Dwyer Instruments DFMT Series User manual

Series DFMT Digital Paddlewheel Flowmeter
Specifications - Installation and Operating Instructions
Bulletin F-DFMT
DWYER I STRUME TS, I C. Phone: [phone] www.dwyer-inst.com
P.O. BOX 373 • MICHIGA CITY, I DIA A 46360, U.S.A. Fax: [phone] e-mail: [email protected]
SPECIFICATIO S
Service: Compatible clean liquids.
Range: See model chart.
Wetted Materials:
Sensor and Impeller: PVDF;
Shaft: Ceramic;
O-Rings: Fluoroelastomer.
Accuracy: ±1.5% FS.
Repeatability: ±0.5% FS.
Output:
Analog: 4 to 20 mA (750 Ω max. loop resistance);
Pulse: P square wave output; Frequency: 0 to 2 kHz (adjustable);
Pulse width: 0 to 1000 ms (adjustable).
Electrical Connections: Removable screw terminal.
Temperature Limits:
Process: -4 to 194°F (-20 to 90°C);
Ambient: -4 to 149°F(-20 to 65°C).
Pressure Limit: 145 psi (1.0 MPa).
Power Requirements: 12 to 24 VDC.
Power Consumption: 2 W.
Display: 2.38 x 1.25˝ (60.33 x 31.75 mm) LCD.
Totalizing Display Maximum: 9,999,999,999.
Process Connection: See model chart.
Enclosure Rating: IP65.
Enclosure Material: ABS plastic.
Weight: 1.10 lb (0.5 kg).
The Series DFMT Digital Paddlewheel Flow Transmitter provides
instantaneous, as well as totalizing flow monitoring, making it ideal for commercial
and industrial systems. The large backlit LCD display makes navigating through
the menu structure simple. The Series DFMT uses high accuracy paddlewheel
technology, offers a user selectable 4 to 20 mA or pulse output, and has a corrosion
resistant PVDF sensor giving it long life. Users can reset the totalizer at any time
and set a security password protecting the setting from unauthorized changes.
Installation Instructions
The accuracy of these flowmeters can be affected by disturbances such as pumps,
elbows, tees, and valves that are in the flow stream. To reduce the error caused by
these disturbances, pick a section of pipe that is at a distance from any pumps,
bends or valves. The recommended distance away from elbows and pumps is
shown in Figure 1.
Mounting Location
To reduce the possibility of causing damage to the Series DFMT, it is
recommended that the meter be mounted in a full flow pipe. Vertical mounting is
acceptable, provided the liquid is flowing up through the meter, or a sufficient back
pressure exists on the downward flow. On horizontal mountings, it is recommended
that the meter be mounted perpendicular to the pipe. For systems that may have
small air pockets at the top of the pipe, the meter can be mounted up to 45° off the
vertical normal.
3-7/8˝
[100]
3-7/8˝
[100]
3-5/8
[93]
B
2-3/4
[68]
A
15xI.D. 5xI.D. 20xI.D. 5xI.D.
90°elbow
2x90°elbow
division 2
plane
15xI.D. 5xI.D.
20xI.D. 5xI.D
pump/valve
40xI.D. 5xI.D.25xI.D. 5xI.D.
2x90°elbow
flange
reducing
A
6˝ 152 mm
6˝ 152 mm
6-1/4˝ 158 mm
6-1/4˝ 158 mm
6-5/8˝ 168 mm
7-1/4˝ 184 mm
B
4-3/4˝ 121 mm
5-1/8˝ 130 mm
5-5/8˝ 142 mm
5-1/2˝ 141 mm
6-7/8˝ 175 mm
6-7/8˝ 175 mm
Connection
3/8˝
1/2˝
3/4˝
1˝
1-1/2˝
2˝
Figure 1: Mounting Straight Pipe Runs Required
Model
DFMT-10A
DFMT-15A
DFMT-20A
DFMT-25A
DFMT-40A
DFMT-50A
Range GPM (m3/h)
0.5 to 8 (0.1 to 2)
0.9 to 18 (0.2 to 4.09)
1.3 to 26 (0.3 to 5.91)
2.2 to 50 (0.5 to 11.36)
6.6 to 105 (1.5 to 23.85)
8.8 to 180 (2 to 40.9)
Connection
3/8˝ PT
1/2˝ PT
3/4˝ PT
1˝ PT
1-1/2˝ PT
2˝ PT

ELECTRICAL CO ECTIO S
4 to 20 mA Output
The Series DFMT can provide a variable current output that is proportional to the
detected flow rate. This output can be used in a range of external interface devices,
and can be calibrated to suit a particular flow range. The maximum load resistance is
750 Ω, including the cables used to connect.
Pulse (Frequency) Output
The Series DFMT offers a frequency pulsed output that can be configured as a linear
flow proportional frequency output or a standard pulsed output via the unit software.
The maximum pulse output frequency is 5 kHz with a pulse amplitude of 24V and a
maximum load current of 0.2A. The pulse output frequency is adjustable from 100-
5000 Hz (please refer to “To Change The Maximum Frequency” under “Pulse Output
Setup”).
When utilizing the unit with a linear proportional frequency output, the liter/pulse
option must be set to 0.0 (please refer to “To Change the Pulse/Liters” under the
“Pulse Output Setup”) and the frequency output signal scaled to the desired range
within the units capability (please refer to “To Set Qmax” under the “System Setup
Menu” to scale frequency output signal).
When utilizing the unit as a standard pulsed output (please refer to “Pulse Output
Setup” under the “System Setup Menu”).
RS485 Communication Output (Optional)
The Series DFMT features optional RS485 Communication. This must be specified at
time of order and will not function otherwise. The RS data communication option will
remain visible in the unit’s software and on the terminal board but will not be
functional. Please contact factory for RS485 communication output capable units.
USI G THE SERIES DFMT
When first turned on, the Series DFMT will initialize, and then it will turn to the
measurement reading screen.
The top number is the instantaneous flow reading, followed by the total amount of
liquid passed. The bottom bar shows the percentage of flow in relation to the
maximum flow rate.
To access the menu, press the key on the keypad. avigate through the menu
using the and to select a sub menu, and the key to enter a sub menu. To
return to the measurement reading screen, or to return from a sub menu, press the
key.
Unit Adjustment
The Series DFMT can display flow units of L/s, L/min, L/h, m3/s, m3/min, m3/h, US
gal/s, US gal/min, and US gal/h. The totalization units can be displayed in L, m3, and
US gallons.
To change flow units:
To change totalization units:
Resolution
The Series DFMT has a selectable resolution of up to 3 decimal points for both the
flow and totalization units.
To change flow resolution:
To change totalization resolution:
Steps
1
2
3
4
5
Operation Instructions
From the menu, select
“Basic”.
Select “PV Units”.
Use and to change
the desired flow units.
Press to select units.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
Operation Instructions
From the menu, select
“Basic”.
Select “Total Units”.
Use and to change
the desired flow units.
Press to select units.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
Operation Instructions
From the menu, select
“Basic”.
Select “PV Decimal”.
Use and to change
the desired flow resolution.
Press to select
resolution.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
Operation Instructions
From the menu, select
“Basic”.
Select “Total Decimal”.
Use and to change
the desired totalization
resolution.
Press to select
resolution.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
PV Units
PV Decimal
Total Units
Total Decimal
PV Units
L/h
m3/h
PV Units
L/h
m3/h
Basic
System
Calibration
Test
PV Units
PV Decimal
Total Units
Total Decimal
Total Units
L
m3
Total Units
L
m3
E T ESC
Basic
System
Calibration
Test
PV Units
PV Decimal
Total Units
Total Decimal
PV Decimal
3
3
PV Decimal
3
2
E T ESC
Basic
System
Calibration
Test
PV Units
PV Decimal
Total Units
Total Decimal
Total Decimal
3
3
Total Decimal
3
2
E T ESC
1
2
3
4
5
6
7
8
9
10
11
Item
1
2
3
4
5
6
10
11
7
8
9
Label
4 to 20 mA+
4 to 20 mA-
0 to 2 kHz+
0 to 2 kHz-
RS DATA+
RS DATA-
12 to 24 V+
12 to 24 V-
Vo+
SI +
SI -
Function
4 to 20 Output
Frequency/
Pulse Output
RS485
Communication
Input Power
Terminals
Power to
Sensor (Blue)
Communication to
Sensor (Red)
Communication to
Sensor (Black)

Damping Factor
The Series DFMT has the capability to introduce a damping factor allowing the user
to delay the response time of the display and output. This function is used to
smooth out a reading of flows that has rapid spikes or dips in the flow rate.
To adjust the damping factor:
SYSTEM SETUP ME U
Password Protection
The Series DFMT has a system setup menu that is password protected. The
password must be entered each time a user accesses the system setup menu. The
unit is initially setup to have a password of 0200.
To change the password:
PERCE TAGE RA GE
The user can configure the percentage of flow display bar to show a specified range
within the products allowable range. The option “Qmax(m3/h)” in the system setup
menu allows the user to set a flow rate at which the bar will show 100%. The option
“Low Cutoff%” allows the user to set a flow rate at which the Series DFMT to display
zero, and set any outputs to zero.
To set Qmax:
To change low cutoff:
]
PULSE OUTPUT SETUP
The Series DFMT has a customizable pulse output option. The user can configure
this output’s maximum frequency, the number of liters per pulse, the pulse width,
and whether the pulse level is active low or active high.
To change the maximum frequency:
To change the liters/pulse:
Steps
1
2
3
4
5
6
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “ ew Password”.
Use , , and to
create the desired
password.
Press to select the
password.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Signal”.
Select “Qmax(m3/h)”
Use , and to
create the desired Qmax.
Press to select the
desired value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Signal”.
Select “Low Cutoff%”
Use , and to
input desired cutoff %.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Pulse Output”.
Select “Freq Max(Hz)”.
Use , and to
input desired frequency
upperlimit.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Pulse Output”.
Select “Liter/Pulse”.
Use , and to
input desired liters per pulse
ratio.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
Password
*2**
E T ESC
ew Password
Language
Signal
Pulse Output
ew Password
0200
0200
ew Password
0200
0300
Basic
System
Calibration
Test
Password
*2**
ew Password
Language
Signal
Pulse Output
Qmax (m3/h)
Low Cutoff%
Qmax (m3/h) 100.0
Max: 99999999
Min: 0.000100
120.0
Qmax (m3/h)
100.0
120.0
E T ESC
Basic
System
Calibration
Test
Password
*2**
ew Password
Language
Signal
Pulse Output
Qmax (m3/h)
Low Cutoff%
Low Cutoff%
1.0
Max: 9.9
Min: 0.0 1.0
Low Cutoff%
1.0
2.0
E T ESC
Basic
System
Calibration
Test
Password
*2**
ew Password
Language
Signal
Pulse Output
E T ESC
Freq Max(Hz)
4000.0
Max: 5000.0
Min: 100.0
Freq Max(Hz)
Liter/Pulse
PulseWidth(ms)
Pulse Level
5000.0
Freq Max(Hz)
4000.0
5000.0
Basic
System
Calibration
Test
Password
*2**
ew Password
Language
Signal
Pulse Output
Freq Max(Hz)
Liter/Pulse
PulseWidth(ms)
Pulse Level
Liter/Pulse
Max: _____
Min: 0.00055
0.01000
0.00000
E T ESC
Liter/Pulse
4000.0
5000.0
Steps
1
2
3
4
5
Operation Instructions
From the menu, select
“Basic”.
Select “Damping”.
Use , and to
change the desired flow
resolution.
Press to select
resolution.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
PV Decimal
Total Units
Total Decimal
Damping(s)
Damping(s)
02.0
02.0
Max: 99.9
Min: 0.1
Damping(s)
02.0
03.0
E T ESC

To change the pulse width:
PULSE LEVEL
The pulsed output on the Series DFMT can be programmed to be active high or
active low.
To change pulse level:
RS485 COMMU ICATIO S OUTPUT (OPTIO AL)
The Series DFMT also has a RS485 communications output capability. The user
can alter the protocol, baud rate, parity, stop bit, and the device address. The
RS485 output works on 8 data bits.
To set protocol:
To change baud rate:
To set parity:
To set stop bit:
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Pulse Output”.
Select “Pulse Level”.
Use and to select
active high or active low.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “RS485 Output”.
Select “RS485 Protocol”.
Use , and to
select MODBUS.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “RS485 Output”.
Select “Baudrate”.
Use , and to
select desired baud rate.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “RS485 Output”.
Select “Parity”.
Use , and to
select parity type.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “RS485 Output”.
Select “Stop Bit”.
Use , and to
choose the stop bit.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
Password
*2**
ew Password
Language
Signal
Pulse Output
Freq Max(Hz)
Liter/Pulse
PulseWidth(ms)
Pulse Level
E T ESC
Pulse Level
Active L
Active H
Pulse Level
Active L
Active H
Basic
System
Calibration
Test
Password
*2**
Signal
Pulse Output
RS485 Output
Total Set
RS485 Protocol
Baudrate
Data Bit
Parity
RS485 Protocol
MODBUS-RTU
MODBUS-ASC
RS485 Protocol
MODBUS-RTU
MODBUS-ASC
E T ESC
Basic
System
Calibration
Test
Password
*2**
Signal
Pulse Output
RS485 Output
Total Set
RS485 Protocol
Baudrate
Data Bit
Parity
Baudrate 9600
19200
E T ESC
Baudrate
9600
4800
Basic
System
Calibration
Test
Password
*2**
RS485 Protocol
Baudrate
Data Bit
Parity
Parity
O E
E T ESC
Parity O E
EVE
Signal
Pulse Output
RS485 Output
Total Set
EVE
Basic
System
Calibration
Test
Password
*2**
Signal
Pulse Output
RS485 Output
Total Set
Data Bit
Parity
Stop Bit
Dev Address
Stop Bit
1
2
Stop Bit
1
2
E T ESC
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Pulse Output”.
Select “PulseWidth(ms)”.
Use , and to
input desired pulse width.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
Password
*2**
ew Password
Language
Signal
Pulse Output
Freq Max(Hz)
Liter/Pulse
PulseWidth(ms)
Pulse Level
Pulse Width (ms)
Max: 1000.0
Min: 0.0 0000.0
0000.0
E T ESC
Pulse Width (ms)
0000.0
0050.0

To set device address:
Clear and set totalizer
The Series DFMT has a totalizing function that is displayed on the main screen.
This value can be cleared or set to a predetermined value.
To clear totalizer:
To preset totalizer:
MAI TE A CE/REPAIR
Upon final installation of the Series DFMT, no routine maintenance is required. The
Series DFMT is not field serviceable and should be returned if repair is needed.
Field repair should not be attempted and may void warranty.
WARRA TY/RETUR
Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact
customer service to receive a Return Goods Authorization number before shipping
the product back for repair. Be sure to include a brief description of the problem
plus any additional application notes.
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Total Set”.
Select “Clear Total”.
Use to select “Yes” or
“ o”.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “Total Set”.
Select “Clear Total”.
Use to select “Yes” or
“ o”.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
Password
*2**
Signal
Pulse Output
RS485 Output
Total Set
Clear Total
FWD Preset(m3)
Clear Total
O
Yes
E T ESC
Clear Total
O
Yes
Basic
System
Calibration
Test
Password
*2**
Signal
Pulse Output
RS485 Output
Total Set
Clear Total
FWD Preset(m3)
FWD Preset(m3)
500.000000
Max: ______
Min: ______
000.000000
FWD Preset(m3)
E T ESC
500.000000
Steps
1
2
3
4
5
6
7
Operation Instructions
From the menu, select
“System”.
Use , , and to
input current password.
Press to enter password.
Select “RS485 Output”.
Select “Dev Address”.
Use , and to
input desired device address.
Press to select value.
Press to confirm the
change, or press to
cancel the change.
Display
Basic
System
Calibration
Test
Password
*2**
Signal
Pulse Output
RS485 Output
Total Set
Data Bit
Parity
Stop Bit
Dev Address
Dev Address
000
101
Dev Address
000
101
E T ESC

DWYER I STRUME TS, I C. Phone: [phone] www.dwyer-inst.com
P.O. BOX 373 • MICHIGA CITY, I DIA A 46360, U.S.A. Fax: [phone] e-mail: [email protected]
©Copyright 2014 Dwyer Instruments, Inc. Printed in U.S.A. 2/14 FR# R2-444109-00