Dwyer Instruments 660 User manual

DWYER INSTRUMENTS, INC. Phone: [phone] www.dwyer-inst.com
P.O. Box 373 • Michigan City, IN 46361-0373, U.S.A. Fax: [phone] e-mail: [e-mail]
The Model 660 Air Velocity Monitor is an inexpensive acces-
sory for laboratory fume hoods to indicate the approximate face
velocity of airflow with the primary purpose of warning when a low
flow condition occurs. Red, green and yellow LED’s correspond to
low, normal and high flow rates. When flow decreases from nor-
mal to low an audible alarm will also actuate requiring manual
acknowledgment to silence. Settings for alarms must be individu-
ally adjusted for each fume hood because of the unique conditions
within each one and its surrounding environment. This initial cali-
bration procedure requires use of a suitable anemometer such as
a Model 480 VaneometerTM, Model 471-1 Handheld Thermal
Anemometer or comparable device to measure flow rates through
the fume hood.
OPERATING PRINCIPLE
At the heart of the Model 660 AVM is a small constant tempera-
ture thermistor bead mounted in the center of the sensing tube.
As moving air changes the thermistor output, electronic circuitry
varies the current level to maintain temperature at a factory set
standard condition. By comparing the amount of current neces-
sary to maintain this standard versus normal current, velocity can
be accurately measured and indicated through the LED’s and the
audible alarm.
This unit is typically mounted on the face of one of the fume hood
sidewalls at a convenient viewing height. Flexible tubing is run to
a location, defined in Fig. B, on the interior sidewall of the fume
hood. In operation, the fume hood blower simultaneously draws
air through both the open sash area of the fume hood and the
opening in the 660 AVM. When sufficient change from the “nor-
mal” flow is detected, the lights change accordingly and if a low
flow condition occurs, the audible alarm also sounds.
CAUTION: Do Not Touch the glass enclosed thermistor bead
inside the flow tube. It is very fragile and permanent damage, not
covered by warranty, could result. See maintenance for cleaning
recommendations.
Model 660 Air Velocity Monitor
Specifications - Installation and Operating Instructions
Bulletin H-16
SPECIFICATIONS
Service: Air and non-combustible, non-corrosive gases.
High Setpoint Range: 0-275 FPM (0-1.397 m/s).
Low Setpoint Range: 0-150 FPM (0-.792 m/s).
Repeatability: ±7% of full span, 0-50 and 150-275 FPM;
±5% of full span, 50-150 FPM.
Compensated Temperature Range: 50 to 90°F (32.2°C).
Operating Temperature Range: 32 to 120°F (0 to 48.9°C).
Power Supply: 24 VAC, 3 watts maximum.
Response Time: 6-10 seconds.
Warm-Up Time: 3-5 minutes (no flow).
Audible Alarm: 75 dB between 3-10 feet.
Weight: 3 oz (85 g).
Mounting Hardware: (2) #6 x 1" sheet metal screws, (2) 6-32 x
7/8" machine screws.
INSTALLATION
Tubing, bulkhead fitting and connectors are included with this
device. This kit contains 3 ft of flexible tubing, one tube adapter
with locknut, one 90° elbow adapter and power supply. Assembly
drawing, fig. C, depicts installation using this kit.
1. Choose a clean, dry location with adequate rear space on the
fascia of fume hood side wall, adjacent to the outlet hole location.
See fig. D on reverse for full size mounting hole template. See Fig.
D on reverse for full size mounting hole template. See Fig. B for
outlet hole location.
2. Cut all openings and attach tubing between outlet hole and 660
AVM. As an alternative to flush panel mounting, a single gang
electrical box can be used to surface mount unit by cutting an
opening in the back large enough for tubing clearance. Make sure
tubing is not kinked.
3. Loosen screws on electrical terminal block behind HIGH LED
and insert power supply leads in side openings. Tighten screws,
plug in power supply to outlet. Connect wire leads to 24 VAC
power supply. On initial power application with no airflow, LED’s
will cycle from red-green-yellow-green-red with audible alarm on
red. Alarm can be silenced by pressing ACK. pad.
01-3/32
[27.76]
5/8
[15.88] 3-13/64
[81.36]
1-13/64
[30.56] 7/32
[5.56] 2-3/4
[69.85]
2-53/64
[71.83]
4-1/2
[114.30]
Fig. A
H-16:H-16 7/24/09 10:48 AM Page 1
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©Copyright 2009 Dwyer Instruments, Inc. Printed in U.S.A. 7/09 FR# 02-440751-00 Rev. 3
DWYER INSTRUMENTS, INC. Phone: [phone] www.dwyer-inst.com
P.O. Box 373 • Michigan City, IN 46361-0373, U.S.A. Fax: [phone] e-mail: [e-mail]
CALIBRATION
1. Determine the velocity at which the HIGH (yellow) and LOW (red)
LEDs should be actuated. The NORMAL (green) LED will be on
when air flow is between the other two limits.
2. Use a suitable instrument to measure air velocity such as a
Model 480 VaneometerTM or Model 471 Thermal Anemometer.
Take readings at 4-10 different locations within the open face area
to determine average velocity. This procedure will be performed
separately for high and low settings.
3. Allow 3-5 minutes warm-up time with no flow before adjusting
the 660 AVM.
4. HIGH setting. Vary blower speed or adjust sash position until
average velocity is at the upper limit required. Be sure air flow is
not obstructed. Turn HSP screw clockwise until LED’s change
from green to yellow.
5. LOW setting. Adjust flow until average velocity is at the lower
limit required. Turn LSP screw counter-clockwise until LED’s
change from green to red. Audible alarm will sound simultaneous-
ly. Press ACK. pad to silence.
6. Repeat adjustment of air velocity to HIGH and LOW flow rates
to confirm proper operation. Make further adjustments to 660
AVM settings if necessary.
7. To confirm proper operation of all alarms, press TEST pad.
MAINTENANCE
No routine maintenance is required for the 660 AVM. Use extreme
caution when cleaning the thermistor bead. The thin glass rod in
which it is housed is very fragile. Use only a soft camel hair brush
to gently remove accumulated dust. After cleaning or replacement
of fume hood filters or other fume hood service, it is recommend-
ed that you check AVM calibration following the procedure above.
The Model 660 Air Velocity Monitor is not field serviceable and
should be returned if repair is needed (field repair should not be
attempted and may void warranty). Be sure to include a brief
description of the problem plus any relevant application notes.
Contact customer service to receive a return goods authorization
number before shipping.
AIR VELOCITY
MONITOR
TUBING
SIDE WALL
SASH TRACK
SASH
OUTLET
HOLE
CENTER OF HOLE 4˝ (101)
BELOW BOTTOM OF
FULL OPEN SASH
4-10˝
(101 - 254)
600 AVM FUME HOOD WALL
(Ø1.315˝)
TUBING
LOCKNUT TUBE ADAPTER
OPTIONAL 90°C
ELBOW ADAPTER
3.275
[83.2]
.187
[4.76]
4.5 REF.
[114.3]
DRILL TO 5/64 (2) FOR
PANEL MOUNTING
USE #6 SHEET
METAL SCREWS
DRILL TO 5/32 (4) FOR
JUNCTION BOX
MOUNTING USE 6-32
MACHINE SCREWS
2.125 X 2.938 (54 X 74.5)
CUTOUT FOR PANEL
MOUNTING
2.75 REF.
[70]
Fig. B
Fig. C
Fig. D
H-16:H-16 7/24/09 10:48 AM Page 2
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