DV8 RBBR-02 User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
855-680-9595
NEED HELP?
PRODUCT
INSTALLATION MANUAL
High Clearence Rear Bumper
2021+ Bronco
RBBR-02
TOOLS REQUIRED SKILL LEVEL TIME REQUIRED
- 10,13,18, 21mm Sockets
- #4 Allen Head
- Zip Ties
- Silicone (Optional)
- Electrical Tape
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Novice/Intermediate
- 1 to 2 People
Little skill level required.
- Approximately 2.5 Hours
Time to install this should
take about 2.5 hours
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

INSTALLATION MANUAL
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STEP 1
STEP 3
Unplug the factory bumper from the
Bronco. Locate the small plug just
to the rear of the rear wheel wells on
each side of the bumper.
Remove the lower four bumper bolts
using a 18mm socket.
Note: When you do this, the bumper can
become free from the vehicle and can fall.
Ensure you have another person holding
it, or the bumper secure to prevent falling
and injury.
STEP 2
Using a 13mm socket, unbolt the side
bumper supports on each side of the
bumper just outside of the frame
rails.

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STEP 4
Once bumper is removed, lay on soft
surface face down. Unclip the license
plate light by squeezing the plug and
pulling away from the bumper.
STEP 5
Remove the thirteen bolts holding the
three center brackets using a 13mm
socket.

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STEP 6
STEP 8
Using a push pin removal tool,
remove point where the wire harness
is connected to the bumper or
brackets.
To remove the outer sensors, spread
the tabs on the inner gray sensor
bezel to release the sensor, and once
removed, squeeze the same tab while
pulling the face of the bezel on the
outside to release the bezel from the
white cage.
STEP 7
Remove the two center sensors from
the sensor bezels by spreading the
two tabs on the bezels and pull the
sensor up.

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STEP 9
STEP 10
Lean the bumper forward, and while
pulling the face of the sensor bezel
from the outside of the bumper,
squeeze the two tabs on the bezel
near the bumper to remove the bezel.
Carefully, pull the wire harness away
to be used on your new DV8 bumper.
You are now done with the removal of
your Bronco bumper.

INSTALLATION MANUAL
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STEP 1
STEP 2
Begin by laying the bumper face down
on a soft surface to prevent damaging
the face. Feed the harness through
the opening in the bumpers so that
all sensors lay near their respective
openings. Secure harness to bumper
using zip ties on welded-in zip tie
tabs
Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.
(4) M14x35mm Bolts
(4) M14 Nuts
(4) M14 Split Nuts
(8) M14 Flat Washers
(4) M6x20mm Bolts
Hardware Included:
(4) M6 Lock Nuts
(8) M6 Flat Washers

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STEP 3
To install the sensor bezels into the
bumper, identify the location of the
bezel by reading the identier on the
bezel. For example, our image shows
“ROR” which stands for rear outer
right.
On the two center bezels, you will
need to trim down the tabs on the
side to allow for the thicker material
our bumper uses. Trim slightly and
test t until these tabs sit on the
backside of the bumper and the bezel
sit ush to the face of the bumper.
STEP 4

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Lean the bumper back and t the two
inner sensor bezels into place.
Note: Our bumpers are designed to accept
both factory metal bumper and plastic
bumper sensor bezels. All cutouts are cut
differently to ensure each bezel is placed
into the correct hole
STEP 5
STEP 6
Install the sensors by holding the face
of the bezel and clicking the sensor
into place.
Note: If the sensor will not click into place
easily, you may need to trim the tabs
more from step 4.

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STEP 7
The thickness of our bumpers will
not allow you to reuse the outer bezel
cages, so after you install the sensor
into the bezel, using a zip tie, tighten
around the sensor and bezel while
pushing zip tie up against bumper.
You can also utilize a small dab of
silicone between the backside of
the bezel and the front face of the
bumper.
Note: On the DV8 bumper, these should be
oriented down.

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STEP 8
We are installing two 3” ush mount
pods (not included).
Note: We are running two 3” Flush Mount
DV8 elite lights.
STEP 9
To wire up the license plate light
you will need to cut off the factory
connector and wire it to our new LED
light, or you can opt to wire in a new
plug for easy on and off connection.

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STEP 10
To install the license plate bracket,
using a #4 allen head, remove the
four screws holding on the driver side
mesh. Place the bracket into place
and reuse the hardware to secure
the bracket to the bumper. The mesh
can be removed or reused with the
bracket based on your preference.

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STEP 11
Using a 21mm socket and 21mm
wrench, use the M14 hardware to
loosely install the main bumper
bracket to the bumper.

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STEP 12
With assistance, lift the bumper to
the truck and reusing the factory
M12 bolts, install the lower four bolts
tightening to 70 ft lbs.
STEP 13
After the bumper is aligned with the
vehicle, tighten all six M14 bracket
bolts to the bumper to 70 ft lbs.

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STEP 15
Double check all hardware and
connections. Wire rear lights to your
preference.
STEP 14
Plug in connectors on both sides of
the bumper and check the function of
the license plate light and sensors.