EASTONTECH EW Series User manual

EW-06G OPERATION MANUAL
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Edition No.: 2021 Rev 0
WENZHOU EAST WORLD IMPORT&EXPORT CO., LTD.
(CE, ISO9001)
EW Series Wire Stripping Machine
Operation Manual
(FOR EW-06G)
Add:Building No.2 丨Xingdong Industrial Park 丨NO.188 Wangxin Road 丨Dongshan
Street 丨Ruian 丨Zhejiang Province 丨China P.C.-325200
Website: www.ew-wirestripping.com
Email:[e-mail]
Tel/Fax:[phone]

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Technical Specification
Model
EW-06G
Stripping length
90mm
Diameter Increments
0.01mm
Capacity
400-800pcs/h(depends on wire material)
Wire diameter
3.0-18mm
Length accuracy
±(0.002*L)mm
Max. stripping layer
9 layers
Noise level
<70dBA
Display
Touch Screen
Knife blade
4, material: Imports Switzerland tungsten steel
Centering slab
4, material: Imports tungsten steel
Clip wire device
Automatically adjust core, the dynamo drives and
clip tight strength process control.

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Panel Operation
Main screen
1. Start
2. Stop
3. Reset
4. Count cleared
5. Program: save data. Continuation: automatic running after 1 program
completed without further setting. Eg. 1 means machine will stop for 1
second for another round of working.
6. Layer: When the number of stripping layers is set, it will automatically
display the number of processed layers for easy identification.
7. Total：total needed production qty
8. Output：batch qty.
9. Auto：Shift from auto /manual mode.
10. Push-on starter： choose start mode, 0 = press touch screen start; 1= pedal
start.

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11. Start screen: Return to the screen when the power is turned on.
12. Parameter screen: setting parameter.
13. Manual screen: Each action can be observed by entering this screen,
which is convenient for manual adjustment, knife change or card line
usage.
14. Program copy: Copy the existing program data to another program: can
copy 00-99
Parameter screen
1. Auto advance speed：control blades moving forward speed, the larger of
the number is , the faster it works.
2. Auto feed speed: (0-9) the speed of the knife holder when cutting off the
wire or cutting the wire jacket. The thicker the wire, the slower speed
should be, otherwise the tool will be damaged.
3. Auto clamp speed: (0-9) the speed of clamp when clamping the wire ;
The thicker the wire, the slower speed should be, otherwise the clamping
will hit to eccentric.
4. Auto peel speed :(0-9) the speed of blade when cutting off the wire and pull
the jacket ; the greater the data, the faster the speed; the wire thicker,
tighter, and longer strip, the slower the stripping speed, otherwise peeling
will occur. And seriously damage the tool.
5. Pull wire skin speed: (0-9) the speed of cutter head when rotates.
6. Rotary cutter speed: control blades head rotary speed,the larger of the

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number is , the faster it rotates. Normally set it 45-55.
7. Assing time: the time for blowing air to the blades. The larger of the
number is , the longer it blow air.
8. Line diameter: It is the outer diameter of the wire, if the OD is 5mm, we set
it 4.5mm.
9. Open the clamp: (0-12.2) the distance between clips, normally set it the
max. 12.2.
10. Number of piles: number of stripping layers, max 9.
11. Closed knife delay: delay the time for the blades closing to protect the
blades.
12. Shake switch: the blade reverses a few revolutions after peeling off each
layer of skin to shake off the waste.
13. Blowing switch: the switch for blowing
Wire structure

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1. As shown in the figure above, first set the first layer "thread head" setting 6,
the second layer "thread head" setting 3, and the third layer "thread head"
setting 9, then the machine automatically runs the path: 6,3, 9. Finally back to
the beginning of the head stripping. You can also set the first layer "thread
head" setting 3, the second layer "thread head" setting 6, and the third layer
"thread head" setting 9, then the machine automatically runs the path: 3, 6, 9
and finally Back to the beginning of the stripping. You can also set the first
layer "thread head" to 9 and the second layer "thread head" to 3. The third
layer "thread head" is set to 6, then the automatic path of the machine is: 9,3,6
and finally back to the starting point of stripping.
2. If there are 9 layers of wires, you need to set the required parameters in 9
setting screens. After setting, return to the main screen and press reset to
start.
Detailed Setting
This page is to set each layer stripping parameters. The layer function is
boosted from the main page NO. 10 (Number of piles) . The sequence that
blades work is according to : first-second-third- forth...-Ninth. (Please noted
that this does not necessarily go with from cable Jacket layer to inner core
layer sequence. Generally we set the first layer stripping according to the
diameter with shielding.
Name
Layer
Thread
head
Strip head
Wire dia.
Retract
Cutting time
Rotary
strip
First
Layer
6
7
0.6
0.1
0.2
0
Sec. layer
3
2
0.3
0.1
0.2
0
Third
layer
9
10
0.9
0.1
0.2
0

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1. Wire head: the length of the first wire segment to be stripped
2. Stripping length: wire insulation length that the blades strip off; half
stripping, stripping length＜wire head
3. Cutting length：Blades rotary cutting time. The larger number it sets, the
longer it rotates.
4. Rotary direction：Blades head rotary direction, 0=clockwise ,
1=counter-clockwise
5. Wire Diameter：The depth that the blades cut into the wire. The smaller of
the number is, the deeper it cuts.
6. Knife Return： After cutting and pulling off the wire insulation, the blades will
open up as to protect the blades.
7. Rotary Stripping：For special wires.
8. Total 9 layers of setting same as above for each layer.
.

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How to change blades and blades protectors:

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Manual Screen :
Video reference : https://youtu.be/sQLKfCBOJ44
Step 1 Cutting back -- to open blades backwards as Pos.1.
Step 2 Man retreat-- to retreat blades lead screw backwards to leave enough
space to unload the blades assembly.
Step 3 Marking ---Make a marking in screw area like the red line to make sure
correctly loading the blades assembly back after
changing blades.
Step 4 Open and change ---Loosen the two screws marked in Pos. 2 to
change the blades.( first half plate is for blades protectors; second plate half is
for blades.
Step 5 Assembly blades back -- Match the marked line area back in Pos.2
and assembly back. (may need to close blades gradually by Cutting feed.)

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Maintenance
15. 1.Maintenance video: https://youtu.be/ewd0_GdvXGE
a. Daily cleaning the cable wastes around the blades
b. Add grease oil periodically such as SKF brand in attachment.
Points of Attention
1.Power: AC220， 50~60HZ.（110V for North America regions）Please
use stable power source.
2.Working environment: Place the machine in a workshop with room
temperature 0-45℃and good air flow, free from powder
pressure,corrosion, chemicals,strong electromagnetic field.
3. Don’t share same power with machines of heat electromagnet.
4. Before working , please lubricate the blades movement parts. When
temperature goes lower, please use anti-freeze oil.