Dynaset HSP 2600 User manual
HSP 600
HSP 1500
HSP 2600
HSP 4000
HSP 7000
HSP 10000
HSP 16000
06/18
rev 1.2
HYDRAULIC SUBMERSIBLE PUMPS
USER MANUAL
Download PDF version from www.Dynaset.com/manuals Keycode: KL6SLG
Dynaset Oy | Menotie 3, FI-33470 Ylöjärvi, Finland | tel: +358 3 3488 200 | inf[email protected] | www.dynaset.com 3
Congratulations!
You have just purchased DYNASET hydraulic equipment!
The equipment allows you to maximize the productivity and
efficiency of your mobile machine. Read this User Manual
before using your new equipment. It contains important
information that will help you to take the full advance of the
technical features avaible in your equipment.
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1. GENERAL 7
1.1. PRODUCT INFORMATION 7
1.2. PRODUCT IDENTIFICATION KEY 8
1.3. TYPE PLATE 8
1.4. HSP PUMP LINE-UP 9
1.5. MAIN COMPONENTS OF HSP PUMP 10
2. SAFETY 11
2.1. SAFETY PRECAUTIONS 11
2.2. SAFETY EQUIPMENT 11
2.3. OPERATING SAFETY 12
2.4. MAINTENANCE SAFETY 13
2.5. WARNING LABELS 13
3. OPERATING PRINCIPLES 15
3.1. OPERATING DESCRIPTION 15
4. INSTALLATION 17
4.1. INSTALLATION TO A HYDRAULIC TOOL LINE 17
4.2. HYDRAULIC FLUIDS 19
4.3. CONNECTING HYDRAULIC HOSES 19
4.4. CONNECTING THE DISCHARGE LINE 20
5. OPERATION 21
5.1. BEFORE STARTING THE HSP PUMP 21
5.2. STARTING THE HSP PUMP 22
5.3. HEAD DIAGRAMS OF THE HSP PUMP 22
5.4. STOPPING THE HSP PUMP 24
6. MAINTENANCE 25
6.1. MAINTENANCE INTERVALS 25
6.2. HYDRAULIC FLUIDS 25
6.3. CLEANING THE HSP PUMP 26
6.4. GREASE FILL 26
6.5. TROUBLESHOOTING 27
HYDRAULIC SUBMERSIBLE PUMPS
TABLE OF CONTENTS
Picture 1: Identication key for HSP pumps 8
Picture 2: Type plate 8
Picture 3: HSP pump line-up 9
Picture 4: Main components of HSP pump 10
Picture 5: Operation description of HSP pump 15
Picture 6: Example of tool line installation 18
Picture 7: Connecting hydraulic hoses 19
Picture 8: Connecting the discharge line 20
Picture 9: Placing the HSP pump into the pumping location 21
Picture 10: Starting the HSP pump 22
Picture 11: Stopping the HSP pump 24
Picture 12: Lift the HSP pump out of the pumping location 24
HYDRAULIC SUBMERSIBLE PUMPS
TABLE OF PICTURES
7
HYDRAULIC SUBMERSIBLE PUMPS
GENERAL
1. GENERAL
This manual contains general information about assembly, installation, operation
and maintenance of the DYNASET HSP hydraulic submersible pumps.
ATTENTION!
Read this user manual before installation, use or maintenance of the HSP
pump to ensure proper handling, operation and maintenance right from
the beginning. Pay attention to warnings and safety instructions. READ
CHAPTER ”2. SAFETY” for more information. for more information.
1.1. PRODUCT INFORMATION
Dynaset HSP hydraulic submersible pumps are designed for fast and efficient
pumping of water and other liquids. The volute and impeller of the HSP pump
are made of wear-resistant material which makes it a perfect choice for pumping
liquids containing impurities and solids
DYNASET submersible pumps can be used in municipal services, civil engineering,
industry, agriculture, off shore etc.
8Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
GENERAL
1.2. PRODUCT IDENTIFICATION KEY
Picture 1: Identification key for HSP pumps
1.Product group HSP Hydraulic Submersible Pumps.
2.Standard discharge. The volume rate of water flow that HSP model can produce.
3.Head of standard discharge. The head in which the standard discharge of the
HSP pumps are measured.
4.Maximum hydraulic flow from the hydraulic system of base machine that HSP
pump is designed to run.
1.3. TYPE PLATE
Picture 2: Type plate
The products type plate shows the following information.
1. Product identification key
2. Product code
3. Serial number
4. Maximum hydraulic flow
5. Maximum hydraulic pressure
6. Production month / year
7. Output water flow rate
at head of 5 meters.
8. Manufacturer’s contact
information
9
HYDRAULIC SUBMERSIBLE PUMPS
GENERAL
1.4. HSP PUMP LINE-UP
Picture 3: HSP pump line-up
1. HSP 600
2. HSP 1500
3. HSP 2600
4. HSP 4000 - 7000
5. HSP 10000
6. HSP 16000
10 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
GENERAL
1.5. MAIN COMPONENTS OF HSP PUMP
Picture 4: Main components of HSP pump
1. Pump body
2. Hydraulic motor
3. Impeller
4. Bottom plate, intake
5. Screen
6. Quick coupling, outlet
7. Gasket cover
8. Support bearing
9. Grease nipple
11
HYDRAULIC SUBMERSIBLE PUMPS
SAFETY
2. SAFETY
2.1. SAFETY PRECAUTIONS
ATTENTION!
Operators and maintenance personnel must always comply with local
safety regulations and precautions in order to close out the possibility of
damages and accidents.
The pressure in hydraulic circuit of HSP pump is considerably high. Keep the
condition of your equipment and hydraulic system under constant observation.
WARNING
HIGH PRESSURE WATER AND OIL!
Can cause severe injuries.
Always wear appropriate clothing
and safety equipment.
Couplings, valves and hoses need to be kept tight and clean to avoid possible
leakages. Leaks in the hydraulic system must be repaired immediately to avoid
injuries caused by high pressure blowouts.
In order to avoid accidents, it is not allowed to clean or inspect HSP pump when
hydraulic fluid circuit is pressurized. Prior to any cleaning, inspection and service,
hydraulic system of your base machine must be stopped and all hydraulic fluid
circuits must be depressurized.
Do not lift the pump by the hydraulic hoses.
2.2. SAFETY EQUIPMENT
Always wear appropriate clothing and safety equipment such as safety goggles,
safety shoes and ear protection when operating the HSP pump.
12 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
SAFETY
2.3. OPERATING SAFETY
When operating the HSP pump, beware of machinery parts warmed by hot
hydraulic oil.
WARNING
RISK OF BURNS!
The unit parts and hydraulic oil can
be hotter than 80 °C!
Wear personal safety equipment!
Never aim high pressure water at a person.
WARNING
HIGH PRESSURE WATER!
Never aim high pressure water at a person.
This can cause severe injuries.
ATTENTION!
Do not exceed the maximum pressure.
13
HYDRAULIC SUBMERSIBLE PUMPS
SAFETY
2.4. MAINTENANCE SAFETY
ATTENTION
Installation and service of hydraulic equipment must be performed by
qualified and experienced personnel only.
NOTE!
When carrying out any maintenance to HSP pump keep the components
of the system clean. This is to ensure safe, reliable and longlife operation of
your equipment.
Hydraulic system of a base machine should be maintained according to the service
program.
2.5. WARNING LABELS
Product recipient is obligated to place warning labels on the DYNASET product.
Attach labels to visible and appropriate place onto or close to DYNASET product
where it’s easily seen. Clean surface with solvent detergent before attaching labels.
READ OPERA
TING
INSTRUCTIONS.
BEWARE OF HIGH
PRESSURE SPLATTERS.
KEEP FROM
FREEZING.
14 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
SAFETY
15
HYDRAULIC SUBMERSIBLE PUMPS
OPERATING PRINCIPLES
3. OPERATING PRINCIPLES
3.1. OPERATING DESCRIPTION
Simple construction ensures reliability and long service life of DYNASET HSP
pump. Robust steel structure comprises discharge channel unit with incorporated
pump housing.
Pump sub-unit consists of a hydraulic motor, body and impeller. Both body and
impeller are made of high quality wear resistant steel. Hydraulic motors are gear,
gerotor or piston type depending on pump. Pump can run dry because motor seal
is oil lubricated, no water cooling required.
Picture 5: Operation description of HSP pump
1. The pump is driven by hydraulic motor. Hydraulic motor rotates the Impeller.
2. Water flows to inlet chamber via detachable screen.
3. The operation of the pump is based on the pressure shocks distributed by a
three-blade impeller that goes from the pump housing and alternates through
two discharge channels.
4. When the discharge pipes join together, the pressure shocks cause slight low
pressure in the discharge channel in the rest mode, boosting its commencing
work pace.
5. Water output via quick coupling.
16 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
OPERATING PRINCIPLES
17
HYDRAULIC SUBMERSIBLE PUMPS
INSTALLATION
4. INSTALLATION
4.1. INSTALLATION TO A HYDRAULIC TOOL LINE
The HSP pump is recommended to be installed into the base machine’s existing
hydraulic tool line. Usually other installations are not required and the HSP pump
can be operated from the existing controls.
Install the hydraulic tool lines pressure (P) and return (T) ports to their
corresponding ports in the HSP pump.
Ensure that the hydraulic flow of the base machine is sufficient to run the unit. At
least the nominal hydraulic flow must be available to get the maximum output
power. Lower hydraulic flow reduces pumping output.
ATTENTION!
Ensure that the filtering degree and cooling capacity of the hydraulic
system are sufficient. READ CHAPTER“10. TECHNICAL SPECIFICATIONS” for
more information.
18 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
INSTALLATION
In the picture 6 is an example of installing the HSP pump into a existing tool line.
Picture 6: Example of tool line installation
1. DYNASET HSP pump
2. Quick couplers for
hydraulic connection
3. Base machines hydraulic valves
4. Base machines
discplacement pump
5. Oil cooler
6. Oil filter
7. Oil tank
19
HYDRAULIC SUBMERSIBLE PUMPS
INSTALLATION
4.2. HYDRAULIC FLUIDS
To use proper hydraulic fluid READ CHAPTER “6.2. Hydraulic fluids” for more
information..
4.3. CONNECTING HYDRAULIC HOSES
Pressure- (P) and return (T) lines of a hydraulic system are connected to the
DYNASET unit’s corresponding hydraulic ports.
Picture 7: Connecting hydraulic hoses
Rotation direction is marked with arrow next to inlet. Observe the arrow to ensure
the flow is in proper direction.
NOTE!
Cross connection of hydraulic hoses will not damage the motor, but the
output of the HSP pump is decreased.
20 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | [email protected] | www.dynaset.com
HYDRAULIC SUBMERSIBLE PUMPS
INSTALLATION
4.4. CONNECTING THE DISCHARGE LINE
Discharge hose is to be connected to the HSP pump with a quick coupling. Ensure
that there are no sharp bends in order to avoid power loss.
Picture 8: Connecting the discharge line
This manual suits for next models
6
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