DV8 FBBR-04 User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
NEED HELP?
PRODUCT
INSTALLATION MANUAL
NON WINCH FRONT BUMPER COMP SERIES
2021+ BRONCO
FBBR-04
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- Snips or Scissors
- Ratchet
- 13mm, 15mm, 16mm Socket
- 13mm Wrench
- #5 Allen Head
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required, you can
easily install it by yourself however,
additional help will be useful
- 3 Hours
Time to install this should only
take about 3 hours
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

INSTALLATION MANUAL
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STEP 1
REMOVAL OF FACTORY STEEL BUMPER
STEP 2
Begin by removing the front plastic
d-ring guards. Using a screwdriver or
push pin remover, remove the (2) pins
on the bottom and (2) near the top of
the d-ring mount.
Using a 15mm socket, loosen the (3)
bolts on each side.
Note: When you do this, the bumper can
become free from the vehicle and can fall.
Ensure you have another person holding
it, or the bumper secure to prevent falling
and injury.
Pull the top half away from the Bronco
and set to the side. Repeat for the
other side.

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STEP 3
Once all bolts are loose, remove the
plug for the fog lights and front sensors
if equipped. This is located at the back
end of the grill on the driver side.
STEP 4
Once unplugged, remove all (6)
bumper bolts and d-rings mounts.
Set bumper face down off to the side.

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STEP 5
STEP 7
Remove the rubber/plastic shroud
under the grill by pulling the tabs
on the shroud away (up/down) from
vehicle while pulling the shroud from
the vehicle.
Reach behind each bumper mount on
the frame rail and remove the factory
nut plate.
STEP 6
If you do not have adaptive cruise
control, remove the plastic cover by
pushing the clip on the top down
while pulling away from Bronco, and
set off to the side.
Note: If you have adaptive cruise control,
you will need to relocate the module using
our ABBR-01 to retain the functionality
(Adaptive Cruise Control Relocation
Bracket).

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STEP 8
If equipped with sensors, remove
the main bumper brackets from
the backside of the bumper using
a 13mm socket, remove the (4) hex
head bolts.
STEP 9
Next, using a T40 torx bit, remove the
(6) bolts securing the mount in place.
Once removed, gently separate mount
from bumper, and set off to the side.

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STEP 10
STEP 12
To remove the wire harness, using a at
head screwdriver or pin puller, remove
all the retaining clips securing the
harness to the bumper.
Lastly, gently squeeze the same two
tabs on the sensor bezel and push the
backside of the sensor to remove the
bezel. Continue the same steps on the
remaining sensors.
STEP 11
To remove the sensors, spread the two
tabs on the sensor bezel and gently
pull up on the sensor. Make sure that
the rubber ring around the sensor
head remains on the sensor.

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STEP 1
STEP 3
Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.
On the pod lights, line the bracket up
with the existing holes on both sides
of the light. Drop a M6 nut in so that
the light assembly holds the nut in
place.
STEP 2
Install the provided clips on the DV8
bumper.
(6) M10x30
(6) M10 Flat Washers
(6) M10 Split Washers
(5) M8x40
(4) M8x25
(2) M8x14
(11) M8 Flat Washers
(11) Split Washers
(4) M8 Nuts
(4) M6 Nuts
(4) M6x14
Hardware Included:

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STEP 4
Rotate the light so gravity holds the
nut in place, and thread a M6x14 bolt
in from the bottom gently until it
catches the threads. Repeat on the
other side of the light. Rotate bracket
to the side of the light without wiring,
then loosely secure hardware. Repeat
steps for the other light.
STEP 5
Using a 13mm socket, install lights
on the bumper using the provided
M8x25 hardware. Center the lights
and then secure.

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STEP 6
STEP 7
Zip tie the wires to the zip tie tabs
and snip any excess. Repeat steps 5
and 6 for other side of the bumper.
Repeat steps 4,5, and 6 other side of
the bumper.
Loosely install the light bar brackets
to the bumper using a 13mm wrench
and provided M8x25 hardware.

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STEP 8
STEP 9
Secure the light bar to the mounting
brackets using #5 allen head and
provided M8x14 hardware. Center the
light and nish securing the brackets
using a 13mm wrench and a #5 allen
head.
Zip tie the wiring to the zip tie tabs
and snip off any excess.

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STEP 10
Feed the bumper wiring harness
through the bumper. Ensure
the connector for the wiring will
terminate on the drivers side.

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STEP 11
STEP 12
Install sensor bezels and sensors in
the manner indicated on the bezels
and in the orientation that it was
mounted on the factory bumper. Be
careful during install as they are
keyed for installation.
Zip tie the bumper wiring harness to
the zip tie tabs and snip any excess.

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STEP 13
STEP 15
Ensure the wiring connectors of the
lights are accessible from the bottom
of the bumper. Install the bumper on
the vehicle using a 16mm socket and
provided M10 hardware. Torque to 45
ft-lb.
NOTE: An extra pair of hands will make
this process easier. Ensure wiring is not
pinched anywhere during install.
Re-install bumper wiring harness
located in the fender on the drivers
side of the vehicle.
STEP 14
Make the connections for the lights.

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STEP 16
STEP 17
Install the skid plate with the spacer
plates using the provided M6x40
hardware and factory hardware. Use a
#5 allen head and a 15mm socket.
NOTE: An extra pair of hands will make
this process easier.
Double check tment and all
hardware is secure. Repeat steps for
other side.