Dura-Max Irvine Arbor User manual

Check Box for these Contents
Description Pcs.
1Post 4
2Roof Rails 2
3Side Rails 4
4Side Pickets 6
4.1 Side Pickets 4
5Rafters 5
6Post Pyramid Caps 8
7 Rafter Sharp Caps 10
8Side Picket Caps 10
9Screws Pan Head 93mm 18
10 Screws Pan Head 55mm 8
11 Snap Cap w/ Washer 26
12 Vinyl Glue 1
13 Metal Ground Anchor 4
13
Irvine Arbor
Footing with Concrete
Insert the 2 x 3½¨ metal ground anchors into the bottom of the arbor post and secure with screws through the
predrilled holes. (Figure 4.1)
STEP 4: Arbor Footing Installation
If you have a problem or question
Please call 1 800 483 4674
(Mon-Fri • 8:AM to 4:PM PST)
or visit www.duramaxBP.com
DuraMax Building Products, A Division of US Polymers Inc. • 1057 S. Vail Ave. Montebello, CA 90640 • DuraMax © 2009
Tools Required for Assembly
• Cordless Drill • Tape Measure
• Rubber Mallet • Level
• Stool or Ladder • Screw Driver
Move the arbor to its final location (2 people will be needed). Set the Arbor and mark the positions of the posts, then move the arbor aside
and lay it carefully on it’s side. Dig four holes approximately 6" wide x
18" deep. (Figure 4.2b)
Now move the arbor back into position. Support the arbor plumb and level over the holes using blocks of wood, bricks, or stones under the
bottom rail of the side panel. (Figure 4.2b)
Fill the holes with wet cement within 3” of your grade (2 bags of Pre- Mix Concrete-Sold Seperately). The vinyl post bottoms should insert
themselves approximately 1" into the concrete. (Figure 4.2b)
Thank You For Your Purchase
Arbor Assembly Instructions
Please Read Through Before Starting Assembly
General Information
• When assembling components, place on a non-abrasive surface to avoid scratching.
• While assembling the components do not use excessive force otherwise the components can be damaged.
Figure 4.1
Metal Ground Anchor
6x18”deep hole
Pre-Mix Concrete
Blocks of wood,bricks, or stones
Figure 4.2b
Front View Side View

Push Side Panel Post untill the spacing appears even between the inside of Post & the first Rafter with remaining
Rafters. (Figure 3.2)
Final adjustment to allow for a 40.5” opening between Posts
(minor variation is allowed).
Fasten Roof Rail to the Post by installing Screws & Snap Cap Washer (as given in BOM) provided into 2-pre drilled
holes per Post. (Figure 3.3)
Press fit the End Caps as shown in Figure 3.4.
STEP 4: Arbor Footing Instructions
STEP 1: Assemble the Cover

Slide the Rafters through the holes in the Roof Rails in the
sequence as shown below. (Figure 1.1)

Ensure proper orientation of both the Rafter & the Roof Rails
as shown in Figure 1.2 (A & B).

To prevent the Rafters from shifting position install two screws
with snap cap and washer to both ends of Rafters as shown in
Figure 1.2 above.
STEP 2: Assemble the Side Panels
Layout the Bottom Side Rail horizontally & insert the Five Side Pickets in the pockets as shown in Figure 2.1.
Insert the Top Side Rail over the ends of vertical Side Pickets.
Ensure a proper fit as shown in Figure 2.3.
Layout one Post horizontally & insert the Side panel into Post as shown in Figure 2.4. All the pre-drilled holes should be
aligned.
Install one screw with snap cap and washer per hole.
Repeat the same procedure for the other Side Panel.
STEP 3: Connect the Top Half
to the Side Panels
Insert the assembled Roof Rails through the pockets at the top of the Posts as shown. You will need a helper. (Figure 3.1)
Footing into the Ground
Arbor must be well secured to prevent tipping over from wind or other
loads. Four 2 x 3½" metal ground anchors have been provided for
securing the arbor either into the ground or a concrete footing. In
some cases it maybe acceptable to secure the arbor to an existing
structure such as a fence post. If installing your arbor on concrete
or a deck, visit your hardware store for the appropriate galvanized
bracketing hardware.
Insert the (2 x 3½¨) 4 metal ground anchors into the bottom of the arbor post and secure with screws through the
predrilled holes. (Figure 4.1)
Move the arbor to its final location (2 people will be needed). Set the Arbor and mark the positions of the posts,
then move the arbor aside and lay it carefully on it’s side.
Dig four holes approximately 6 x 18" deep. Move the arbor back into position and level it both vertically and
horizontally. The bottom of the vinyl posts should insert
themselves approximately 4" below the ground level.
(Figure 4.2)
Fill the holes with the excavated soil to cover the ground anchors. (Figure 4.2)
Figure 1.1
Figure 4.1
Metal Ground Anchor
Figure 4.2
6x18”deep hole
Soil
Figure 1.2
Figure 2.1
Figure 2.2
Figure 2.3
Figure 2.4
Figure 2.5
Figure 3.1
Figure 3.2
Figure 3.3
Figure 3.4