AirSaver F2 Installation instructions

SETUP & INSTALLATION MANUAL
F2 Cushioning System
®

1
Introduction and Safety
AIRSAVER F2 AIR CUSHIONING SYSTEM INTRODUCTION
SAFETY INSTRUCTIONS
AIRSAVER SETUP & INSTALLATION MANUAL
TABLE OF CONTENTS
ASV2
AirSaver F2
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Make sure the power is disconnected before touching any electrical part of
the machine.
In case of an emergency, press the red emergency button on top of the
machine. Aer the emergency has cleared, start the machine as described
in the “Getting Started” section.
During installation and setup, the machine should be off and power should
be disconnected.
Before replacing any parts, the machine should be turned off, disconnected
and completely cooled down.
The AirSaver F2 Air Cushioning System creates on-demand void-fill Air Pillows
to streamline your shipping operations and reduce costs. The AirSaver system
offers many advantages over traditional packaging materials like peanuts,
paper or foam. The Air Pillow materials are stored flat on a roll until they are
inflated and ready to use, which significantly reduces storage and shipping
costs. In addition, Air Pillows are cleaner and easier to use compared to
traditional materials and are the preferred packaging material of choice by
today’s consumers. The AirSaver film material is recyclable and can be reused,
which makes Air Pillows the most environmentally friendly packaging material
in the market.
Introduction & Safety .........................................1
Diagram...............................................................2
F2 Machine Setup................................................3
Getting Started....................................................5
Optional Accessories...........................................6
Safety Precautions..............................................9
Troubleshooting..................................................9

ASV2
AirSaver F2
2
Diagram
A. Emergency Stop Button
B. Lever
C. Air Pillow Film Stand with Bracket
D. Hand Screws and Washers
E. Metal Feeding Rods
F. Sealing Mechanism
G. Feeding Tube
Figures:
Machine:
Place the AirSaver F2 on a flat surface or on the AirSaver Mobile Cart to
begin set up process.
F2 MACHINE DIAGRAM:
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
C.
A.
E.
D.
F.
B. G.

ASV2
AirSaver F2
3
F2 Machine Setup
F2 MACHINE SETUP
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterth
e
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.

ASV2
AirSaver F2
F2 Machine Setup
4
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.

ASV2
AirSaver F2
5
Getting Started
1.
2.
GETTING STARTED
3.
2” x 8”
4” x 8”
5” x 8”
8” x 8”
12” x 8”
12” x 16”
7
3
3
2-4
2-3
8
7
7
7
7
7
7
8
7
7
7
4
8
Recommended Machine Settings
Size Fan
Temp Speed
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
WARNING: If you adjust the
fan speed too much, you
may have Air Pillows that do
not have sufficient air or Air
Pillows that are too full which
might not seal properly.
Place the AirSaver Air Pillow
Collection Basket or a large bin
in front of the machine to use to
collect/store the pillows.
Press the start button to begin
generating pillows. Use the
stop button to manually stop
the process.
Each F2 Machine has a red
emergency stop button at the
top. When the button is pressed
down, the machine will stop
instantly and a red light will
illuminate from the button. To
release the emergency stop
button, turn it clockwise. The
machine will not run until the
stop button is released.

ASV2
AirSaver F2
6
Optional Accessories
OPTIONAL ACCESSORIES
Sensor attached to the AirSaver
Air Pillow Collection Basket.
Metal Extension Feeding Rods
AirSaver F2 Pillow
Small Collection Basket
Please refer to above images A & B to assemble
the Film Roller. Use the six screws & triangle
brace provided.
Loosen (but DO NOT remove completely) the back
three hand screwson the F2 Machine.
Connect the assembled Film Roller to the back
three hands screws on the F2 Machine. Once in
place, tighten the three screws.
Screw in the three metal rods into the designated
screw holes (one on the F2 machine, Two on the lm
Roller). Once the rods are in place take the white
washer and place it through the middle rod.
Flip the lever located on top of the F2 Machine
to the Open position.
Load film onto the Film Roller ensuring that the text
Loads toward machineis in that direction. Afterthe
film has been loaded, refer to the above image to
properly feed the filmthrough the three metal rods.
On the side of the filmthat is closest to the machine,
create a small opening and thread it through the
feeding tube. Pull the film to the front of the machine.
Flip the lever located on the top of the F2 Machine
to the Close position.
On the back of the F2 Machine, plug in the power
cable and turn on the power switch.
Press the Adjust button to configure the panel
with the recommended setting located on top of
the F2 Machine. Press and hold the Mode button
to cycle the various options provided.
Metal Extension Feeding Rods are
needed when using 12” or larger
rolls of film. Attach the extension
rods by screwing them into the
existing rods.
The AirSaver Pillow Small Collection
Basket is designed to hold up to
10.4 cubic feet of Air Pillows. The
casters make it easy to transport
materials from one shipping station
to another.
Another option includes the sensor
which can be attached directly to
the unit. When running the machine
with the sensor, it will automatically
stop when the basket is full, never
overflowing. Once the basket is low
on Air Pillows, it will automatically
start filling the collection basket
with more pillows.
WARNING: By disabling the sensor, the F2 Machine will continue to
generate air pillows until you manually stop the machine or until it runs
out of film supply.

ASV2
AirSaver F2
7
Optional Accessories
AirSaver Pillow
Large Collection Basket
The AirSaver Air Pillow Large Collection
Basket is double the size of our Small
Collection Basket holding up to 21 cubic
feet of air pillows. This lightweight basket
is on casters and is designed for mobility
so that you can fill the basket with Air
Pillows and move from one area to another.
Reduce costs and streamline your shipping
operations with this accessory. Ideal to use
with timing mode.
*Not compatible with optional sensor.
AirSaver F2 Mobile Cart
The AirSaver Mobile Cart increases
efficiency to shipping operations. The
AirSaver F2 Machine can be placed on
top of the mobile cart and is ready to
use without needing to mount it. It has a
full range mobility allowing you to move
from one shipping station to another.
You can store up to four boxes of
AirSaver Film, saving you additional
valuable space in the warehouse.
AirSaver F2 Foot Pedal
The AirSaver Foot Pedal plugs directly into
the AirSaver unit. With a simple step of the
foot pedal the F2 machines becomes a hands
free operation as result increasing packing
speed and efficiency.

ASV2
AirSaver F2
8
Optional Accessories & Safety Precautions
AIRSAVER F2 CUSHIONING SYSTEM
SAFETY PRECAUTIONS
AirSaver Film Hopper
The AirSaver Film Hopper can be placed to
conveniently pull Air Pillows from overhead
packing tables and packing lines. This will
help prevent strain for larger fullfillment
operations and enable packers to pack
more products quickly.
Do not operate beyond its specified temperature, humidity or power
source ratings. Do not use in an extreme
environment where high temperature or high humidity exists. Use the
F2 Cushioning System at temperatures within 0°C~40°C / 32°F~104°F
(Storage). Altitude up to 6,561 feet.
Input Rating: 100-240VAC, 50/60Hz, 5A
This appliance is supplied with a molded three pin mains inlet for your
safety and covenience. A 13 amp fuse is fitten in this inlet.

ASV2
AirSaver F2
9
TROUBLESHOOTING
Problem: Solution:
Machine will not run
when I press start
Check if the red emergency light is on and the button is pressed
down. If it is, twist the button counter clockwise to release the
button.
Film bags are not
sealing properly
A. Check temperature settings to verify it is the
C. Remove cover and make sure sealing mechanism
is free of debris and/or loose plastic.
If issue persist Contact AirSaver Technical
Assistance 1-800-782-9008
Bags caught in the
sealing mechanism
Machine constantly
starts and stops If issue persists Contact AirSaver Technical Assistance
1-800-782-9008
Error 1 Message
Error 2 Message
Heating Unit Controller Failure
Action: Reboot AirSaver F2.
If issue persists Contact AirSaver Technical Assistance
1-800-782-9008
Fan Controller Failure
Action: Please reboot AirSaver F2 If issue persists Contact
AirSaver Technical Assistance 1-800-782-9008
Motor Controller Failure
Action: Reboot AirSaver F2 If issue persists Contact AirSaver
Technical Assistance 1-800-782-9008
Out of Film or Film Sensor Failure
Action: Film is empty, Check if lm is loaded correctly, If issue
persists Contact AirSaver Technical Assistance 1-800-782-9008
Error 3 Message
Error 4 Message
Error 5 Message
Troubleshooting
Non-AirSaver Film Installed
A. Pull out the lm that is caught in the sealing mechanism and
remove the pillows that are stuck. Make sure to clean any debris
that may be stuck in the sealing mechanism and you are ready to
re-insert the lm and press start.
B. Blade needs to be changed.
If issue persists Contact AirSaver Technical Assistance
1-800-782-9008

NOTES
ASV2
AirSaver F2
Toll Free: 800-782-9008
Local: 951-738-4650
Fax: [phone]
Email: [e-mail]
Web: www.airsaverpack.com
10