 Vertical

Device Description
Page 18 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
4.2 Functional Description
Part Description
Feed port (bottom) Connector for bottom feed inlet and BW waste outlet
Central connector Internal connection for filtrate and BW (only top connection is functional)
Composite
coupling set (2.5“) Coupling to connect the module to collecting pipes for filtrate outlet and backwash inlet.
Filtrate/BW port Connector for filtrate and BW inlet
Feed port (top) Connector for top feed inlet and BW waste outlet
PES-UF Modules
MB 55 Vertical A module consists of a large quantity of Multibore™ membranes installed in a cylindrical shell
End cap Connection cap for the module
Composite coupling
set (8”) Coupling to connect the module to collecting pipes for feed inlet and backwash outlet
4.3 Technical Data
The PES-UF Modules MB 55 Vertical and corresponding Connecting Kit are designed to enable one-to-one replacements
of existing vertical UF systems with Multibore™membranes.
For detailed information, see
•DuPont™ IntegraTec™ MB 55 PES-UF In-Out Module for Open Platform Product Data Sheet
(Form No. 45-D04373-en)

Loading, Transport and Storage
Page 19 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
5Loading, Transport and Storage
5.1 General Instructions
Warranty Claim for Transport Damage and Improper Storage
•Modules and components that are irreparably destroyed due to improper loading, transport or storage shall
not be covered by DuPont™ IntegraTec™ warranty provisions. Therefore, it is important to always follow the
loading, transport and storage instructions provided in these Assembly Instructions.
•Modules that are still contained within their original, sealed packaging may be stored for 12 months from the
date they are shipped from the factory. Storing the modules for longer than 12 months shall render the
warranty void unless otherwise agreed by DuPont™ in writing.
NOTE
CAUTION, PROPERTY DAMAGE!
Property damage caused by mechanical impact.
•Ensure that the modules are not jarred.
NOTE
CAUTION, PROPERTY DAMAGE!
Property damage caused by impermissible exposure to weather
conditions.
•Adhere to the storage and transport temperatures in a range from
-20°C to 40°C.
•Ensure that the equipment is transported and stored in an enclosed
area to keep the components from getting wet and to protect them
against excessive heat.
•Store all parts and modules under dry, moderately ventilated
conditions.

Loading, Transport and Storage
Page 20 of 44 Form No. 45-D02229-en, Rev. 3
October 2022
5.2 Warnings
DANGER
DANGER TO LIFE!
Danger of crushing from falling raised loads.
•Never stand under raised loads!
•Keep a sufficient distance when transporting and
lifting loads!
•Wear a safety helmet!
•Wear safety shoes!
DANGER
DANGER TO LIFE!
Danger of crushing by industrial trucks and other
equipment at the construction site.
•Keep a sufficient distance when transporting and
lifting loads!
•Wear a safety helmet!
•Wear safety shoes!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of falling when using ladders, scaffolding and
other climbing aids.
•Only use flawless and approved ladders,
scaffoldings
and other climbing aids!
•Use a secured safety cage or safety harness when
you are being raised by a fork lift truck!
•Wear a safety helmet!
•Use a safety harness if necessary!
WARNING
CONSIDERABLE DANGER OF INJURY!
Danger of crushing and shearing from work in the
danger zone.
•Note the specified number of persons required!
•Wear safety gloves!
•Wear safety shoes!