Dupont IntegraTec Ultrafiltration T-Rack Manifold II P... User manual

Water Solutions
DuPont™ IntegraTec™ P Series
Ultrafiltration T-Rack™ Manifold II
Assembly Instructions
Version 5
October 2022
NOTICE: The information provided in this literature is given in good faith for informational purposes only. DuPont assumes no
obligation or liability for the information presented herein. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED
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Index
Page 2 of 67 Form No. 45-D02232-en, Rev 5
October 2022
Table of Contents
1Legal Notice ................................................................................................................................................................. 4
1.1 Product ............................................................................................................................................................................................................... 4
1.2 Change Policy.................................................................................................................................................................................................. 4
2About these Instructions ..............................................................................................................................................5
2.1 Objective of these Instructions.................................................................................................................................................................5
2.2 Target Groups.................................................................................................................................................................................................. 6
2.2.1 Qualified Personnel.................................................................................................................................................................... 6
2.2.2 Skilled Persons with a Supervisory Capacity................................................................................................................... 6
2.2.3 Involvement of Other Persons .............................................................................................................................................. 6
2.2.4 Involvement of Multiple Persons......................................................................................................................................... 6
2.3 Symbols in this Manual ............................................................................................................................................................................... 6
2.3.1 Instructions..................................................................................................................................................................................... 6
2.3.2 Symbols ............................................................................................................................................................................................ 7
2.4 Storage and Transfer to Another Party................................................................................................................................................. 7
3Safety ............................................................................................................................................................................8
3.1 Follow the Instructions! .............................................................................................................................................................................. 8
3.2 Intended Use.................................................................................................................................................................................................... 8
3.2.1 Residual Risks.................................................................................................................................................................................9
3.2.2 Conversions and Modifications..............................................................................................................................................9
3.2.3 Repairs...............................................................................................................................................................................................9
3.3 Standards and Laws.....................................................................................................................................................................................10
3.4 Obligations of the System Integrator...................................................................................................................................................10
3.5 Obligations of the Operator......................................................................................................................................................................10
3.6 General Information on Safety and Warning Instructions...........................................................................................................11
3.6.1 Categories and Structure .........................................................................................................................................................11
3.6.2 Warning Symbols ....................................................................................................................................................................... 12
3.6.3 Signs Giving Instructions......................................................................................................................................................... 13
3.6.4 Safety Instructions ..................................................................................................................................................................... 13
3.6.5 Position of Warnings.................................................................................................................................................................16
4Device Description ...................................................................................................................................................... 17
4.1 T-Rack™ Manifold II GRP – Single-sided connection ....................................................................................................................18
4.1.1 Components..................................................................................................................................................................................18
4.1.2 Parts List ......................................................................................................................................................................................... 19
4.1.3 Functional Description............................................................................................................................................................ 20
4.2 T-Rack™ Manifold II GRP – Double-sided connection .................................................................................................................. 21
4.2.1 Components.................................................................................................................................................................................. 21
4.2.2 Parts List ........................................................................................................................................................................................ 22
4.2.3 Functional Description............................................................................................................................................................ 23
4.3 T-Rack™ Manifold II PE – U-Shape ....................................................................................................................................................... 24
4.3.1 Components................................................................................................................................................................................. 24
4.3.2 Parts List ........................................................................................................................................................................................ 25
4.3.3 Functional Description............................................................................................................................................................ 26
4.4 Technical Data................................................................................................................................................................................................27
5Loading, Transport and Storage..................................................................................................................................28
5.1 General Instructions.................................................................................................................................................................................... 28
5.2 Warnings.......................................................................................................................................................................................................... 28
5.3 Loading............................................................................................................................................................................................................. 30
5.4 Transport........................................................................................................................................................................................................... 31
5.4.1 Transport Conditions................................................................................................................................................................. 31
5.4.2 Checking the Freight................................................................................................................................................................. 31

Index
Page 3 of 67 Form No. 45-D02232-en, Rev 5
October 2022
5.5 Storage............................................................................................................................................................................................................... 31
5.5.1 Suitability of the Location....................................................................................................................................................... 31
5.5.2 Stackability.................................................................................................................................................................................... 31
5.5.3 Checking the Available Space .............................................................................................................................................. 31
6Installation / Assembly ..............................................................................................................................................32
6.1 Warnings.......................................................................................................................................................................................................... 32
6.2 General Specifications ............................................................................................................................................................................... 34
6.2.1 Hazards........................................................................................................................................................................................... 34
6.2.2 Intended Usage........................................................................................................................................................................... 34
6.2.3 Unauthorized Usage................................................................................................................................................................. 34
6.2.4 Obligations to Provide Training........................................................................................................................................... 34
6.2.5 Inspection Duty........................................................................................................................................................................... 34
6.2.6 Staff Training ............................................................................................................................................................................... 35
6.2.7 Special Owner Duties............................................................................................................................................................... 35
6.2.8 Troubleshooting......................................................................................................................................................................... 35
6.2.9 Structural Changes of the Plant .......................................................................................................................................... 35
6.2.10 Hazards when Maintaining and Repairing the Plant.................................................................................................. 35
6.2.11 Lubricating Parts........................................................................................................................................................................ 36
6.2.12 Required Tools.............................................................................................................................................................................37
6.3 Preparing for Assembly..............................................................................................................................................................................37
6.3.1 Protecting the Work Area.......................................................................................................................................................37
6.4 Checking the Delivery................................................................................................................................................................................ 38
6.4.1 Moving the Packages to the Work Area ......................................................................................................................... 38
6.4.2 Checking for Damage .............................................................................................................................................................. 38
6.4.3 Checking the Delivery for Completeness....................................................................................................................... 39
6.4.4 Unpacking the Parts................................................................................................................................................................. 39
6.5 Assembly of the T-Rack™ Manifold II .................................................................................................................................................40
6.5.1 T-Rack™ Manifold II GRP – Single-sided connection ................................................................................................40
6.5.2 T-Rack™ Manifold II GRP – Double-sided connection ...............................................................................................41
6.5.3 T-Rack™ Manifold II PE – U-Shape connection............................................................................................................49
6.6 T-Rack™ assembly ........................................................................................................................................................................................57
6.7 Verification of Coating................................................................................................................................................................................57
7Service and Maintenance ............................................................................................................................................58
7.1 Warnings.......................................................................................................................................................................................................... 58
7.2 Checks during operation...........................................................................................................................................................................60
7.2.1 Eliminating Leaks ......................................................................................................................................................................60
7.2.2 Exchanging Parts.......................................................................................................................................................................60
7.3 Return of Manifold Components ...........................................................................................................................................................61
8Disassembly and Disposal...........................................................................................................................................62
8.1 Warnings.......................................................................................................................................................................................................... 62
8.2 Disassembly....................................................................................................................................................................................................64
8.3 Disposal ............................................................................................................................................................................................................ 64
9Customer Service ........................................................................................................................................................65
9.1 Service Hotline.............................................................................................................................................................................................. 65
9.2 Ordering Spare Parts.................................................................................................................................................................................. 65
10 Technical Documentation .......................................................................................................................................... 66
10.1 Other Applicable Documents ................................................................................................................................................................. 66

Legal Notice
Page 4 of 67 Form No. 45-D02232-en, Rev 5
October 2022
1Legal Notice
1.1 Product
DuPont™ IntegraTec™ Series P Pressure-UF In-Out T-Rack™ Manifold, parts and components for installation, assembly and
disassembly
Duplication and archiving in any form whatsoever – including of excerpts – is only permitted with the written consent of
the manufacturer.
All brand and company names in these Assembly Instructions are registered trademarks of the corresponding
companies.
1.2 Change Policy
The manufacturer reserves the right to change these instructions or any part thereof at any time in the interest of
continuous product improvement.
The company/party responsible for the assembly of the system described in this manual should obtain the current
DuPont™ IntegraTec™ Assembly Instructions for T-Rack™ Manifold:
•Download at: https://www.dupont.com/brands/integratec-ultrafiltration.html
•By e-mail to [e-mail]
•By telephone under [phone]
Integra
Tec
™

About these Instructions
Page 5 of 67 Form No. 45-D02232-en, Rev 5
October 2022
2About these Instructions
NOTE
READ THE INSTRUCTIONS!
Read these instructions completely before assembling and disassembling
the equipment. The information contained herein will help you perform
the work properly.
It is important to follow the safety instructions to prevent injury and
property damage.
Keep these instructions in a readily accessible place close to the T-Rack™
Manifold. Include these instructions if you pass the
T-Rack™ Manifold on to a third-party.
2.1 Objective of these Instructions
•These instructions will enable you to properly, safely and quickly assemble and disassemble a
T-Rack™ Manifold.
•These instructions contain additional important information on maintaining the T-Rack™ Manifold.
•The order in which these instructions are presented is designed for optimal learning, enabling you to work
your way into the subject matter step by step.
Warranty Policy
NOTE
ADHERENCE TO ALL INSTRUCTIONS!
Full and proper compliance with the Assembly Instructions is a
prerequisite for making a claim under the warranty.
The only language version of these Assembly Instructions for the
T-Rack™ Manifold that has legal validity is the English version.
In the event of making a warranty claim, the operator agrees to
automatically provide DuPont™ with a complete set of documentation.
Please contact DuPont™ if you wish to deviate from any of the guidelines
or specifications provided in this document and request written approval
in advance. Otherwise you risk invalidating any warranty claims that you
may make in the future.
The aim of this manual is to help our customers to enjoy the full benefits of our products. If you should notice any
mistake or have other suggestions for improvements, please write to us on
[e-mail]

About these Instructions
Page 6 of 67 Form No. 45-D02232-en, Rev 5
October 2022
2.2 Target Groups
2.2.1 Qualified Personnel
These instructions are intended for skilled persons with the following qualifications:
•Technical education
The skilled person must have technical education as a mechanic or mechatronics technician, for example.
•Several years of experience with the installation of industrial systems
The skilled person must also have several years of experience with the installation of industrial systems.
•Good language skills
The skilled person must know the language of these instructions well enough to be able to apply the contents
of these instructions and to impart these to other persons under their supervision.
2.2.2 Skilled Persons with a Supervisory Capacity
Skilled persons that meet all requirements in section 2.2.1 are considered to be "skilled persons with a supervisory
capacity".
2.2.3 Involvement of Other Persons
Other persons may only participate in the assembly or disassembly if continuously supervised and instructed by the skilled
persons with a supervisory capacity.
2.2.4 Involvement of Multiple Persons
Some tasks need to be performed by two or more persons for worker protection and safety reasons.
In these cases, the number of persons required is specified in the first step of the procedure.
2.3 Symbols in this Manual
2.3.1 Instructions
Activities are described as numbered steps that are presented in a table.
The headings of the activity descriptions are primarily intended for personnel with extensive experience in the
application of these instructions. They make it possible for this personnel to assemble or disassemble the equipment
primarily by reading these headings and observing the graphics.
Notwithstanding this, the detailed description is always binding.
Always read the entire description of a step before beginning with the work it describes.

About these Instructions
Page 7 of 67 Form No. 45-D02232-en, Rev 5
October 2022
2.3.2 Symbols
The following symbols are used in this manual:
SYMBOL DESCRIPTION (EXAMPLES)
IMPORTANT NOTE!
Failure to follow the instructions in this note may lead to problems with
the product.
INFORMATION!
Following this information will make it easier to assemble the
T-Rack™ Manifold.
CROSS REFERENCE!
Detailed information on this topic can be found in other documentation.
2.4 Storage and Transfer to Another Party
Keep these instructions in a readily accessible place close to the T-Rack™ Manifold Include these instructions if you pass
the T-Rack™ Manifold on to a third-party.

Safety
Page 8 of 67 Form No. 45-D02232-en, Rev 5
October 2022
3Safety
3.1 Follow the Instructions!
The T-Rack™ Manifold can only be installed or disassembled safely if you first read the instructions, understand these and
follow them when assembling and disassembling the equipment.
The manufacturer has designed and built the product according to the latest engineering knowledge, thereby ensuring
the best possible safety and preventing injury, property damage and/or environmental damage.
A certain residual risk remains, which can only be avoided by following the correct procedures. The correct procedures
and all points that need to be followed are described in these instructions.
3.2 Intended Use
These instructions describe the requirements and procedures for:
•Installation/assembly of a T-Rack™ Manifold
•Disassembly of a T-Rack™ Manifold
The installed T-Rack™ Manifold is only intended for the commercial ultrafiltration of water.
The intended installation and disassembly includes adherence to all specifications in these instructions.
Any other method of installation or disassembly is considered to be unintended use. DuPont™ cannot be held liable for
damage that results from unintended use.

Safety
Page 9 of 67 Form No. 45-D02232-en, Rev 5
October 2022
3.2.1 Residual Risks
Despite the inherently safe design the following residual risks remain:
•Danger of crushing from falling raised loads
•Danger of crushing by industrial trucks and other equipment at the construction site
•Danger of injury from faulty and incomplete assembly
•Danger of falling when using ladders, scaffolding and other climbing aids
•Danger of crushing and shearing from work in the danger zone
•Cutting and impact injuries from sharp corners and edges
•Danger of tripping and impact from pallets, packages and assembled parts at the construction site
•Danger of injury due to physical strain
•Danger of injury due to constricted space
•Danger of injury due to inadequate room height
•Danger of injury and system damage due to exceeding the maximum permissible floor load
•Danger of injury to bystanders, machines and devices in the work area
•Danger of injury during operation due to the installation and use of damaged parts
NOTE
In these instructions, these residual risks are indicated by appropriate
safety and warning instructions.
3.2.2 Conversions and Modifications
Conversion or modification is only permissible with the written approval from the manufacturer.
3.2.3 Repairs
Repairs may only be performed by qualified personnel following consultation with the manufacturer.

Safety
Page 10 of 67 Form No. 45-D02232-en, Rev 5
October 2022
3.3 Standards and Laws
•The T-Rack™ Manifold of DuPont™ is subject to the EU Pressure Equipment Directive 2014/68/EU, Article 4,
Sector 3.
•The locally applicable normative and/or statutory requirements for the installation and disassembly of the T-
Rack™ Manifold must be complied with.
•For tools, equipment, machines and facilities that are not included in the delivery, the conditions and
instructions of the respective manufacturer apply.
3.4 Obligations of the System Integrator
•Ensure that every skilled person with a supervisory capacity (= target group) has a printed copy of these
instructions available for the entire duration of the installation and disassembly.
•The current instructions can be downloaded here:
https://www.dupont.com/brands/integratec-ultrafiltration.html
•On request, we can send you the desired number of printed instructions free of charge.
•You can reach DuPont™ under [e-mail] or by telephone [phone].
•Make the necessary personal protective equipment available to all people involved for the duration of the
work.
•In case of deficiencies or loss, immediately replace the personal protective equipment.
3.5 Obligations of the Operator
•Ensure that all persons working on the T-Rack™ Manifold use the personal protective equipment (safety shoes
and helmet) made available to them for the duration of the work.
•Ensure that you are immediately informed in case of deficiencies or loss of personal protective equipment.
Provide a replacement immediately, and do not allow work to be performed without complete personal
protective equipment.
•Ensure that all persons working on the T-Rack™ Manifold have read the Assembly Instructions and follow the
safety instructions and procedures described herein.
WARNING
CONSIDERABLE DANGER OF INJURY!
If you begin work without having read the information on the respective
procedural step (including any potential warning instructions), this may
lead to accidents.
•Ensure that the operating personnel has the necessary qualification
and is sufficiently trained.
•Read the description of a procedural step completely and do not
begin implementing the step before having done so.