DYNACO Slimline Series User manual

DYNACO
Technical Manual
Slimline Series
Techno
Food
Pharma

©Copyright 2005
DYNACO USA, Inc. All rights reserved.
No part of this work (including
attachments and inclusions) may be
reproduced or transmitted in any form or
by any means, electronic or mechanical,
or by any information storage or retrieval
system without permission in writing from
the publisher.
DYNACO USA, Inc.
3175 Mac Arthur Blvd.
Northbrook, IL 60062
USA
DYNACO USA, Inc on the World Wide Web:
http://www.dynacodoor.com
For assistance, contact your local
DYNACO USA, Inc
Customer Service representative.

DYNACO USA 1●Table of contents.
1ECIOHCTSEFASEHTcod.BveRseireSenilmilS
1 Table of contents.
1 TABLE OF CONTENTS........................................................................................................... 1
2 INTRODUCTION ...................................................................................................................... 3
3 SAFETY REGULATIONS ........................................................................................................ 5
3.1 GENERAL INSTRUCTIONS .................................................................................................. 5
3.2 ABOUT THE OPERATING INSTRUCTIONS ............................................................................. 6
3.2.1 Precautions during installation ................................................................................... 6
3.2.2 Precautions during operation ..................................................................................... 6
3.2.3 Precautions during maintenance ............................................................................... 6
3.2.4 Precautions during electrical work ............................................................................. 6
3.2.5 Precautions with the frequency inverter..................................................................... 7
3.3 MANUAL OPENING BY USING THE RATCHET. ....................................................................... 8
3.4 RATCHET WITH EXTENSION. .............................................................................................. 9
4 TECHNICAL CHARACTERISTICS ....................................................................................... 11
4.1 DESCRIPTION................................................................................................................. 11
4.2 SPACE REQUIRED .......................................................................................................... 14
5 INSTALLATION ..................................................................................................................... 15
5.1 THE TOOLS REQUIRED .................................................................................................... 15
5.2 CHECKS BEFORE THE INSTALLATION OF THE DOOR........................................................... 15
5.3 ASSEMBLY ON THE FLOOR. ............................................................................................. 16
5.4 LIFTING THE DOOR ......................................................................................................... 17
5.5 ATTACHMENT TO THE WALL ............................................................................................ 18
5.6 ASSISTANCE TO FIX THE DOOR........................................................................................ 19
5.7 ASSEMBLE THE DOOR CORRECTLY. ................................................................................. 20
5.8 INSERTING THE RETAINING STRAPS INTO THE SIDE GUIDES. .............................................. 20
5.9 ELECTRICAL CONNECTION. ............................................................................................. 22
5.10 WARRANTY AND LIABILITY............................................................................................... 23
6 DYNALOGIX II DY4000 ........................................................................................................ 25
6.1 SECIFICATIONS............................................................................................................... 25
6.1.1 Controls................................................................................................................ 26
6.1.2 Messages............................................................................................................ 27
6.2 ELECTRICAL INSTALLATION............................................................................................ 28
6.2.1 Make the Primary Connections............................................................................ 28
6.2.2 Make the Encoder Connections........................................................................... 31
6.2.3 Run Wire for Accessories.................................................................................... 32
6.2.4 Power the Door.................................................................................................... 33
6.3 FINAL CHECK AND VERIFICATION. ................................................................................... .34
6.3.1 Set Door Limits………………………………………………………………………… 34
6.3.2 Install and Test Activation Accessories…………………………………………… ...39
6.3.3 Set Automatic Timers…………………………………………………………………. 40
6.3.4 Set the MC/PB Timer…………………………………………………………………..41
6.3.5 Set the AC/LOOP Timer……………………………………………………………….42
6.3.6 WDD………..……………………………………………………………………………43
6.3.7 Install-covers…………………………………………………………………………… 43
7 GENERAL CONCEPT ........................................................................................................... 45
7.1 OPERATION ................................................................................................................... 45
7.2 METAL FRAME................................................................................................................ 45
7.3 SIDE GUIDES.................................................................................................................. 45
7.4 LUBRICATION SYSTEM .................................................................................................... 45
7.5 CURTAIN. ...................................................................................................................... 45

1●Table of contents. DYNACO USA
1cod.BveRseireSenilmilSECIOHCTSEFASEHT2
7.6 RETAINING STRAPS. ........................................................................................................46
7.7 SEALING.........................................................................................................................46
7.8 GUARANTEED 100% SELF-REPAIRING CURTAIN................................................................46
7.9 DRIVE. ...........................................................................................................................46
7.10 LIMITS. ...........................................................................................................................46
7.11 MANUAL OPERATION .......................................................................................................47
7.12 CONTROL BOX ................................................................................................................47
7.13 OPERATIONAL SAFETY ....................................................................................................47
7.14 MAINTENANCE ................................................................................................................47
7.15 SPECIFIC ENVIRONMENTS................................................................................................48
8 MAINTENANCE......................................................................................................................49
8.1 PREVENTIVE MAINTENANCE (TO BE CARRIED OUT EVERY 6MONTHS OR 50,000 CYCLES)....49
8.1.1 Curtain. .....................................................................................................................49
8.1.2 Frame........................................................................................................................49
8.1.3 Side guides ...............................................................................................................49
8.1.4 Reintroduction system ..............................................................................................49
8.1.5 Electrical cabling.......................................................................................................49
8.1.6 Motor and gear box...................................................................................................50
8.1.7 Infrared photoelectric cell..........................................................................................50
8.1.8 WDD contact detector...............................................................................................50
8.2 PARTS SUBJECT TO WEAR. ..............................................................................................50
8.3 REPLACEMENT OF THE LUBRICATION SYSTEM. ..................................................................51
9 THE RANGE OF DYNACO D-311 DOORS ...........................................................................53
9.1 Slimline Techno..........................................................................................................53
9.2 Slimline Food .............................................................................................................53
9.3 Slimline Pharma ........................................................................................................54
10 REPLACEMENT PARTS........................................................................................................55
10.1 DRAWINGS .....................................................................................................................55
10.1.1 Motor side for motor 80.............................................................................................55
10.1.2 The opposite side .....................................................................................................57
10.1.3 Reintroduction block. ................................................................................................58
10.1.4 Structure with covers for motor 80............................................................................59
10.1.5 Structure without covers for motor 80.......................................................................60
10.1.6 Protective covers motor 80. ......................................................................................61
10.1.7 Curtain. .....................................................................................................................62
10.2 LIST……........................................................................................................................63
10.3 ORDERING REPLACEMENT PARTS. ...................................................................................64
11 INSTALLATION INSPECTION ...........................................................................................65
11.1 INSPECTIONS OF AUTOMATIC DOORS................................................................................65

DYNACO USA 2●Introduction
Slimline Series RevB.doc THE SAFEST CHOICE 3
2 Introduction
Since 1987, DYNACO has concentrated its know-how on a unique and patented system of
automatic, high-speed doors that have the following characteristics:
• A perfect seal
• Total safety
• Guaranteed to be 100% self-repairing
• Wind proof
• Very high speed
• Smooth operation
DYNACO continuously develops its products to accurately meet the specific needs of every sector of
the industry.
DYNACO has an experienced team for design, customer advice, production, and providing service
with the shortest possible lead times.
In the context of this policy of continuous development of its products, DYNACO reserves the right to
change the characteristics of its products or parts, without prior notice.

2●Introduction DYNACO USA
4 THE SAFEST CHOICE Slimline Series RevB.doc1

DYNACO USA 3●Safety regulations
Slimline Series RevB.doc THE SAFEST CHOICE 5
3 Safety regulations
3.1 General instructions
Please read the safety regulations and the manual thoroughly before connecting power to the control
box.
General information regarding symbols used.
The description below uses symbols to draw the reader's attention to the various dangers and to
provide useful advice.
Indicates a potential danger to persons; please take all possible precautions
against risks associated with working with electrical materials, it may have
power connected.
Please follow exactly; ignoring this advice can cause a fault.
Important information.
Only persons trained by DYNACO.
Can only be carried out by a technician authorized to use a forklift.

3●Safety regulations DYNACO USA
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3.2 About the operating instructions
Please read the operating instructions carefully before using the door.
3.2.1 Precautions during installation
• For the safety of the user and the proper operation of the door, the door must be used in
accordance with the instructions contained in this manual.
• Only authorised personnel may work on DYNACO doors. The personnel concerned must be
properly informed about the contents of the manual, remarks and warnings regarding transport,
and about the installation and commissioning of this door. Work by unauthorised personnel can
bring about risks for the users. Install the door with the assistance of qualified forklift drivers and
electricians.
• Installation by unauthorised personnel will lead to damage to door components and poor
operation of the door.
• Not following the manual during installation, and installation by unauthorised personnel will lead
to an invalidation of the warranty.
• Please ensure that all accessories meet IEC standards.
• The equipment and accessories must be installed in accordance with the manufacturer's
instructions, as well as national and other standards.
3.2.2 Precautions during operation
• Please read the manual before putting a DYNACO door into use.
• Only use the door when the control box is locked.
• Do not touch the safety warnings, covers or safety equipment. Keep these in good order. Safety
warnings must remain visible at all times. Avoid all contact with moving parts during start-up and
maintenance of the door.
• Sometimes, safety equipment needs to be removed for maintenance. Always replace it
afterwards.
3.2.3 Precautions during maintenance
• Only qualified (by DYNACO) personnel is allowed to carry out maintenance on DYNACO doors.
If maintenance is carried out by persons who have not been trained by DYNACO, the warranty
will be invalidated.
• All parts used in DYNACO doors are tailored to their application. Only use original replacement
parts.
• Sometimes, safety equipment needs to be removed for maintenance. Always replace it
afterwards.
3.2.4 Precautions during electrical work
• An electrical discharge can be lethal. Never touch parts that are 'live'. Be very careful during the
installation and maintenance of electrical components of the door.
• Switch off the power supply before carrying out the following work. (Lock the main switch with a
padlock)

DYNACO USA 3●Safety regulations
Slimline Series RevB.doc THE SAFEST CHOICE 7
- Removal of safety equipment
- Maintenance or cleaning of the door
- Opening the control box
- Maintenance or repairs of the operating controls
- Other work that may be dangerous
3.2.5 Precautions with the frequency inverter
The frequency inverter
• When a frequency inverter has power supplied to it, the electrical elements and a number of
operating controls are also 'live'. Never touch these elements. This is extremely dangerous. The
cover of the frequency inverter must always be closed.
• When the emergency stop is activated, the frequency inverter remains 'live'. If this is a threat to
the safety of the staff, the power circuit must be interrupted by locking the main switch on the
control box.
• After locking the main switch, it is always necessary to wait 5 minutes before starting work.
This is the time required to discharge the capacitors of the frequency inverter.
• The frequency inverter has integrated safety systems for stopping the door. A mechanical block,
fluctuations in voltage and interruptions of the power supply, can also bring the door to a stop.
This is shown with a fault message on the frequency inverter screen. After locking the main
switch, and having removed the blockage, the main switch has to be unlocked and the door
opened manually to re-charge the frequency inverter.
• In the event of work (on the electrical and/or mechanical part of the installation), the power supply
to the frequency inverter must be switched off; to do this, the main switch on the control box must
be locked.

3●Safety regulations DYNACO USA
8 THE SAFEST CHOICE Slimline Series RevB.doc1
3.3 Manual opening by using the ratchet.
Lock the main switch (please lock the
main switch with a padlock).
Introduce the hexagonal section of the
ratchet in the opening under the motor, turn
according to the sense to open or close the
door.
6 mm hex socket
supplied with
DYNACO door
(Ratcheting wrench not supplied)
Figure 3-1: Manual opening using
ratchet.

DYNACO USA 3●Safety regulations
Slimline Series RevB.doc THE SAFEST CHOICE 9
3.4 Ratchet with extension.
Lock the main switch (with a padlock)
Fit the extension piece to the ratchet and
insert the extension piece into the motor
at the correct location. Turn the door to
the open or closed position.
Unlock the main switch.
Figure 3-2:
Ratchet with
extension
piece.
1 and 2: optional pieces
supplied with the door.
After fixing the problem that required manual operation of the door, you must turn
on the main switch again and open the door to re-charge the frequency inverter.
The lever must be in place before activating the door.
1
2

3●Safety regulations DYNACO USA
10 THE SAFEST CHOICE Slimline Series RevB.doc1

DYNACO USA 4●Technical characteristics
Slimline Series RevB.doc THE SAFEST CHOICE 11
4 Technical characteristics
4.1 Description
Maximum dimensions: W 12 ft x H 12 ft
Opening speed: 48 in/sec
Closing speed: 24 in/sec
Operation: By gravitational force with a flexible ballast
Side plates and Outer side guides:
Side plates are made of a 5/32” thick galvanized
steel plate.
Outer side guides made of 2 1/16” x 1 1/2” x 1/8”
galvanized steel
Drum: In steel, diameter 4” x 1/16”, and shafts in steel. The
drum is not visible: the door curtain covers the drum,
even when the door is closed.
Side guides in reinforced
polyethylene:
Mounted in a 1/16” thick, galvanised steel C-profile,
9/16” x 9/16” outside. The C-profile rails are fitted to
the gateposts with nuts, without springs.
Lubrication system, distributor and
cleaner of the cord. (DYNACO
patent):
Placed above the side guides. One cartridge
comprising a polyamide (PA) support and a felt,
saturated with 1.6 cc of lubrication agent, is placed
inside the reintroduction block. This oil reserve
provides independent lubrication for approximately
30,000 cycles (indicative value) under normal
operating conditions.
Door curtain is reinforced PVC: (900
g/m²)
Very durable. Colours RAL: yellow (1003), grey
(7042), blue (5010), red (3020), green (6028),
orange (2004), white (9016), or black (9017).
Compact reintroduction block: Made of galvanised steel, at the top of the guides, ensures an automatic repair of the door when being
opened.
Continuous retaining straps on the
sides: (DYNACO patent) (BD) in polyurethane (BEAD)
(PUR-1195,shore A)

4●Technical characteristics DYNACO USA
12 THE SAFEST CHOICE Slimline Series RevB.doc1
Motor:
Three-phase, without brake, controlled by a
frequency inverter. Capacity: 0.75 kW for all surface
areas. Voltage: 3 x 230/400 V. Protection level
NEMA 4.
Stop positioning: With an absolute encoder behind the motor.
Gear box:
With a worm drive, size 50 for a 0.75 kW motor. The
reduction ratio, 1/28 allows for the static reversal of
the gear box and prevents the door from closing by
gravitational force in the event that the motor does
not receive any power.
Compact control box:
In painted steel with lockable main fuse, a general
isolation switch, an adjustable timer for closing, a
push button for opening and a reset after a power
interruption, as well as an emergency stop button.
Protection level: NEMA 4. The length of the electric
cables between the various electric components
(motor and other standard components) allows the
switch box to be placed approximately 5’3” to control
box center to floor level and 4’ from the door, on the
side where the motor is located.
Detectors supplied with a standard door:
Infrared photocell system:
Infrared photoelectric cell, installed at approx. 30 mm
from the shaft of the door, which opens the door
immediately if it registers the presence of
pedestrians or vehicles, and keeps the door open as
long as that presence keeps registering. Level of the
photoelectric cell: 12” above floor level.
Curtain obstruction detector:
This detector is located at the top of the side guides
and checks whether loops are forming at the level of
the drum when there is an obstruction in the
trajectory of the curtain that prevents the door from
closing normally. This detector opens the door at the
same time.

DYNACO USA 4●Technical characteristics
Slimline Series RevB.doc THE SAFEST CHOICE 13
Wireless DYNACO detector
( WDD ):
This is a wireless obstruction sensor system
comprising a transmitter in the bag at the bottom of
the door and a receiver in the control box. The
system operates in accordance with the 'open loop'
system: when the sensor touches an obstacle, the
transmitter switches out of its stand-by mode and
sends a signal to the receiver, which immediately
opens the door. The so-called 'open loop' operating
system gives the lithium battery of the transmitter a
very long life, because the battery is only used when
the sensor touches an obstacle; at all other times,
the transmitter is inactive.
Power supply: Single phase 208 – 230 V.
Frequency: 50 – 60 Hz. Fuses to be provided by the customer
for the power supply: 10 A for a 0.55 kW motor; 16 A
for a 0.75 kW motor.

4●Technical characteristics DYNACO USA
14 THE SAFEST CHOICE Slimline Series RevB.doc1
4.2 Space required
All dimensions indicated are net: it is necessary to add the required space for installation and
maintenance.
Opening Width / Maximum Width 12'
Opening Height / Maximum Height 12'
15 1/2”
9 1/4"
12"
Photo Eye
Mounting Hole
2 1/8"
20"
2 1/8" 2 9/16"
2 9/16"
8 1/2"
4'
5' 3"
10 1/4"
Motor Cover (optional)
Drum Cover (optional)
Side guide cover
9 1/8"
Banner window (standard)
Bottom Bag with wireless edge
15"
5' 3" Center
Figure 4-1: Space required.

DYNACO USA 5●Installation
Slimline Series RevB.doc THE SAFEST CHOICE 15
5 Installation
5.1 The tools required
1 Tape measure 1 Hammer
1 Water level 1 Set of screw drivers
1 Pencil 1 Ring – open ended spanners, 6 – 14 mm
1 General purpose pliers 1 Extension cord
1 A pair of wire cutters 1 Electric screwdriver
1 Wire strippers 1 Electric drill
1 D.V.O.M. 1 A set of metal drill bits 6 – 14 mm
2 500 mm clamps 1 Hammer drill
1 1200 mm clamp 1 A set of concrete drill bits 6 – 16 mm
1 Silicon gun
5.2 Checks before the installation of the door
1. Make contact with the person responsible at the customer's place of business – check access
conditions and prevailing safety regulations.
2. First check the dimensions of the construction opening. The exact measurements can be found
on the production sheet supplied with the door.
3. Carefully unpack the door and check the various components:
• Left and right doorpost.
• Roll-up mechanism + technical data sheet included in the packing list.
• Control box.
• Fasteners for the door, the operating controls and other accessories.

5●Installation DYNACO USA
16 THE SAFEST CHOICE Slimline Series RevB.doc1
5.3 Assembly on the floor.
Only DYNACO qualified personnel is authorised to carry out this work.
Bring the guide for each doorpost into the reintroduction block and fix both doorposts to the
working part.
Figure 5-1: Assembly on the ground.

DYNACO USA 5●Installation
Slimline Series RevB.doc THE SAFEST CHOICE 17
5.4 Lifting the door
Protect the drum and the door panel during installation of the door.
Lift the door using the special equipment and take it to the construction opening.
Figure 5-2: Lifting of the door.

5●Installation DYNACO USA
18 THE SAFEST CHOICE Slimline Series RevB.doc1
5.5 Attachment to the wall
The attachment of the working parts and the doorposts to the wall must be
carried out in accordance with the appropriate methods. The installer must
ensure that the fasteners are suitable for the size of the door and the quality of
the walls; if necessary, increase the number of attachment points.
Measure the floor level.
Place the entire structure around the construction opening.
The inner dimension B, between the door posts, must be 36 mm more than the width of the door
opening stated on the production data sheet that has been supplied with the door.
Please ensure that the parts are level/plumb (drum, sealing beam and doorposts)
Figure 5-3: Fastening to the wall.
For an optimum seal, the openings between the door structure and the walls of
the building must be filled. Please consult the customer with regard to the choice
of materials to be used (foam rubber, silicon, etc.).