Dyna-Glo DGP483SSN User manual

1
190802
4 BURNER PREMIER
NATURAL GAS GRILL
WITH SIDE BURNER
Model #DGP483SSN / DGP483SSN-D /
DGP483CSN / DGP483CSN-D / DGP483GSN /
DGP483GSN-D / DGP483MSN / DGP483MSN-D
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
Français p. XX
Español p. XX
Français p. 30
Español p. 59

2
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 21
Troubleshooting ........................................................................................................................... 24
Warranty ...................................................................................................................................... 26
Replacement Parts List .............................................................................................................. 27
If you smell gas:
1. Shut off gas to the appliance.
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3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call your
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1. Do not store or use gasoline or
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in the vicinity of this or any other
appliance.
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FRQQHFWHGIRUXVHVKDOOQRWEHVWRUHG
in the vicinity of this or any other
appliance.
3. This grill is for outdoor use only
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garage, under overhangs or any other
enclosed area.
4. Do not leave a lit grill unattended.
Keep children and pets away from the
grill at all times.
WARNING
DANGER

3
DANGER
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
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Please read and understand this entire manual before attempting to assemble, operate or install
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1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday.
SAFETY INFORMATION
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the products of combustion of such fuels, can expose you to chemicals including benzene,
which is known to the State of California to cause cancer and reproductive harm.
For more information go to www.p65Warnings.ca.gov
WARNING
CAUTION
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• Do not use gasoline, kerosene or alcohol for lighting.
• This grill is not intended to be used in or installed on recreational vehicles and/or boats.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
• Never attempt to operate this grill using propane.
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4
SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
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back.
NOTE: The installation must conform
with local codes or, in the absence of
local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54,
Natural Gas and Propane Installation
Code, CSA B149.1, or Propane Storage
and Handling Code, B149.2.
WARNING
36in 36in
914.4mm
914.4mm
• 'RQRWVWRUHRUXVHJDVROLQHRURWKHUÀDPPDEOHOLTXLGVRUYDSRUVLQWKHYLFLQLW\RIWKLVRUDQ\RWKHU
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• An LP cylinder shall not be stored in the vicinity of this or any other appliance.
• This grill is for use with natural gas only.
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked when
not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
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times.
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• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks,
the hose must be replaced prior to operating the appliance. The replacement hose assembly will
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• Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Never allow
the gas hose to touch heated surfaces.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the grill
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• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
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surface.
• Do not use the grill in high winds.
CAUTION

5
PACKAGE CONTENTS
D
R
S
T
U
A
B
C
E
F
G
H
I
J
K
M
N
L
OA1
X
Z
VW
P
Q
A2
Y
A
B
C
D
E
F
G
H
I
J
L
X
WV Y
K
M
N
A1 A2OZP
Q
R
S
T
U
PART DESCRIPTION QUANTITY
A Hood Handle 1
B Temp Gauge 1
C Grill Body Assembly 1
D Side Burner Rack 1
E Right Side Burner Body Assembly 1
F Side Burner 1
G Right Side Burner Control Panel 1
H Control Knob Bezel 1
I Control Knob 5
J Door Handle 2
K Right Door Assembly 1
L Cart Right Side Panel Assembly 1
M Locking Swivel Caster 2
N Non-Locking Swivel Caster 2
PART DESCRIPTION QUANTITY
O Bottom Panel Skirt Assembly 1
P Cart Left Side Panel Assembly 1
Q Left Door Assembly 1
R Quick Disconnect Coupling 1
S Heat Tent 4
T Cooking Grate 2
U Warming Rack 1
V Left Side Table Assembly 1
W Grease Pan 1
X Grease Cup 1
Y Upper Front Door Brace 1
Z Cart Rear Panel 1
A1 Cart Bottom Panel Shelf 1
A2 Natural Gas Hose Holder 2

6
HARDWARE CONTENTS
M6x16
Bolt
Qty. 37
M6
Spring Washer
Qty. 2
M4x12
Bolt
Qty. 4
M6
Plain Washer
Qty. 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
(VWLPDWHG$VVHPEO\7LPH 50 minutes with 2 people.
7RROV5HTXLUHGIRU$VVHPEO\DQG/HDN7HVWLQJQRWLQFOXGHG Phillips screwdriver, Spray bottle
CAUTION
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gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
CCAA BB DD
FF
M6
Wingnut
Qty. 2
EE
Wrench
Qty. 1

7
ASSEMBLY INSTRUCTIONS
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Hardware Used
Wrench
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WRWKHFDUWERWWRPSDQHOVKHOI$ZLWKIRXU
0[EROWV$$
DO NOT TIGHTEN BOLTS AT THIS TIME.
Hardware Used
AA M6x16 Bolt x 4
FF
2
P
L
AA
A1
1M
N
LP
FF

8
Y
AA P
L
ASSEMBLY INSTRUCTIONS
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EROWV$$
Hardware Used
AA M6x16 Bolt x 4
4
P
ZL
AA
3
LAA P
Y
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EROWV$$
Hardware Used
AA M6x16 Bolt x 4

9
ASSEMBLY INSTRUCTIONS
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ZLWKIRXU0[EROWV$$
Hardware Used
AA M6x16 Bolt x 4
6
J
K
Q
AA
L
P
O
AA
A1
O
L
5. Insert the hook on the bottom panel skirt
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SDQHODVVHPEO\3DQGWKHFDUWULJKWVLGHSDQHO
DVVHPEO\/DVVKRZQ$WWDFKWKHERWWRPSDQHO
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FDUWOHIWVLGHSDQHODVVHPEO\3DQGWKHFDUWULJKW
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$$
Tighten ALL bolts from step 2 securely.
5
Hardware Used
AA M6x16 Bolt x 4
L
L
P
O
O
AA
A1

10
ASSEMBLY INSTRUCTIONS
7. Insert the bottom hinge pin of the cart bottom
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GRRUDVVHPEO\4WKHQSUHVVWKHXSSHUGRRU
spring hinge pin into the hole on the cart left
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 5HSHDWZLWKWKHULJKWGRRUDVVHPEO\.
7
QK
O
L
P
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DVVHPEO\&ZLWKWZR0ZLQJQXWV((
WZR0VSULQJZDVKHUV''DQGWZR0
SODLQZDVKHUV&&
Hardware Used
CC M6 Plain Washer x 2
DD M6 Spring Washer x 2
EE M6 Wingnut x 2
8
A
CC
DD
EE
C

11
ASSEMBLY INSTRUCTIONS
9. Remove pre-assembled wing nut and plain
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and plain washer removed earlier in this step.
9
B
C
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OHIWVLGHSDQHODVVHPEO\3DQGFDUWULJKW
VLGHSDQHODVVHPEO\/$GMXVWWKHJULOOERG\
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aligned with holes in the tabs of cart left side
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DVVHPEO\/
Note: Make sure the natural gas hose is inside
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0;EROWV$$
Hardware Used
AA M6x16 Bolt x 4
10
AA
C
L

12
ASSEMBLY INSTRUCTIONS
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ERG\&DVVKRZQOHDYLQJPPRIWKUHDGV
exposed. Align key hole in left side table
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$GMXVWOHIWVLGHWDEOHDVVHPEO\9FRUUHFWO\
then tighten all bolts.
Hardware Used
AA M6x16 Bolt x 4
5mm
AA
V
C
12
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tighten them. Make sure to leave a 5mm gap
between the bolt and the panel. Hang the
natural gas hose bracket onto the bolts and
tighten the two bolts. Put the two-piece natural
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the natural gas hose exits through the hole in
WKHFDUWUHDUSDQHO=
Hardware Used
AA
BB
M6x16 Bolt
M4x12 Bolt
x 2
x 2
5mm
11 AA
A2
A2
A1
A2
BB
L
Z

13
ASSEMBLY INSTRUCTIONS
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Hardware Used
Hardware Used
AA
AA
M6x16 Bolt
M6x16 Bolt
x 3
x 4
13 AA
G
E
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ERG\&DVVKRZQOHDYLQJPPRIWKUHDGV
exposed. Align key hole in right side table
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WKHJULOOERG\&DQGLQVHUWWZR0[EROWV
$$LQWKHUHPDLQLQJKROHVLQWKHJULOOERG\&
$GMXVWULJKWVLGHWDEOHDVVHPEO\(FRUUHFWO\
then tighten all bolts.
5mm
14
E
AA
C

14
WARNING: IT IS VERY IMPORTANT TO CHECK
AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 16.
FAILURE TO DO SO MAY
RESULT IN FIRE OR
EXPLOSION, POSSIBLY
CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.
ASSEMBLY INSTRUCTIONS
 8VHWZR0[EROWV%%WRDVVHPEOHWKH
side burner valve and the side burner control
NQREEH]HO+WRWKHULJKWVLGHEXUQHUFRQWURO
SDQHO*
Assemble the ignition wire to the side burner
electrode.
16. Disassemble two M4x10 bolts and two M4
washers that are pre-assembled on the side
EXUQHU)DQGXVHWKHPWRDVVHPEOHWKH
VLGHEXUQHU)RQWKHULJKWVLGHEXUQHUWDEOH
DVVHPEO\(0DNHVXUHWKHVLGHEXUQHURUL¿FH
is placed into the gas inlet tube of side burner.
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ULJKWVLGHEXUQHUWDEOHDVVHPEO\($VVHPEOH
the ignition wire to the side burner electrode.
Incorrect
Incorrect
Correct
Hardware Used
BB M4x12 Bolt x 2
15
BB
G
H
16
F
E
F
D
E
2 washers
previously
disassembled
2 bolts previously
disassembled
GL1B
SC U
R
1/2PSI
GL1B
SC U
R
1/2PSI
GL1B
SC U
R
1/2PSI
GL1B
SC U
R
1/2PSI

15
ASSEMBLY INSTRUCTIONS
 3XWIRXUKHDWWHQWV6LQSODFHRYHUHDFK
burner.
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UDFN8LQSODFH
17
S
18
U
T

16
ASSEMBLY INSTRUCTIONS
 3XWWKHJUHDVHSDQ:DQGJUHDVHFXS;
into place.
 $VVHPEOHWKH¿YHFRQWURONQREV,WRWKH
valve stems.
19
W
X
20
I

17
ASSEMBLY INSTRUCTIONS
Front View Rear View
Fully Assembled
7KHTXLFNGLVFRQQHFWVRFNHW5DQGVXSSO\JDVOLQHPXVWEHLQVWDOOHGE\DTXDOL¿HGVHUYLFH
agency. The supply connection must be made in accordance with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, in the USA, of the
Natural Gas and Propane Installation Code, CSA B149.1, in Canada.
• A properly sized manual shut-off valve must be installed between the frill and the gas supply piping.
• The grill and its individual shut-off valve must be disconnected from the gas supply piping system
GXULQJDQ\SUHVVXUHWHVWLQJRIWKDWV\VWHPDWWHVWSUHVVXUHVLQH[FHVVRI36,N3D
• The grill must be isolated from the gas supply piping system by closing its individual manual shut-
RIIYDOYHGXULQJDQ\SUHVVXUHWHVWLQJRIWKHJDVVXSSO\SLSLQJV\VWHPDWWHVWSUHVVXUHVHTXDOWRRU
OHVVWKDQ36,N3D
$OZD\VFRQQHFWWKHÀH[LEOHJDVVXSSO\KRVHWRWKHJDVVXSSO\EHIRUHRSHQLQJWKHPDQXDOVKXWRII
valve.
1. Ensure that the natural gas shut-off valve is closed.
2. Remove the protective rubber caps from the plug
DQGVOHHYHHQGVRIWKHTXLFNGLVFRQQHFW¿WWLQJV
&KHFNWKDWWKH¿WWLQJVDUHFOHDQ
3. Retract the sleeve on the coupling as illustrated.
4. Insert the plug and release the sleeve as illustrated.
5. Push the plug into the sleeve until the sleeve snaps
forward to lock the plug in the coupling.
6. Open the natural gas shut-off valve.
1. Close natural gas supply at shut-off valve.
2. Push the sleeve back and gently pull out the plug.
3. Replace the protective rubber caps on the plug and
VOHHYHHQGVRIWKHTXLFNGLVFRQQHFWFRXSOLQJV
CONNECTING THE GRILL TO THE NATURAL GAS SUPPLY
TO CONNECT:
TO DISCONNECT: R
Retract Sleeve
Release Sleeve

18
ASSEMBLY INSTRUCTIONS
CHECKING FOR LEAKS
$IWHUDOOFRQQHFWLRQVDUHPDGHFKHFNDOOFRQQHFWLRQVDQG¿WWLQJVRQWKHQDWXUDOJDVTXLFNFRQQHFWRU
gas hose and manifold for leaks with a water and soap solution.
7RSUHYHQW¿UHRUH[SORVLRQZKLOHWHVWLQJIRUDOHDN
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
'RQRWXVHDQ\VRXUFHRIÀDPHZKLOHWHVWLQJIRUOHDNV
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, close the natural gas shut-off and call a gas appliance service
agency.
PERFORM LEAK TEST
 3UHSDUHOHDNWHVWVROXWLRQE\FRPELQLQJSDUWOLTXLGGLVKVRDSZLWKSDUWVZDWHU
7RWDOVROXWLRQUHTXLUHGLVDSSUR[LPDWHO\RXQFHVPO
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the ‘OFF’ position.
• Connect the gas hose to the gas supply.
• Open the gas shut-off valve.
 6SUD\OHDNWHVWVROXWLRQRQDOOJDVFDUU\LQJFRQQHFWLRQVDQG¿WWLQJV3UHVHQFHRIEXEEOHVDWDUHDV
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off
the gas supply valve immediately and repair or replace the defective part. Do not use the grill until all
leaks are corrected.
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
In the connection process, make sure:
7KHJDVVXSSO\KRVHGRHVQRWFRPHLQFRQWDFWRUUHPDLQLQFRQWDFWZLWKWKH¿UHER[
2QO\XVHWKHKRVHDVVHPEO\SURYLGHG If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.
WARNING
WARNING
CAUTION

19
OPERATION INSTRUCTIONS
Lighting The Grill
%HIRUH¿UVWXVH
Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important
to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed
and the control knob in the highest position. This will clean the internal parts by burning off any residue
and odor from the manufacturing process.
WARNING
'RQRWOHDQRYHUJULOOZKHQOLJKWLQJ5HDGLQVWUXFWLRQVEHIRUHOLJKWLQJ'RQRWSXWSRWVRQWKH
VHDUVLGHEXUQHU8VLQJSRWVRQWKHVHDUVLGHEXUQHUZLOOUHVXOWLQKLJKFDUERQPRQR[LGHOHYHOV
CAUTION
,IWKHÀDPHH[WLQJXLVKHVDFFLGHQWDOO\GXULQJLJQLWLRQRURSHUDWLRQLPPHGLDWHO\78512))WKH
QDWXUDOJDVVKXWRIIYDOYHDQGWKHQ78512))WKHFRQWURONQRE
1. Check that the control knobs are in the OFF position.
2. Open natural gas supply at shut-off valve.
3. Open the lid during the lighting process.
4. Depress and turn the control knob counter-clockwise from the OFF position, past the ignite
position, to the HIGH position. You may need to repeat this several times to ignite the burner.
,ILJQLWLRQGRHVQRWRFFXULQVHFRQGVWXUQWKHFRQWURONQREVWRWKH OFF position, wait 5 minutes, and
repeat the lighting procedure.
If the burner still does not light, check that the natural gas shut-off valve is open and follow the match
lighting instructions. Check the Troubleshooting Guide on page 24 for more information.

20
OPERATION INSTRUCTIONS
LIGHTING THE GRILL WITH A MATCH
1. Open the lid.
2. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.
3. Light the match.
4. Immediately place the lit match through the spaces in the grill gates near the ports of the burner
between the heat tents as shown. Make sure the lit match is close to the burner ports.
5. Press in the control knob that operates the burner and rotate counter-clockwise to High
position and burner should light immediately.
6. Repeat 2~5 steps to lighting the remaining burners.
$GMXVWEXUQHUVWRGHVLUHGFRRNLQJVHWWLQJV
CAUTION
0DNHVXUHDOOEXUQHUVFRQWUROVDUHRIIH[FHSWIRUWKHEXUQHUEHLQJOLWDQGWKH
EXUQHUVWKDWKDYHEHHQOLW
Main Burner Match Lighting Side Burner Match Lighting
,ILJQLWLRQGRHVQRWRFFXULQVHFRQGVWXUQWKHFRQWURONQREVWR³ ” OFF position, wait 5
minutes, and repeat the lighting procedure.
WARNING
SHUTDOWN INSTRUCTIONS
1. Turn control knobs clockwise to the OOFF position.
2. Close natural gas shut-off valve.
3. Close lid.
Turn off natural gas shut-off valve when appliance is not in use.