Dynapac BG39 Series Installer manual

CONCRETE EQUIPMENT
CONCRETE EQUIPMENTCONCRETE EQUIPMENT
CONCRETE EQUIPMENT
Manual number : 4700369451_ENG_NO.DOC
Revision : 4
BG39 Power Float
Instructions and spare parts catalogue

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SUMMARY
GENERAL SAFETY RULES...............................................................................................4
Machines submitted........................................................................................................................................4
Symbols...........................................................................................................................................................4
Important rules for your safety ........................................................................................................................4
Safety equipment ............................................................................................................................................4
Working area...................................................................................................................................................4
Power supply...................................................................................................................................................5
Starting the machine .......................................................................................................................................5
Operation.........................................................................................................................................................5
Maintenance....................................................................................................................................................5
Be alert............................................................................................................................................................5
GENERAL ...........................................................................................................................6
DESIGN...............................................................................................................................6
TECHNICAL DATA .............................................................................................................6
DIMENSIONS......................................................................................................................7
Working position .............................................................................................................................................7
Transport position ...........................................................................................................................................7
ASSEMBLY INSTRUCTIONS.............................................................................................8
INSTALLATION OF ENGINE BG39................................................................................................................8
INSTALLATION OF OPERATING HANDLE BG39 ........................................................................................9
INSTALLATION OF BLADES .........................................................................................................................9
TEST...............................................................................................................................................................9
WORKSHOP TOOLS .....................................................................................................................................9
ASSEMBLY INSTRUCTIONS BG39CC............................................................................10
INSTALLATION OF ENGINE BG39CC ........................................................................................................10
INSTALLATION OF OPERATING HANDLE BG39 CC................................................................................11
TEST.............................................................................................................................................................11
WORKSHOP TOOLS ...................................................................................................................................12
OPERATING INSTRUCTIONS..........................................................................................12
BEFORE STARTING....................................................................................................................................12
STARTING....................................................................................................................................................12
STOPPING....................................................................................................................................................13
FOLDABLE HANDLE....................................................................................................................................13
MAINTENANCE ................................................................................................................13
DAILY............................................................................................................................................................13
WEEKLY (50 hours)......................................................................................................................................13
SPARE PARTS CATALOGUE..........................................................................................14
RANGE OF POWER FLOATS......................................................................................................................15
ACCESSORIES ............................................................................................................................................15

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MAINTENANCE KITS...................................................................................................................................15
Dead man clutch...........................................................................................................................................16
Centrifugal clutch ..........................................................................................................................................18
Handle BG39GS............................................................................................................................................20
Handle BG39GF............................................................................................................................................22
Handle BG39GS with centrifugal clutch........................................................................................................24
Handle BG39GL............................................................................................................................................26
Lower part BG39 (for serial numbers after february 2006) ...........................................................................28
Lower part BG39 (for serial numbers before february 2006)........................................................................30
Centrifugal clutch ..........................................................................................................................................32

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GENERAL SAFETY RULES
M ACHINES SUBMITTED
Powered with : Electric, Pneumatic, Petrol or Diesel engine.
S YMBOLS
The words WARNING and CAUTION used in safety instructions, have the following meanings :
WARNING indicates hazards or hazardous procedures which could result in serious injury or death ,
if the WARNING is not observed.
CAUTION indicates hazards or hazardous procedures which could result in injury or damage to
equipment if the WARNING is not observed.
I MPORTANT RULES FOR YOUR SAFETY
WARNING
The machine must not be modified without prior consent of the manufacturer. Use only original parts.
If modifications are made without prior consent of the manufacturer there is a risk of serious injury to
the personal.
These safety recommendations have been compiled from international safety standards.
Local regulations must also be checked and observed. Before using the machine, read carefully
these instructions and keep them in a safe place.
Make sure that the signs about using, safety, and maintenance are always legible.
The use of the machine is restricted to the applications specified in the product literature.
Always change damaged parts immediately. Change wear parts in due time.
S AFETY EQUIPMENT
WARNING
The admissible sound level of 85 dB (A), can be exceeded because of the machine and/or the
application. Long time exposure to loud noise without ear protectors can cause permanent damage
to hearing.
Long time exposure to vibrations can damage the hands, fingers and wrists. Do not use the machine
if you are experiencing discomfort, cramp or pain. Consult a doctor before working again with the
machine.
Always use approved safety equipment. The following safety equipment applies to operators and
other personnel in the immediate vicinity of the working zone.
Safety helmet.
Ear protectors.
Dust mask in dusty environments.
Protective gloves.
Protective shoes.
Goggles.
To avoid the risk of clothes being caught in the machine, avoid wearing loose-lifting clothes. If you have long
hair, cover it with a hair net.
W ORKING AREA
WARNING

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Do not use the machine in explosive environments.
Do not operate a machine powered by a petrol or diesel engine in poorly ventilated spaces. These
types of engines produce toxic gases which can cause serious health troubles.
P OWER SUPPLY
WARNING
Make sure that the power supply equipment complies with the relevant safety requirements of the
local and the international standards.
- Electric machine: It must be ensured that the machine is connected to the voltage and the
frequency specified on the name plate. The power supply cable has to be properly sized. Check
that the cable and the plug of the machine are not damaged. Never switch off the machine by
pulling the plug from its socket. Use the machine switch. Keep the cable out of the moving parts
of the machine.
- Pneumatic machine: Check that the compressed-air hose and the hose coupling are not
damaged. Never attempt to loosen a compressed-air hose which is pressurized. First switch off
the air at the compressor and then leave the machine running itself to discharge the hose after
some seconds.
- Machine powered by petrol or diesel engine: Petrol has an extremely low flash-point and can
be explosive in certain situations. Keep away from all hot or spark-generating objects, do not
smoke, when handling fuel. Wait until the machine has cooled before filling the tank. Avoid
spilling petrol or diesel on the ground.
S TARTING THE MACHINE
CAUTION
Before starting make yourself familiar with the machine and make sure that the machine does not
show any obvious faults. Then start the machine according the instruction and spare parts
catalogue.
O PERATION
CAUTION
Use the machine only for the purpose for which it is intended. Make sure you know how to stop the
machine quickly in the event of an emergency situation. Do not touch rotating parts during operation.
M AINTENANCE
CAUTION
Maintenance work must only be carried out by skilled personnel. Keep unauthorized persons away
from the machine. Do not carry out maintenance work while the machine is moving or the engine is
running. Never use a machine which is damaged.
B E ALERT
CAUTION
Always concentrate on what you are doing. Use common sense. Never operate the machine if you are
tired or under the influence of drugs alcohol or other substances which can affect your vision,
reaction, ability or judgement.

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GENERAL
The DYNAPAC BG39 is designed for rough and fine trowelling of concrete floors.
The original manual is in English.
DESIGN
BG39 is driven by a four stroke petrol engine (1).
They are equipped with a dead-man handle (2) which stops the rotor as soon as it is released or if the
operator loose control of the operating handle (3).
The engine power is transmitted to the rotor supporting the blades (4) through a V belt clutch and a reduction
gear box (5). The blades are protected by a guard ring (6).
The blade control knob (7) provides an accurate and easy adjustment of the blade pitch.
The rotation speed of the blades should be adjusted by the throttle lever (8).
The engine stop is controlled by an ON-OFF switch (9) which avoid to loose the operating handle to stop the
engine.
The BG39 can be equipped of short or long operating handle.
1 Petrol engine .
2 Dead-man handle .
3 Operating handle .
4 Blades .
5 Reduction gear box .
6 Guard ring .
7 Control knob .
8 Throttle lever .
9 ON-OFF switch .
TECHNICAL DATA
BG39GF BG39GL
Total weight kg - (lb) 76 – (167,5) 88 – (194)
Rotor diameter mm - (in) 890 - (35) 890 - (35)
Blade speed (r.p.m.) 50 to 120 50 to 120
Number of blades 4 4
POWER UNIT
Engine brand HONDA
Model GX160 QX
Rated power kW - (hp) 3.6 (4.8)
At (r.p.m.) 3 600
Fuel Gasoline

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BG39GF BG39GL
Gasoline tank capacity l - (gal) 3.10 - (0.8)
Noise level
1
LpA dB(A)
LwA dB(A)
93
104
Vibration exposure
2
m/s
2
Uncertainty 7,50
1.08 3.12 0.47
OVERALL DIMENSIONS
L x w x h (mm) 1 800 x 930 x 1 010 2530 x 930 x 1 010
(in) 70.9 x 36.6 x39.8 100 x 36.6 x39.8
IMPORTANT
The above information is a general description only, is not guaranteed and contains no warranties of
any kind
DIMENSIONS
Dimensions in mm
W ORKING POSITION
T RANSPORT POSITION
1
measured in air at 1 m from the power floats dB(A) , according to ISO3744.
2
According to ISO5379

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ASSEMBLY INSTRUCTIONS
INSTALLATION OF ENGINE BG39
- Available for BG39 kit (without engine) P/N 4700369605 or for engine replacement.
- Screw in place the four studs (1) on the base (2) (Screw driver 5 mm width). Use Loctite 243 or
equivalent.
4 x washers (5) have to be placed between the engine and the base.
Then put the engine in place and secure it with washers (3) and nuts (4) (13mm flat spanner).
- Put in place the drive pulley (6) on the engine shaft without screwing the locking screw. Do not forget the
key (7).
- Install the cover holder on the engine and tight it with screws (8) and washer (9) (13mm flat spanner).
- Mount the complete lever (10) on the engine use 1 x washer (11) between the nut (12) and the engine.
Tighten the screw (13) and then secure it with nut (12) (2x13mm flat spanner) in order to let the complete
lever praticly free in rotation.
- Put in place the V-belt (14) and tighten locking screws (15) in order to get the 3 x pulleys in line (3mm
Hexagonal spanner).
- Hook the spring (16) to the guide screw (17).
- When bending the V-belt by hand, using lever (10) the gap between guide screws and V-belt should be
approx.3 mm. If necessary adjust the gap with screw (18) and washer (19) (5mm Hexagonal spanner +
17mm flat spanner).
- Connect the cable 21 on the stop engine cable and
connect the cable 22 on the engine body.

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INSTALLATION OF OPERATING HANDLE BG39
- Take off the 4 x nuts and washers from the base . Then put in place the operating handle and secure it
with washers and nuts ( 17mm Flat spanner).
- Slide the electrical cable inside the protective tube of the operating handle and connect it to the ON/OFF
switch.
- Hook up the throttle cable for each particular engine (Cruciform screw driver) . When throttle control is
fully pushed in, engine throttle control should be against idle adjustment stop . If adjustment in cable
length is necessary , make adjustment at handle end of the cable (3mm Screw driver).
- Dismantle the V-belt cover (10mm Flat spanner). Then slide the clutch cable through the adjusting screw
of the guard ring and through the tensioning lever hole . By hand let the tensioning lever bend slightly the
V-belt and then tighten the tensioning lever screw (3mm Screw driver). Ensure that when the dead man
handle is grip the V belt is normally tensioned and when it is released the V belt is not tensioned.
- If necessary make adjustment of tensioning by the adjusting screws situated at each end of the cable .
- Put in place the V-belt cover.
- Turn trowel control knob in a counter-clockwise direction until rotation is impossible. Take off the pin from
the fork, slide the cable into the fork and then secure it with the pin.
INSTALLATION OF BLADES
- Slip the blade in place on the trowel arm.
- Secure the blades with the spring clips supplied (2 per blades).
TEST
ALWAYS HAVE THE THROTTLE AT IDLE WHEN STARTING ENGINE
- Check engine oil level.
- Fill gasoline tank.
- Set ON/OFF switches on "ON" position (on engine and operating handle).
- Start the engine (see engine operating manual) and if necessary adjust throttle cable and clutch cable for
proper operation.
- Set the engine to 3000 rpm (see engine instruction manual).
WORKSHOP TOOLS
- 1x Screw driver 5 mm width.
- 1x 10mm Flat spanner.
- 1x 17mm Flat spanner.
- 2x 13mm Flat spanner.
- 1x 3mm Hexagonal spanner.
- 1x 5mm Hexagonal spanner.
- 1x Screw driver 3 mm width.
- 1x Cruciform screw driver.

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ASSEMBLY INSTRUCTIONS BG39CC
INSTALLATION OF ENGINE BG39CC
Available for BG39CC Kit (without engine) P/N 4700369607 or for engine replacement .
-4 washers have to be placed between the engine and the base.
-Put in place the engine on the plate (3) and secure it with washers (1) and screw (2) (13mm flat spanner)
.
-The clutch (4) and the key (5) (delivered with the HONDA engine) on the engine shaft .
-Then screw in place the cover holder (6) on the engine flange with screws (7) and washers (8) (13mm flat
spanner ) .
-Secure the clutch with spacer (9) and screw (10) (17mm flat spanner .
-Put in place the V-belt (11) and tighten it with the pulley (12) (8mm hexagonal spanner and 17mm flat
spanner) Put in place the V-belt cover with washers (15) and screws (16) (13mm flat spanner).
- Connect the cable 17 to the stop engine cable .

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- Connect the ground cable 18 to the cover holder
using washer (13) and screw (14).
INSTALLATION OF OPERATING HANDLE BG39 CC
-Take off the 4 x nuts and washers from the base . Then put in place the operating handle and secure it
with washers and nuts ( 17mm Flat spanner).
-Connect the yellow / green cable to one of the screws of the operating handle.
-Connect the red wire of the operating handle to the red wire of the base (see photo page 7).
-Hook up the throttle cable for each particular engine (Cruciform screw driver) . When throttle control is
fully pushed in, engine throttle control should be against idle adjustment stop . If adjustment in cable
length is necessary, make adjustment at engine side.
-Turn trowel control knob in a counter-clockwise direction until rotation is impossible. Take off the pin from
the fork, slide the cable into the fork and then secure it with the pin.
TEST
ALWAYS HAVE THE THROTTLE AT IDLE WHEN STARTING ENGINE
-Check engine oil level.
-Fill gasoline tank.
-Set safety switch on "ON" position (on engine and operating handle).
-Start the engine (see engine operating manual) and set the engine speed to 3000 rpm . If necessary
adjust throttle cable for proper operation.

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WORKSHOP TOOLS
-1x 10mm Flat spanner.
-1x 13mm Flat spanner.
-1x 17mm Flat spanner.
-1x 5mm Hexagonal spanner .
-1x 8mm Hexagonal spanner .
-1x Screw driver 3 mm width.
-1x Cruciform screw driver.
OPERATING INSTRUCTIONS
CAUTION
Keep clear of rotating parts when operating.
Always have throttle position at idle when starting engine.
Never lift by the guard-ring
Remove smoothing disc before lifting.
Always test dead-man handle for proper operation before beginning.
Never refuel while running or while engine is hot
Refuel in well ventilated area, away from sparks, and open flame.
Always disconnect spark plug before servicing.
Always disconnect the power supply before servicing
BEFORE STARTING
ALWAYS HAVE THE THROTTLE AT IDLE WHEN STARTING ENGINE
- Check engine oil level.
- Fill gasoline tank.
- Make sure that all blades are at the same angle. If necessary adjust the blade angle.
- Be sure that the locking handle of the foldable handle is firmly tightened.
Locking handle
STARTING
- Turn the fuel valve "ON".

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- Set ON/OFF switches on "ON" position.
- Close choke located on the engine only if the engine is cold.
- After the engine starts open choke for smooth running and let the engine warm up for two or three
minutes at idle speed. Adjust the throttle at desired speed and then clamp slowly the dead man handle in
order to start the blades rotating.
STOPPING
- Release the dead man handle.
- Set throttle at idle speed.
- Set the ON/OFF switch to "OFF" position.
FOLDABLE HANDLE
Tanks to its foldable handle BG39GF is easily transportable .
MAINTENANCE
DAILY
Clean cement from machine.
Check engine oil level. Add oil as needed to reach up the maximum level.
Do not overfill. Refer to the engine instruction book.
Clean air filter foam cover.
Check blade pitch adjustment for proper operation.
Check "ON-Off" switch and dead man handle for proper operation.
WEEKLY (50 HOURS )
Check blades for excessive wear. If necessary reverse or replace blades.
Change engine oil. Refer to the engine instruction book.
Grease the blade arms (4 grease nipples) with SHELL Retinax HD grease or equivalent.
Check gear box oil level. Add oil as needed to reach up the maximum level. OIL MOBIL SHC634.

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SPARE PARTS CATALOGUE
RESERVDELSTÄLLNING
Följande uppgifter ska lämmas vid beställning av
reservdelar för att undvika leveransfel :
1. Maskintyp.
2. Maskinens seriunmmer.
3. Antal av önskad reservdel.
4. Reserdelens artikelnummer.
5. Reservedelens benämning.
6. Måttupgifter vid beställning av metervara.
ORDERING SPARE PARTS
To avoid errors in delivery, please give the following
information when ordering spare parts :
1. Type of machine.
2. Machine serial number.
3. Quantity required.
4. Part number.
5. Parts description.
6. Dimensions when ordering per length.
ERSATZTEILBESTELLUNG
Zur Vermeidung von Fehllieferungen sind bei der
Bestellung von Ersatzteilen folgende Angaben zu
machen :
1. Mashinentyp.
2. Herstellungsnummer.
3. Bestellmenge. (Quantity)
4. Ersatzteilbenennung. (Part N°)
5. Ersatzteilbenennung. (Description)
6. Massangaben bei Bestellung von Meterware.
ORDINI DI RICAMBI
Per evitare errori nelle consegne di ricambi, Vi
preghiamo di comunicarci le seguenti informazioni al
momento dell ‘ordinazione :
1. Tipo di macchina.
2. Numero di serie della macchina.
3. Quantitá dei pezzi desiderati. (Quantity)
4. Numero di codice del pezzo. (Part N°)
5. Descrizione del pezzo di ricambio. (Description)
6. Misura, in caso di ordine per metro.
PEDIDO DE RECAMBIOS
Para evitar errores en las entregas, deberá indicarse
los siguientes datos al hacer un pedido de
recambios :
1. Tipo de máquina.
2. Número de serie.
3. Cantidad de piezas deseadas. (Quantity)
4. Número de artículo de la pieza de recambio. (Part
N°)
5. Denominación de la pieza. (Description)
6. Indíquese la medida al solicitar un artículo que se
expide por metros.
COMMANDE DE PIECES DE RECHANGE
Les indications suivantes doivent être fournies lors
de la commande de pièces de rechange, afin d’éviter
toute erreur de livraison :
1. Type de machine.
2. Numéro de série.
3. Quantité désirée de pièce de rechange. (Quantity)
4. Numéro de la pièce de rechange. (Part N°)
5. Description de la pièce de rechange. (Description)
6. Longueur en cas de commande par mètre.

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SPARE PARTS
Note : To place spare part order, use :
- The serial number of the machine
- The description and the part number
RANGE OF POWER FLOATS
Type Engine brand Order
numbers Description
BG39GS HONDA 4700369257 DYNAPAC Blade arms
BG39GS HONDA 4700369586 HEXAGONAL Blade arms
BG39GF HONDA 4812050353 DYNAPAC Blade arms
BG39GF HONDA 4812050354 HEXAGONAL Blade arms
BG39GL HONDA 4700369588 DYNAPAC Blade arms
BG39GL HONDA 4700369587 HEXAGONAL Blade arms
BG39CC HONDA 4700369604 HEXAGONAL Blade arms
ACCESSORIES
Description BG39
DYNAPAC Blade
arms
BG39
Hexagonal blade
arms
Set of 4 blades 4700701364 4700364830
Spring clips (8 per machine) 4700702681 -
Smoothing disc 4700364767 4700364767
Lifting eye 4700368353 4700368353
Wheel kit 4700368413 4700368413
MAINTENANCE KITS
SPARE PARTS IN THE
MAINTENANCE KITS BG39 GF
P/N 4812050348 BG39 GS P/N 4700369461 BG39GL P/N 4700369823
Clutch cable 4700363517 4700363517 4700368394
Throttle cable 4700368100 4700368100 4700368393
Blade angle cable 4700187356 4700365494 4700368395
V-belt (2) 4700369259 4700369259 4700369259
Dead-man handle 4700363518 4700363518 -
Spark plug 4700361242 4700361242 4700361242
Air filter element 4700361246 4700361246 4700361246
Air filter foam 4700361247 4700361247 4700361247
Carburettor gasket set 4700361252 4700361252 4700361252

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D EAD MAN CLUTCH
BG39
All types
Ref. Description P/N Qty
1 Lever 4700363489 1
2 Spacer 4700363490
4700365642
‡
1
3 Pulley 4700363491 1
4 Pulley 4700363498 1
5 Nut 4700182119 1
6 Engine HONDA 4700182352 1
7 Cover holder 4700363509 1
8 Bearing 4700363511 1
9 Screw 4700508074 1
10 Retaining ring 4700100322 1
11 Screw 4700516002 1
12 Screw 4700503013
4700369904
*
1
13 Washer 4700180918 7
14 Nut 4700363512 1
15 Nut 4700570005 4
16 Washer 4700615043 4
17 V-belt 4700363516
4700369259
*
1
18 Spring 4700363534 1
19 Cover 4700363422
4700369250
*
1
21 Belt guide 4700363536 2
22 Screw 4700500171 2
23 Nut 4700570004 5
24 Screw 4700503010 2
25 Screw 0147300033 2
27 Washer 4700600006 2
28 Screw 4700187171 1
29 Screw 4700533024 1
30 Key 4700351046 1
31 Dynapac Decal 4700704500 1
32 Model Decal 4700368310 1
‡
From serial number 9507007 and serial numbers 9506144 to 9506168 and 9506948 to 9506957

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C ENTRIFUGAL CLUTCH
BG39
All types
Ref. Description P/N Qty
1 Clutch cpl. 4700365639 1
2 Washer 4700603009 1
3 Spacer 4700365641 1
4 Pulley 4700363491 1
5 Spacer 4700365642 1
6 Nut 4700586018 1
7 Engine 4700182352 1
8 Cover holder 4700365643 1
9 Bearing 4700363511 1
10 Screw 4700365682 1
11 Retaining ring 4700151007 1
12 Screw 4700362216 1
14 Nut 4700570005 4
15 Washer 4700615043 4
16 V-belt 4700369259 1
17 Model decal 4700368310 1
18 Decal 4700704500 1
19 Cover 4700369250 1
20 Screw 0147300033 2
22 Washer 4700600006 2
23 Screw 4700503010 2
24 Screw 4700363501 1
25 Washer 4700600004 1
26 Cable shoe 4700960037 1
27 Cable shoe 4700180079 1
28 Wire Y/G 4700185961 0,2m
29 Key 4700351046 1
30 Washer 4700600007 1

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H ANDLE BG39GS
BG39GS
P/N 4700369257
Ref. Description P/N Qty
1 Handle holder 4700363492 1
2 Cable tensionner 4700363493 1
3 Pulley 4700363494 1
4 Shaft 4700363495 1
5 Operating handle 4700368324 1
6 Sleeve 4700363500 1
7 Pin 4700110682 1
8 Screw 4700363501 3
9 Washer 4700600007 3
10 Screw 4700363502 1
11 Cable stop 4700363503 1
12 Screw 4700185920 2
13 Blade angle cable 4700365494 1
14 Handle 4700363505 1
15 Handle 4700363506 1
16 Pin 4700630007 2
17 Washer 4700604007 4
18 Nut 4700586018 4
19 Clutch cable 4700363517 1
20 Dead man handle 4700363518 1
21 Cable stop 4700363519 1
22 Throttle cable 4700368100 1
23 Throttle lever * 4700368434 1
24 Screw 4700541537 2
25 Expanding screw 4700364762 1
26 Handle holder 4700364758 1
27 Screw 4700500026 1
28 Screw 4700533034 1
29 Nut 4700586001 1
30 Handle 4700364759 1
31 Handle 4700364757 1
32 Cable shoe 4700185645 2
33 On/Off switch 4700364763 1
34 On/Off plate 4700365538 1
35 Membrane 4700364765 1
36 Sealing washer 4700364766 1
37 Cable 4700364119 1.7m
38 Belly cushion 4700365495 1
39 Dynapac Decal 4700360599 1
40 Decal 4700365464 1
41 Option : Lifting eye cpl. 4700368353 1
42 Nipple * 4700368433 1
43 Holder 4700368101 1
44 Decal 4700368102 1
45 Screw 4700100145 2
* Kit throttle lever P/N 4700117268