Dynapac CP275 User manual
Instructions
manual
Operating & Maintenance
4812273203.pdf
Rubber wheel roller
CP275 (IIIA/T3)
Diesel
engine
Cummins QSB4.5-C130
Serial
number
10000509x0C003425 -
Original instructions.
Reservation for changes
Printed in China
Contents
1
4812273203.pdf
Table of contents
Instruction.............................................................................................................................................1
The machine........................................................................................................................................1
Intended use........................................................................................................................................1
Warning symbols.................................................................................................................................1
Safety information...............................................................................................................................2
General................................................................................................................................................3
Safety – General instructions..............................................................................................................5
Safety – when operating......................................................................................................................7
Slopes.................................................................................................................................................7
Driving near edges ..............................................................................................................................8
Safety (Optional)...................................................................................................................................9
Air conditioning (Optional) ..................................................................................................................9
Special instructions...........................................................................................................................11
Special instructions...........................................................................................................................11
Standard lubricants and other recommended oil and fluids............................................................11
High ambient temperatures, above +40°C (104°F)...........................................................................11
Lower ambient temperature – Freeze risk.......................................................................................11
Temperatures.................................................................................................................................11
High pressure cleaning ..................................................................................................................12
Fire fighting....................................................................................................................................12
Roll Over Protective Structure (ROPS), ROPS approved cab ..........................................................12
Jumping starting (24V)...................................................................................................................14
Technical specifications........................................................................................................................15
Technical specifications....................................................................................................................15
Noise level.........................................................................................................................................15
Technical specifications - Dimensions...............................................................................................16
Weights and volumes ........................................................................................................................17
Working capacity...............................................................................................................................18
Contents
2
4812273203.pdf
General..............................................................................................................................................18
Tightening torques............................................................................................................................19
Machine description..............................................................................................................................21
Identification .....................................................................................................................................21
Product identification number on the frame.......................................................................................21
Machine plate....................................................................................................................................21
Explanation of 17PIN serial number...................................................................................................22
Engine plate ......................................................................................................................................22
Safety decals.....................................................................................................................................24
Locations – Control panel and controls.............................................................................................27
Locations & control, cab....................................................................................................................28
Function description of instruments and controls in the cab.............................................................29
Using the cab controls.......................................................................................................................30
Defroster........................................................................................................................................30
Heat ...............................................................................................................................................30
AC..................................................................................................................................................30
Electrical system...............................................................................................................................31
Fuse...............................................................................................................................................32
Cab, fuse........................................................................................................................................32
Operation..............................................................................................................................................33
Before starting...................................................................................................................................33
Master switch – Switching on.........................................................................................................33
Before starting...................................................................................................................................34
1.Control panel and lights - Check.................................................................................................34
2.Forward and backward lever - Check..........................................................................................34
3.Parking brake - Check.................................................................................................................35
View ..................................................................................................................................................35
Operator position ..............................................................................................................................36
Interlock............................................................................................................................................36
Operating the roller ...........................................................................................................................37
Contents
3
4812273203.pdf
Speed selecting.................................................................................................................................37
Operating on a slope .........................................................................................................................38
Checking the treads on the tires........................................................................................................39
Variable tire pressure (air-on-the-run) (Option) ..................................................................................39
Ballast box ........................................................................................................................................40
Driving (Ground Pressure).................................................................................................................41
Ground pressure............................................................................................................................41
Low tire pressure – 380kPa (55 psi)................................................................................................42
Normal tire pressure – 510kPa (70 psi) ...........................................................................................43
High tire pressure – 780kPa (78 psi) ...............................................................................................43
Interlock/Emergency stop/Parking brake - Check...............................................................................44
Normal braking..................................................................................................................................44
Emergency braking ...........................................................................................................................45
Switching off .....................................................................................................................................45
Chocking the wheels .........................................................................................................................45
Master switch....................................................................................................................................46
Long-term parking ................................................................................................................................47
Miscellaneous.......................................................................................................................................49
Lifting................................................................................................................................................49
Lifting the roller..............................................................................................................................49
Lifting the roller with jack...............................................................................................................49
Roller prepare for transport...............................................................................................................50
Towing the roller ...............................................................................................................................52
Operating instructions - Summary ........................................................................................................53
Preventive maintenance........................................................................................................................55
Maintenance – Lubricants and symbols ................................................................................................57
Maintenance – Maintenance schedules .................................................................................................59
Service and maintenance points........................................................................................................59
General..............................................................................................................................................60
Every 10 hours of operation (Daily)....................................................................................................60
Contents
4
4812273203.pdf
After the FIRST 50 hours of operation................................................................................................61
Every 50 hours of operation (Weekly) ................................................................................................61
Every 250 hours of operation (Monthly).............................................................................................62
Every 500 hours of operation (Every three months)...........................................................................62
Every 1000 hours of operation (Every six months).............................................................................63
Every 2000 hours of operation (Yearly)..............................................................................................64
Maintenance – 10h ................................................................................................................................65
Diesel engine – Check oil level ..........................................................................................................65
Hydraulic reservoir – Check fluid level...............................................................................................66
Coolant level – Check........................................................................................................................66
Fuel tank – Refueling.........................................................................................................................67
Wheel scrapers – Control ..................................................................................................................68
Removing the scrapers......................................................................................................................68
Water tank, std – Filling.....................................................................................................................69
Sprinkler system – Check..................................................................................................................69
Sprinkler system ...............................................................................................................................70
Cleaning of sprinkler nozzle...........................................................................................................70
Sprinkler system - Check ...............................................................................................................70
Sprinkler system – Freeze risk .......................................................................................................71
Freeze protection ...........................................................................................................................71
Brake fluid level – Check...................................................................................................................72
Tires - Tire pressure ..........................................................................................................................72
Maintenance – 50h ................................................................................................................................73
Air cleaner – Cleaning .......................................................................................................................73
Hydraulic fluid cooler – Checking – Cleaning.....................................................................................74
Fuel filter – Draining..........................................................................................................................75
Air conditioning (Optional) – Drying filter – Inspection ......................................................................76
Air conditioning (Optional) - Cleaning................................................................................................76
Air conditioning (Optional) - Overhaul ...............................................................................................77
Air conditioner compressor belt – Check...........................................................................................77
Contents
5
4812273203.pdf
Upper/Lower Pivot bearing - Lubrication ...........................................................................................78
Draining of air reservoir.....................................................................................................................79
Tires – Tire pressure..........................................................................................................................80
Maintenance – 250h ..............................................................................................................................81
Fuel filter – Replacing........................................................................................................................81
Diesel engine – Oil change ................................................................................................................82
The engine fuel filter – Changing/cleaning.........................................................................................83
Diesel engine – Replacing oil filter.....................................................................................................83
Oil – Water separator – Draining........................................................................................................84
Oil – Water separator – Replace.........................................................................................................84
Battery – Check condition .................................................................................................................85
Driven chain maintenance .................................................................................................................86
Driving gear – Check oil level ............................................................................................................87
Maintenance – 500h ..............................................................................................................................89
Hydraulic reservoir – Check...............................................................................................................89
Maintenance – 1000h.............................................................................................................................91
Air cleaner – Checking – Change the main air filter............................................................................91
Hydraulic filter – Change ...................................................................................................................92
Cab – Fresh air filter - Replacing........................................................................................................93
Wheel gear – Oil change....................................................................................................................93
Drive gear – Replenishing the oil.......................................................................................................94
Propulsion pump filter – Replace.......................................................................................................94
Maintenance – 2000h.............................................................................................................................95
Engine – Replace the coolant ............................................................................................................95
Hydraulic reservoir – Fluid change....................................................................................................96
Water tank – Cleaning........................................................................................................................97
Cab – Fresh air filter - Replacing........................................................................................................98
Hydraulic oil change..........................................................................................................................98
Drive chain – Adjustment...................................................................................................................99
Additional instruction..........................................................................................................................101
Contents
6
4812273203.pdf
Oil spray system (Optional) .............................................................................................................101
Spray volume – Adjustment.............................................................................................................102
Maintenance – Oil spray system (Optional)......................................................................................102
Temporary cleaning.........................................................................................................................102
Air on the run (Optional)..................................................................................................................103
Air charge and discharge.................................................................................................................104
Maintenance – Air on the run (Optional)...........................................................................................104
Disposal ............................................................................................................................................107
Introduction
1
4812273203.pdf
2017-08-25
Introduction
The machine
Dynapac CP275 is a heavy rubber wheel roller in the 27
tones class, with a working width of 2370 mm.
It has five guide wheels at the front, and four drive
wheels at the back. The hydrostatic drives, flexible
ballast solution, and a wide range of optional equipment
mean that the machine is available in many different
configurations.
Intended use
CP275 is mainly used together with other asphalt
rollers for surface sealing. Thanks to its weight, it is also
suitable for soil compaction.
The attachment or installation of additional devices,
which are used to intervene in the function of the
machine or with which its function are supplement, is
only permitted with the written approval of the
manufacturer.
If necessary, approval should be sought from local
authorities.
Consent from the authorities is however no substitute
for approval from the manufacturer.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Introduction
2
4812273203.pdf
2017-08-25
Safety information
It is recommended to at least train
operators in handling and daily maintenance of
the machine in accordance with the instruction
manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the
machine must be read by all roller operators.
Always follow the safety instructions. Do not
remove the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure that
this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Replace immediately the instruction
manuals if lost, damaged or unreadable.
Ensure good ventilation (extraction of air
by fan) where the engine is run indoors.
Prevent persons from entering or
remaining in the danger area, i.e. a distance of at
least 7 m (23 ft) in all directions from operating
machines.
The operator may allow a person to remain in the
danger area, but should then observe caution and
operate the machine only when the person is
visible or has given clear indications of where he
or she is.
Introduction
3
4812273203.pdf
2017-08-25
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for maximal
performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIROMENT! Do not release oil, fuel
and other environmentally hazardous substances into
the environment. Always send used filters, drain oil
and fuel remnants to environmentally correct disposal.
This manual contains instructions for periodic
maintenance normally carried out by the operator.
Additional instructions for the engine can
be found in the manufacture’s engine manual.
Introduction
4
4812273203.pdf2017-08-25
Safety – General instructions
5
4812273203.pdf
2017-08-25
S
a
f
e
t
y -
G
enera
l
i
ns
t
ruc
ti
ons
(Also read the safety manual)
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only trained and/or experienced operators are to operate the roller.
Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or one
foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when
the machine is operated on unsafe ground.
7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead
10. Drive particularly carefully on uneven ground.
11. Use the safety equipment provided. The seat belt must be worn on
machines fitted with ROPS.
12. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
13. Safety measures before refueling:
- Shut off the engine
- Do not smoke
- No naked flame in the vicinity of the machine
- Ground the filling device nozzle to the tank to avoid sparks
14. Before repairs or service:
- Chock the wheels.
- Lock the hitch system when necessary.
15. Hearing protection is recommended if the noise level exceeds 85 dB(A).
The noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
Safety – General instructions
6
4812273203.pdf2017-08-25
16. Do not make any changes or modifications to the roller that could affect
safety. Changes are only to be made after written approval has been given by
Dynapac.
17. Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold. Refer to the operating instruction in the STOP section.
18. For your own protection always wear:
- Helmet
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
- working gloves
Safety – When operating
7
4812273203.pdf
2017-08-25
Safety – When operating
Prevent persons from entering or remaining
in the danger area, i.e. a distance of at least 7 m (23
ft) in all directions from operating machines.
The operator may allow a person to remain in the
danger area, but should then observe caution and
operate the machine only when the person is
visible or has given clear indications of where he or
she is.
Slopes
This angle has been measured on a hard, flat surface
with the machine stationary.
The steering angle is zero, the tires have normal air
pressure and all the tanks are full.
Always take into consideration that loose ground, the
steering of the machine, different tire pressures, the
operating speed and that an increase in the center of
gravity can all cause the machine to topple even on
slopes with lesser gradients than those specified here.
To exit the cab in an emergency, release the
hammer on the rear right post and break the right
opening side-windows.
It is recommended that ROPS (Roll Over
Protective Structure) or a ROPS approved cab, is
always used when driving on slopes or unsafe
ground.
Always use the lowest gear when operating
on slopes.
Where possible, avoid driving across
slopes. Drive instead straight up and down sloping
ground.
Fig. Operating on slopes
Max. 15°
or 27%
Safety – When operating
8
4812273203.pdf2017-08-25
Driving near edges
When driving close to edges or holes, make sure that at
least 1/4 of the outer tires are on the previously
compacted material.
Fig. Position of wheels when
driving near an edge
At least 1/4
Safety (Optional)
9
4812273203.pdf
2017-08-25
Safety (Optional)
Air conditioning (Optional)
The system contains pressurized
refrigerant. It is forbidden to release refrigerants
into the atmosphere.
Work on the refrigerant circuit is only to be
carried out by authorized companies.
The cooling system is pressurized.
Incorrect handling can result in serious personal
injury. Do not disconnect or undo the hose
couplings.
The system must be re-filled with an
approved refrigerant by authorized personnel when
necessary. See decal on or in the vicinity of the
installation.
Fig. Operating on slopes
Safety (Optional)
10
4812273203.pdf2017-08-25
Special instructions
11
4812273203.pdf
2017-08-25
Special instructions
Standard lubricants and other recommended oils
and fluids
Before leaving the factory, the systems and
components are filled with the oils and fluids specified
in the lubricant specification. These are suitable for
ambient temperatures in the range -15°C to +40°C
(5°F - 105°F).
Higher ambient temperatures, above +40°C (104°F)
For operation of the machine at higher ambient
temperatures, however maximum +50°C (122°F), the
following recommendations apply:
The diesel engine can be run at this temperature using
normal oil. However, the following fluids must be used
for other components:
Hydraulic system - mineral oil Shell Tellus T100 or
similar.
Lower ambient temperature - Freeze risk
Make sure that the watering system is empty/drained
of water (sprinkler, hoses, tank/s) or that anti-freeze
has been added, to prevent the system freezing.
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
Special instructions
12
4812273203.pdf
2017-08-25
High pressure cleaning
Do not spray water directly onto electrical components
or the instrument panels.
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure water
entering the vent hole in the filler cap. This could cause
malfunctions, such as the blocking of filters.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
Roll Over Protective Structure (ROPS), ROPS
approved cab
If the machine is fitted with a Roll Over
Protective Structure (ROPS, or ROPS approved
cab) never carry out any welding or drilling in the
structure or cab.
Never attempt to repair a damaged ROPS
structure or cab. These must be replaced with new
ROPS structure or cabs.
Battery handling
When removing batteries, always
disconnect the negative cable first.
Table of contents
Other Dynapac Construction Equipment manuals
Dynapac
Dynapac F6C User manual
Dynapac
Dynapac F2500C Troubleshooting guide
Dynapac
Dynapac CA 302 User manual
Dynapac
Dynapac CA612 User manual
Dynapac
Dynapac CC102 Quick start guide
Dynapac
Dynapac CS1400 User manual
Dynapac
Dynapac CA250 i User manual
Dynapac
Dynapac CA 262 Series Guide
Dynapac
Dynapac CC1250 User manual
Dynapac
Dynapac CS 141 User manual
Dynapac
Dynapac CA 150 User manual
Dynapac
Dynapac CA 252 Guide
Dynapac
Dynapac CA 251 Instruction Manual
Dynapac
Dynapac CP224 User manual
Dynapac
Dynapac Svedala Demag DF 115 P/D Troubleshooting guide
Dynapac
Dynapac CA 152 User manual
Dynapac
Dynapac CC1000 User manual
Dynapac
Dynapac CC900S User manual
Dynapac
Dynapac CA 250 User manual
Dynapac
Dynapac SVEDALA DEMAG DF 65 C User manual
Popular Construction Equipment manuals by other brands
Haufftechnik
Haufftechnik HSI 150 installation instructions
Band-it
Band-it INTIMIDATOR 15XPC Operating & parts manual
Power Fist
Power Fist 660 lb user manual
Avantco
Avantco Mini Digger 150 Operator's manual for Attachment
RYNO WORX
RYNO WORX RY10MA-Pro-V4 Operator's manual
TScale
TScale TN-M Series Technical manual
