DURAPULSE 20DRT1W3S User manual

L1 L2
L2
L3
EMI Input
Filter
L3
3-phase Input Power
L1
GS3-4030 shown
EMI Input Filter Specifications
GS AC Drive
115V / 230V
GS AC Drive
460V / 575V
AC Servo
Drive EMI Filter Price Input Power
Dimen
-sions
GS2-1xxx
–
SVA-2040
(1-ph) *
20DRT1W3S $70.00 1-phase, 20A Figure 1
GS3-21P0 (1-ph)
GS3-22P0 (1-ph)
GS3-23P0 (1-ph) 32DRT1W3C $105.00 1-phase, 32A Figure 2
GS3-21P0 –10TDT1W4C $82.00 3-phase, 10A Figure 5
GS3-22P0
GS3-23P0 – 26TDT1W4C $110.00 3-phase, 26A Figure 6
– GS3-4020 –50TDS4W4C $189.00 3-phase, 50A Figure 7
– GS3-4025
– GS3-4030
–100TDS84C $350.00 3-phase, 100A Figure 8
GS3-2020 GS3-4040
– GS3-4050
GS3-2025 GS3-4060
–150TDS84C $369.00 3-phase, 150A Figure 9GS3-2030 –
GS3-2040
GS3-2050 – – 180TDS84C $379.00 3-phase, 180A Figure 10
– GS3-45P0 – RF037B43BA $124.00 3-phase, 11.2A Figure 12
–GS3-4010 –RF110B43CA $152.00 3-phase, 25A Figure 13
GS3-4015
–GS3-4075 –200TDDS84C $953.00 3-phase, 200A Figure 13
GS3-4100
* EMI lters 10TDT1W4C and 26TDT1W4C mount underneath DURApulse drives, but do NOT mount underneath GS2
drives. They also do NOT mount underneath SureServo AC Servo drives.
Overview
The CE Declaration of Conformity for
the DuRApulse GS3 AC drives was
completed in conjunction with the EMI
lters listed. Use the following table to
specify the corresponding EMI lter for
each AC drive model.
CE compliance requires the use of
EMI lters for DuRApulse GS3 AC
drives. GS1 AC drives have internal EMI
ltering, and do not require separate
lters.
GS2 & GS3 DURApulse Accessories – EMI Fil-
ters
www.automationdirect.com AC Drives tGSX-150
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

POWER-IN
20DRT1W3S
Figure 1 [ units = mm ]
Dimensions
101 AWG 12 BLUE
101 AWG 12 BLACK
101 AWG 12 G/Y
POWER-IN
POWER-IN
C50.0 2.0
+
_
E
D
B
G
A
F
H
250.0 10.0
+
_
25.0 1.0
+
_
306.0 2.0
+
_
122.0 1.0
+
_
153.0 2.0
+
_
284.0 1.0
+
_
o8.0(4x)
284.0 1.0
+
_
R4.5
M5X0.8(4x)
10.0
R3.0
32DRT1W3C
Figure 2 [ units = mm ]
GS2 & GS3 DURApulse Accessories – EMI Fil-
ters
www.automationdirect.com AC Drives tGSX-151
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

POWER-IN
POWER-IN
C50.0 2.0
+
_
E
D
B
G
A
H
300.0 10.0
+
_
25.0 1.0
+
_
306.0 2.0
+
_
122.0 1.0
+
_
153.0 2.0
+
_
284.0 1.0
+
_
o8.0(4x)
284.0 1.0
+
_
R4.5
M5X0.8(4x)
10.0
R3.0
1015 AWG16 BLUE
1015 AWG16 BLACK
1015 AWG16 BROWN
1015 AWG16 Y/G
R/L1
S/L2
T/L3
17TDT1W44
Figure 3 [ units = mm ]
26TDT1W4B4
26TDT1W4B4
Figure 4 [ units = mm ]
GS2 & GS3 DURApulse Accessories –
EMI Filters
www.automationdirect.com AC Drives tGSX-152
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

237.0 ± 2.0 (9.33 ± 0.0787)
10.0 (.39) R2.5
R4.0
200 ± 10 (7.9 ± .39)
1015 AWG18
BLUE
BLACK
BROWN
G/Y
215.0 ± 1.0 (8.46 ± 0.0393)
40.0±2.0 (1.57±0.0787)
125.0±2.0(4.92±0.0787)
100.0±1.0 (3.93±0.0393)
215.0 ± 1.0 (8.46 ± .0393)
20.0±1.0(0.787±0.0393)
Units:
mm(inches)
Dia. 8.0 4x (.315)
10TDT1W4C
Figure 5 [ units = mm (in) ]
306.0 ±2.0 (12.05± 0.0787)
R3.0
284.0±1.0 (11.8 ±0.0393)
284.0±1.0(11.8 ±.0393)
Dia. 8.0(4X) (.315)
25.0±1.0(.984±.0393)
50.0±2.0(1.97±0.787)
153.0±2.0 (6.02±0.0787)
122.0±1.0 (4.8±0.0393)
250.0±10.0 (9.84±0.393)
R4.5
1015 AWG 14
Blue
Black
Brown
G/Y
26TDT1W4C
Figure 6 [ units = mm (in) ]
Dia. 7.0(2x) 30.0
40.0
90.0±2(3.54±.0787)
60.0±1(2.36±.0393)
320.0±2.0(12.59±.0787)
340.0±.0393(13.38±.0393)
363.0max(14.29)
Dia. 7.0x10.0(2X)
M4x0.7
300.±10(11.81±39.3)
M6x1.0(4x)
20.0 20.020.0 50.0
150.0±2.0(5.90±.0787
1015 AWG10
50TDS4W4C
Figure 7 [ units = mm (in) ]
GS2 & GS3 DURApulse Accessories –
EMI Filters
www.automationdirect.com AC Drives tGSX-153
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

430.0 (16.93) max
368.0 (14.49) ref.
122.0 (4.8) max
75.0(2.95)
M8x1.25(6x)
60.0(2.36)
390.0 (15.35)
370.0±2.0 (14.57±0.0787)
350.0 (13.86) max
60.0(2.36)
Dia.7.5x12.5(4x)
202.0 (7.95) max
150.0±1.0 (5.90±0.0393)
100TDS84C
Figure 8 [ units = mm (in) ]
480.0 (18.90) max.
418.0 (16.46) ref.
122.0 (4.8) max.
75.0(2.95)
440.0 (17.32)
420.0±2.0 (16.54±0.0787)
402.0 (15.83) max
M8x1.25(6x)
60.0(2.36)
60.0(2.36)
202.0 (7.95) max
150.0±1.0 (5.90±0.0393)
Dia.7.5x12.5(4x)
150TDS84C
Figure 9 [ units = mm (in) ]
Dia.7.5x12.5(4x)
480.0 (18.90) max.
418.0 (16.46) ref.
122.0(4.8)max.
75.0(2.95)
440.0 (17.32)
420.0±2.0 (16.54±0.0787)
402.0 (15.83) max
202.0 (7.95) max
150.0±1.0 (5.90±0.0393)
M8x1.25(6x)
60.0(2.36)
60.0(2.36)
180TDS84C
Figure 10 [ units = mm (in) ]
GS2 & GS3 DURApulse Accessories –
EMI Filters
www.automationdirect.com AC Drives tGSX-154
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

120.0
(4.72)
50.0
(1.97)
239.4
(9.4)
24.0
(0.94)
16.0
(0.63)
FilterMounting screw
M5x0.8(#10-24)
torque: 1.56~1.96N·m
(14~17Ib·in)
DriveMountingscrew
M5x0.8x15-20mm
torque: 1.56~1.96N·m
(14~17Ib·in)
5.5
(0.22)
28.0
(1.1)
226.0
(8.9)
226.4
(8.9)
90.0
(3.54)
RF022B43AA
Figure 11 [ units = mm (in) ]
302
110
150
315
5.5
30
60
302
15 30
RF037B43BA
Figure 12 [ units = mm (in) ]
60
33
200
120
398382
2620
382
7.0
RF110B43CA
Figure 13 [ units = mm (in) ]
1080.0 (45.52) ref
975.0 (38.38) ref
950.0 (37.40)
900.0 (35.43) ref
6.5x8.0(4x)
Dia.6.0(4x)
Dia.15.0(12x)
142.0 (5.59) max
242.0 (9.53) max
70.0(2.76)
70.0(2.76) 70.0(2.76)
M8x1.2(2x)
200TDDS84C
Figure 14 [ units = mm (in) ]
GS2 & GS3 DURApulse Accessories –
EMI Filters
www.automationdirect.com AC Drives tGSX-155
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

GS4 DURApulse Accessories – EMI Filters
Selection
Selection (GS4)
EMI Filters Selection for GS4 AC Drives
Model* Description EMI Filter ** Max Power
kW [max/ph]
Max Torque
kg·cm [lb·in]
SCCR Rating
(kA)
GS4-21P0 230V 1ph/3ph 1.0 hp
KMF325A 20.8 [6] 17.7 [2] 5
GS4-22P0 230V 1ph/3ph 2.0 hp
GS4-23P0 230V 1ph/3ph 3.0 hp
GS4-25P0 230V 1ph/3ph 5.0 hp
GS4-27P5 230V 1ph/3ph 7.5 hp
KMF370A 58.1 [16.8] 44.2 [5] 5
GS4-2010 230V 1ph/3ph 10hp
GS4-2015 230V 1ph/3ph 15hp
GS4-4025 460V 3ph 25hp
GS4-4030 460V 3ph 30hp
GS4-4040 460V 3ph 40hp
GS4-2020 230V 3ph 20hp
KMF3100A 83 [24] 44.2 [5] 10 GS4-2025 230V 3ph 25hp
GS4-2030 230V 3ph 30hp
GS4-41P0 460V 3ph 1.0 hp
KMF318A 14.9 [4.3] 17.7 [2] 5
GS4-42P0 460V 3ph 2.0 hp
GS4-43P0 460V 3ph 3.0 hp
GS4-45P0 460V 3ph 5.0 hp
GS4-47P5 460V 3ph 7.5 hp
GS4-4010 460V 3ph 10hp
KMF350A 41.5 [12] 44.2 [5] 10 GS4-4015 460V 3ph 15hp
GS4-4020 460V 3ph 20hp
GS4-4050 460V 3ph 50hp MIF375 62.3 [18] 53.1 [6} 10
GS4-2040 230V 3ph 40hp
MIF3150 124.6 [36] 177 [20] 10
GS4-2050 230V 3ph 50hp
GS4-4060 460V 3ph 60hp
GS4-4075 460V 3ph 75hp
GS4-4100 460V 3ph 100hp
GS4-2060 230V 3ph 60hp
MIF3400B 332.2 [96] 265.5 [30] 30
GS4-2075 230V 3ph 75hp
GS4-2100 230V 3ph 100hp
GS4-4125 460V 3ph 125hp
GS4-4150 460V 3ph 150hp
GS4-4175 460V 3ph 175hp
GS4-4200 460V 3ph 200hp
GS4-4250 460V 3ph 250hp MIF3800 &
Qty. 3 TOR254 664.3 [192] 265.5 [30] 30
GS4-4300 460V 3ph 300hp
* EMI lter selections for GS4-2xxx models are the same whether that particular model is supplied 1-Phase or 3-Phase 230VAC.
** Part numbers are Roxburgh EMI Filters available from AutomationDirect at the web link embedded with each part number listed above.
The optional EMI Filters listed here are available for use with the GS4 drive. Selection of these accessories is application-
specic and may improve drive performance. Additional information regarding lter installation and operation is available
in the AutomationDirect white paper, "Applied EMI/RFI Techniques," downloadable from AutomationDirect.com.
www.automationdirect.com AC Drives tGSX-156
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

GS4 DURApulse Accessories – EMI Filters
Dimensions ( Units = mm [in] )
See our website: www.AutomationDirect.com for complete engineering drawings.
217.0
[8.54]
6.0
[0.24]
5.6
[0.22]
42.0
[1.65]
229.0
[9.02]
1.2
[0.05]
201.0
[7.91]
4X Ø6.0
[Ø0.24]
115.5
[4.55]
55.2
[2.17]
KMF318A KMF325A
7.8
[0.31] 2x Ø7.0 [0.28] 2x Ø7.0x10.0[0.28x0.39]
93.5 [3.68]
190.0 [7.48]
79.0 [3.11]
1.2 [0.05]
263.0 [10.35]
298.0 [11.73]
312.0 [12.28]
7.0 [0.28]
KMF350A KMF370A KMF3100A
www.automationdirect.com AC Drives tGSX-157
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

GS4 DURApulse Accessories – EMI Filters
Dimensions ( Units = mm [in] )
See our website: www.AutomationDirect.com for complete engineering drawings.
229.0 [9.01]
618.0 [24.32] 4x Ø11.0[0.43]
160.0 [6.30]
20.0 [0.79] 34.5 [1.36]
578.0 [22.75]
4x Ø7.0[0.28]
68.2 [2.68]
18.2 [0.72]
20.0 [0.79] 578.0 [22.75]
35.0 [1.38]
MIF3150
MIF3400B
MIF3800
www.automationdirect.com AC Drives tGSX-158
For the latest prices, please check AutomationDirect.com.
1-800-633-0405

Motor
L1 L3 L2
T1 T3T2
From power supply
AC Drive
Disconnect switch
Motor grounding
terminal
1
1
2
2
3
3
4
4
6
6
8
8
7
7
Drive
Accessories
(not all accessor
ies are applicable for every driv
e model)
5
5
6
6
❶Power Supply
Please follow the specic power supply requirements as detailed in the specic drive
manual.
❷Fuses
Input fuses protect the AC drive from excessive input current due to line surges, short
circuits, and ground faults. They are recommended for all installations and may be
required for UL-listed installations.
❸Contactor (Optional)
Do not use a contactor or disconnect switch for run/stop control of the AC drive and
motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit
switching device while the AC drive is in run mode should be done only in emergency
situations.
❹Input Line Reactor (Optional)
See the Line Reactors section at www.automationdirect.com for more information.
Input line reactors protect the AC drive from transient overvoltage conditions, typically
caused by utility capacitor switching. The input line reactor also reduces the harmonics
associated with AC drives. Input line reactors are recommended for all installations.
❺ EMI lter (Optional)
See the EMI Filters section at www.automationdirect.com for more information.
Input EMI lters reduce electromagnetic interference or noise on the input side of the
AC drive. They are required for CE compliance and recommended for installations
prone to or sensitive to electromagnetic interference.
❻ RF lter (Optional)
RF lters reduce the radio frequency interference or noise on the input or output side of
the inverter.
❼Braking Unit and/or Braking Resistor (Optional)
Dynamic braking allows the AC drive to produce additional braking (stopping) torque.
AC drives can typically produce between 15% & 20% braking torque without the
addition of any external components. The addition of optional braking may be required
for applications that require rapid deceleration or high inertia loads.
❽Output Load Reactor or Voltage Time (dV/dT)
Filter (Optional)
Output line reactors protect the motor insulation against AC drive short circuits and
IGBT reective wave damage, and also “smooth” the motor current waveform, allowing
the motor to run cooler. They are recommended for operating “noninverter-duty”
motors and when the length of wiring between the AC drive and motor is less than
100 feet.
Voltage Time lters provide enhanced protection for motors with distances up to
1,000 feet.
Voltage Time lters provide even more protection against wave reection and reduce
common mode noise. They are recommended when the length of wiring between the
AC drive and motor is from 100 feet up to 1,000 feet.
See www.automationdirect.com for specic product offerings.
AC Drives Optional Accessories – Overview
www.automationdirect.com AC Drives tGSX-115
For the latest prices, please check AutomationDirect.com.
1-800-633-0405