Dynapac CA270 User manual

Instructions manualInstructions manual
Operating & MaintenanceOperating & Maintenance
ICA270-IN2EN1.pdfICA270-IN2EN1.pdf
Vibratory rollerVibratory roller
CA270CA270
EngineEngine
Cummins 4BT 3.9 102CCummins 4BT 3.9 102C
Serial numberSerial number
10000153x0E000909 -10000153x0E000909 -
(Carraro rear axle)(Carraro rear axle)
Original instructionOriginal instruction
Reservation for changesReservation for changes
Printed in IndiaPrinted in India

2000h-Maintenance
ICA270-IN2EN1.pdf2012-11-05
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
Safety - General instructions.................................................................................................... 3
Safety - when operating ........................................................................................................... 5
Slopes ......................................................................................................... 5
Driving near edges ...................................................................................... 6
Special instructions .................................................................................................................. 7
Standard lubricants and other recommended oils and fluids ...................... 7
Higher ambient temperatures, above +40°C (104°F).................................. 7
Temperatures.............................................................................................. 7
High pressure cleaning ............................................................................... 7
Fire fighting ................................................................................................. 7
Roll Over Protective Structure (ROPS), ROPS approved cab .................... 8
Battery handling .......................................................................................... 8
Jump starting............................................................................................... 9
Technical specifications ......................................................................................................... 11
Vibrations - Operator station ..................................................................... 11
Noise level................................................................................................. 11
Dimensions, side view............................................................................... 12
Dimensions, top view ................................................................................ 13
Weights and volumes................................................................................ 13
Working capacity....................................................................................... 14
General ..................................................................................................... 14
Hydraulic system....................................................................................... 15
ROPS - bolts ............................................................................................. 15
Tightening torque ...................................................................................... 16

2000h-Maintenance
ICA270-IN2EN1.pdf 2012-11-05
Machine description ............................................................................................................... 17
Identification ............................................................................................................ 17
Product identification number on the frame .............................................. 17
Machine plate............................................................................................ 17
Explanation of 17PIN serial number.......................................................... 18
Engine plates ............................................................................................ 18
Decals...................................................................................................................... 19
Location - decals ....................................................................................... 19
Safety decals............................................................................................. 20
Info decals................................................................................................. 22
Instrument/Controls ................................................................................................. 23
Locations - Instruments and controls ........................................................ 23
Locations - Control panel and controls...................................................... 24
Function description .................................................................................. 25
Controls in the cab .................................................................................... 27
Function description of instruments and controls in the cab ..................... 28
Electrical system...................................................................................................... 29
Main fuses................................................................................................. 29
Relays ....................................................................................................... 30
Fuses ........................................................................................................ 31
Fuses, battery disconnector/fuse box (Cab) ............................................. 31
Fuses and relay in cab heater box (Optional) ........................................... 32
Fuses in heater box................................................................................... 32
Relay in heater box ................................................................................... 32
Operation ............................................................................................................................... 33
Before starting ......................................................................................................... 33
Master switch - Switching on.................................................................... 33
Driver seat (Std.) - Adjustment.................................................................. 33
Driver seat (Option)- Adjustment............................................................... 34
Instruments and lamps - Checking............................................................ 34

2000h-Maintenance
ICA270-IN2EN1.pdf2012-11-05
Operator position....................................................................................... 35
View .......................................................................................................... 35
Interlock..................................................................................................... 36
Starting .................................................................................................................... 36
Start of diesel motor .................................................................................. 36
Operating................................................................................................................. 38
Operating the roller ................................................................................... 38
Vibration .................................................................................................................. 39
Vibration On/Off ........................................................................................ 39
Vibration - Activation ................................................................................. 39
Braking .................................................................................................................... 40
Normal braking.......................................................................................... 40
Emergency braking ................................................................................... 40
Switching off.............................................................................................. 41
Parking .................................................................................................................... 41
Master switch ............................................................................................ 41
Chocking the drums .................................................................................. 42
Long-term parking.................................................................................................................. 43
Engine ....................................................................................................... 43
Battery....................................................................................................... 43
Air cleaner, exhaust pipe........................................................................... 43
Fuel tank ................................................................................................... 43
Hydraulic reservoir .................................................................................... 43
Steering cylinder, hinges, etc. ................................................................... 44
Hoods, tarpaulin ........................................................................................ 44
Tires (All-weather)..................................................................................... 44
Miscellaneous ........................................................................................................................ 45
Lifting ....................................................................................................................... 45
Locking the articulation ............................................................................. 45
Lifting the roller.......................................................................................... 45