EASY DRIVE CV3100 Series User manual

CV3100 series and MINI series high performance general purpose inverter instruction manual
Preface
Thanks for your purchase of CV3100 series and MINI series inverter
manufactured by us.CV3100 series and MINI series inverter is of sensor-less vector
control frequency inverter with high torque, high accuracy and wide range of speed
regulation, designed with the brand-new idea. Based on improving stability, it is
provided with many run and control functions such as motor parameters auto-tune,
simple PLC control, practical PID adjustment, flexible input/output terminal control,
parameter online amendment, pulse frequency setting, power-off and stopping
parameter storage, wobbling control , RS485 communication, constant pressure water
supply control and so on. This inverter provides equipment manufacturer and terminal
user with integrated solution of high integration level; helps to reduce the system
purchase and operation cost, and improves the reliability of system.
Before using CV3100 series inverter, please read this manual carefully, so as to
install and operate inverter correctly and enable it produce the best performance.
It is to be noted that this manual is subject to change without notice, and please
refer to new edition.
Reader range
This manual is suitable for following persons:
Installer of inverter, engineering technician (electric engineer, electric operating
worker), designer
Please make sure that this manual is delivered to the end user.
Stipulation of this manual
Stipulation of symbol
Warning
Conditions that cause medium injury or light injury due to operation not
accord to requirements
Danger
Conditions that cause death or serious injury due to operation not accord to
requirements

CV3100 series and MINI series high performance general purpose inverter instruction manual
I
-Contents-
Chapter 1 General
1.1 Confirmation of product------------------------------------------------- (1-1)
1.2 Safety attentions---------------------------------------------------------- (1-2)
1.3 Attentions of use---------------------------------------------------------- (1-4)
1.4 Rejection attentions ------------------------------------------------------ (1-6)
Chapter 2 Product specification and order notification
2.1 Inverter series model----------------------------------------------------- (2-1)
2.2 Specifications ------------------------------------------------------------- (2-3)
2.3 Outline of inverter-------------------------------------------------------- (2-5)
2.4 Outline size---------------------------------------------------------------- (2-5)
2.5 Option---------------------------------------------------------------------- (2-10)
Chapter 3 Installation and wiring of inverter
3.1 Installation environment of inverter------------------------------------ (3-1)
3.2 Disassembling and installing of inverter panel------------------------(3-2)
3.3 Attentions of inverter wiring---------------------------------------------(3-2)
3.4 Wiring of main circuit terminal------------------------------------------(3-3)
3.5 Diagram of wiring for basic running---------------------------------- (3-9)
3.6 Control circuit configuration and wiring -----------------------------(3-13)
3.7 Installation guide in line with EMC requirement--------------------(3-19)
Chapter 4 Running and operating of inverter
4.1 Running of inverter ------------------------------------------------------ (4-1)
4.2 Operating and using of keyboard--------------------------------------- (4-3)
4.3 Inverter electrification----------------------------------------------------(4-7)
Chapter 5 Function parameter table
5.1 Introduction of symbol -------------------------------------------------- (5-1)
5.2 Function code table------------------------------------------------------ (5-1)

CV3100 series and MINI series high performance general purpose inverter instruction manual
II
Chapter 6 Specification of function parameter table
6.1 Basic parameter(P0.00-P0.23)------------------------------------(6-1)
6.2 Motor and vector control parameter(P1.00-P1.15)--------------(6-12)
6.3 Auxiliary parameter(P2.00-P2.43)----------------------------------(6-15)
6.4 User managing interface parameter(P3.00-P3.09)---------------(6-24)
6.5 Digital input/output parameter(P4.00-P4.16)---------------------(6-27)
6.6 Analog input/output parameter(P5.00-P5.16)---------------------(6-37)
6.7 Process PID control parameter(P6.00-P6.14)---------------------(6-42)
6.8 Programmable running parameter(P7.00-P7.18)-----------------(6-50)
6.9 Communication parameter(P8.00-P8.04)--------------------------(6-56)
6.10 Protection parameter(P9.00-P9.03)------------------------------ (6-57)
6.11 Senior function parameter(PA.00-PA.12)----------------------- (6-59)
Chapter 7 Troubleshooting
7.1Failure and countermeasure ---------------------------------------------(7-1)
7.2 Enquiry of fault record --------------------------------------------------(7-1)
7.3 Fault reset------------------------------------------------------------------(7-1)
7.4Fault code and countermeasure ---------------------------------------(7-2)
Chapter 8 Maintenance
8.1 Daily maintenance------------------------------------------------------- (8-1)
8.2 Regular maintenance----------------------------------------------------- (8-1)
Appendix CV3100 communication protocol--------------------------------------(9-1)
Warranty of inverter----------------- -------------------------------------------------- (A-1)

CV3100 series and MINI series high performance general purpose inverter instruction manual
1-1
Chapter 1 General
1.1 Confirmation of product
After unpacking, please check whether the inverter is scratched or damaged in course
of carrying, and whether the rated value on the nameplate is in line with your order
requirement.
If finding any problems, please contact supplier or us.
Model description
CV3100 –4 T 0015 M
Inverter Series
NO.
Inverter Type
Voltage
Class
No.
M
Constant
Torque
220V
2
FP
Variable torque
Pump
380V
4
NO.
Adaptation
Motor
Input
Voltage
No
.
0015
1.5KW
Single-phase
S
0075
7.5KW
Three-Phase
T
0110
11KW
0185
18.5KW
1100
110KW
There is a nameplate with inverter model and rated value stuck on the lower part of
right plate of inverter case, the information in it as follows:
Diagram 1-2 Nameplate of inverter

CV3100 series and MINI series high performance general purpose inverter instruction manual
1-2
1.2 Safety attentions
Check after having received product
Warning
1. The damaged inverter or the inverter lack of parts can’t be installed.
Otherwise, danger of injury would be caused.
Installing
Warning
1. When carrying, please hold the bottom of inverter.
Only the panel is held, the inverter would fall off and such that you
would be injured.
2. Please install it on metallic plate not apt to be burned.
Install it on the flammable material, there would be fire caused.
3. If two or more inverters are installed in the same control cabinet,
please mount a fan and keep the air inlet temperature at below 40℃.
If too hot, there would be fire or other accidents caused.
Connection
Danger
1. Please make sure the input power supply has been cut off before
connecting.
Otherwise, danger of electric shock and fire would be caused.
2. Lease invites electric engineering technicians to connect the wire.
Otherwise, danger of electric shock and fire would be caused.
3. The earthing terminal must be earthed reliably.
(Class 380V: Suitable for earthing 3).
Danger of electric shock and fire would be caused.
4. After electrifying the emergency stop terminal, please check the
operation is available.
Otherwise, danger of injury would be caused. (The connection

CV3100 series and MINI series high performance general purpose inverter instruction manual
1-3
responsibility is borne by user)
5. Please never touch output terminal directly, connect inverter output
terminal to enclosure, or give the short connection among output
terminals.
Otherwise, danger of electric shock and short circuit would be caused.
Warning
1. Please make sure that AC main circuit power supply is identical with
the rated voltage of inverter.
Otherwise, danger of injury and fire would be caused.
2. Never conduct withstand voltage test for inverter.
Otherwise, damage of semiconducting elements would be caused.
3. Please connect the braking resistor or braking unit according to
diagram.
Otherwise, danger of fire would be caused
4. Please fasten the terminal by the screwdriver with specified torque.
Otherwise, danger of fire would be caused.
5. Never connect the input power line to terminals U, V, W.
Such that, the voltage is applied to output terminal, the inner of inverter
would be damaged.
6. Never connect the phase-shift capacitor and LC/RC noise filter to
output circuit.
Otherwise, the inverter inner would be damaged.
7. Never connect electromagnetic switch and electromagnetic contactor
to output circuit.
When When the inverter is running with the load, the surge current caused by
operation of electromagnetic switch and electromagnetic contactor would
cause over current protection circuit operation of inverter.

CV3100 series and MINI series high performance general purpose inverter instruction manual
1-4
Maintaining and checking
Danger
1. Never touch the connection terminal of inverter as the terminal has
high voltage.
Otherwise, danger of electric shock would be caused.
2. Before electrifying, please install the terminal enclosure reliably, and
must cut off the power before disassembling the enclosure.
Otherwise, danger of electric shock would be caused.
3. Laypeople are not allowed to maintain and check.
Otherwise, danger of electric shock would be caused.
Warning
1. As CMOS integrated circuit is mounted on keyboard plate, control
circuit plate, driving circuit plate, please pay special attention when
using.
Once the circuit plate is touched by finger, the integrated chip on circuit
plate would be damaged for electrostatic induction.
2. In electrifying, never change the connecting wire or disassemble the
connecting wire of terminal.
In running, please never check the signal. Otherwise, the equipment
would be damaged.
1.3 Attentions of use
Please pay attention following points when using CV3100 series inverter.
(1) Constant-torque and low-speed running
In case that the inverter with common motor runs at low speed for a long time, the
life of motor would be affected for the poor heat radiation. So if it is needed low-speed
& constant-torque long time running, professional inverter must be selected.
(2) Confirmation of motor insulation
When using CV3100 series inverter with motor, please check up the insulation of
motor to protect equipment. In addition, if the motor is used in the harsh environment,
it is very necessary to check up the insulation of motor regularly, so as to protect the
safety of system.

CV3100 series and MINI series high performance general purpose inverter instruction manual
1-5
(3) Negative-torque load
The occasion that needs the load to be raised produces the negative torque usually,
the inverter would generate over current or over voltage fault, and so it would trip, in
case of this, a braking resistor shall be mounted.
(4) Mechanical resonance point of load device
In the certain output frequency range, the inverter is likely to meet the mechanical
resonance point of load device, if that, the jumping frequency must be set to avoid this
point.
(5) Capacitor or pressure sensitive element that improves power factor
If there is a capacitor or varistor for lightning protection that improves power
factor mounted on the output side, they shall be removed, otherwise, the inverter
would trip for fault or the parts would be damaged, because output voltage of inverter
is the type of impulse wave. In addition, on the output side, it is suggested that air
switch and contactor would not be installed either, shown as diagram 1-3. (If the
switch unit has to be mounted on the side of output, the output current of inverter must
be zero when the switch operates.)
Diagram 1-3 Inverter output side never mounted with a capacitor
(6) Run at over 50Hz.
If the inverter has to run at over 50Hz, the applicable speed range of motor
bearing and mechanical equipment must be guaranteed in addition to considering the
vibration and noise of motor, and please inquire before inverter runs.
(7) Electronic heat protection value of motor
When a motor chosen is applicable, the inverter can provide the motor with heat
protection. If the motor doesn’t match with the rated capacity of inverter, the
protection value must be adjusted or other protection measures must be taken, to
guarantee the motor runs safely.
M
变频调速器
U
V
W
KM
Inverter

CV3100 series and MINI series high performance general purpose inverter instruction manual
1-6
(8) Altitude and derating use
If the inverter runs in area of over 1000m altitude, it must be derated by reason
that the heat radiation of inverter gets poor for rarefied air. Diagram 1-4 shows the
relation between rated current of inverter and altitude. If the installation site is higher
than 2000 m above sea level, the inverter will not be able to meet IEC61800-5-1 the
requirements of low voltage protection .
Diagram1-4 Relation between rated output current of inverter and altitude
(9) Protection degree
Protection degree IP 20 of CV3100 inverter is got in the state of use or keyboard
display.
1.4 Rejection attentions
Before scrapping the inverter, please pay attention following information:
When burning, the electrolytic capacitor of main circuit and electrolytic capacitor of printed
board are likely to explode, and the plastic part will produce noxious gas. Therefore, the
inverter shall be handled as the industrial rubbish.
80%
90%
100%
1000 2000 3000 4000
Iout
(米)
m

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-1
Chapter 2 Product specification and order notification
2.1 Inverter series model
CV3100 series inverter has two voltage classes: 220V and 380V. The applicable
motor power range is 0.75KW~630KW. CV3100 series inverter model is shown as
table 2-1.
Table 2-1 Model of CV3100 series inverter
Voltage class
Model
(M:Constant torque ;FP:Fan/pump )
Rated output current(A)
M/FP
380V
Three-phase
CV3100-4T0007M
MINI-L-4T0007M
2.3
CV3100-4T0015M
MINI-L-4T0015M
3.7
CV3100-4T0022M
5.5
CV3100-4T0040M/4T0055FP
9.0/13.0
CV3100-4T0055M/4T0075FP
13.0/17.0
CV3100-4T0075M/4T0110FP
17.0/25.0
CV3100-4T0110M/4T0150FP
25.0/33.0
CV3100-4T0150M/4T0185FP
33.0/39.0
CV3100-4T0185M/4T0220FP
39.0/45.0
CV3100-4T0220M/4T0300FP
45.0/60.0
CV3100-4T0300M/4T0370FP
60.0/75.0
CV3100-4T0370M/4T0450FP
75.0/91.0
CV3100-4T0450M/4T0550FP
91.0/112.0
CV3100-4T0550M/4T0750FP
112.0/150.0
CV3100-4T0750M/4T0930FP
150.0/176.0
CV3100-4T0930M/4T1100FP
176.0/210.0

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-2
CV3100-4T1100M/4T1320FP
210.0/260.0
CV3100-4T1320M/4T1600FP
260.0/310.0
CV3100-4T1600M/4T1850FP
310.0/340.0
CV3100-4T1850M/4T2000FP
340.0/385.0
CV3100-4T2000M /4T2200FP
385.0/430.0
CV3100-4T2200M/4T2500FP
430.0/475.0
CV3100-4T2500M/4T2800FP
475.0/535.0
CV3100-4T2800M/4T3150FP
535.0/600.0
CV3100-4T3150M/4T3550FP
600.0/645.0
CV3100-4T3550M/4T4000FP
645.0/750.0
CV3100-4T4000M
750.0
CV3100-4T5000FP
920.0
CV3100-4T5000M
920.0
CV3100-4T5600FP
1050.0
CV3100-4T5600M
1050.0
CV3100-4T6300FP
1150.0
CV3100-4T6300M
1150.0
220V
Single-phase
MINI-S-2S0007M
MINI-L-2S0007M
CV3100-2S0007M
5.0
MINI-S-2S0015M
MINI-L-2S0015M
CV3100-2S0015M
7.5
CV3100-2S0022M
10.0
Note: 220v voltage series other specifications can be conducted in accordance
with user requirements of non-standard production.

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-3
2.2 Specifications
Item
Specifications
Input
Rated voltage and
frequency
Single-phase 220V, three-phase 220V,
three-phase 380V; 50Hz/60Hz
Grid range
Voltage: -20% ~+20%
Output
Rated voltage
0~220V /0~380V
Frequency range
0Hz~400Hz
Overload capability
M:150% for 1 min, 180% for 1s, 200% instant protection
FP: 120% for 1 min, 150% for 1s, 180% instant protection
Main control
functio
Modulation mode
Space voltage vector PWM control ;
Control mode
Sensorless vector control (SVC)
Frequency accuracy
Digital setting: Max frequency ×±0. 01%
Analog setting: Max frequency ×±0. 2%
Frequency resolution
Digital setting: 0.01Hz;
Analog setting: Max frequency ×0.1%
Starting Frequency
0.0Hz~10.00 Hz
Torque rise
Auto torque rise, manual torque rise 1%~30.0%(valid for
V/F)
V/F curve
Three ways:Linear V/F curve, square V/F curve, user
self-defining V/F curve
Acceleration/
deceleration time
Optional time unit (Min/s), the longest: 3600s (settable in the
range of 0.1~3600s).
DC braking
Be optional during both starting and stopping, the operating
frequency: 0~20Hz,operating time: settable within 0~30s
Jogging
Jogging frequency range: 0.1Hz~50.00Hz,
jogging acceleration and deceleration time: 0.1~3600s.
Built-in PID
It is convenient for forming closed loop control system,
applicable for course control like pressure and flow, etc.
Multi-speed operating
Realize multi-speed running by built-in PLC or control terminal.
Weaving wobble
frequency
Can get wobble frequencyof adjustable central frequency
Auto voltage adjustment
When main voltage changes, the output voltage may be kept
constant by adjusting PWM output (AVR function).
Auto energy-saving
running
According to load condition, V/F curve can be optimized
automatically to get the aim of energy-saving running.
Auto current limiting
Limit in-service current automatically, so as to avoid tripping for
fault caused by frequent over current.

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-4
Item
Specifications
Sensorless
vector
control
Torsion characteristic
150% output of torque at 1Hz, rev accuracy: 0.1%
Motor parameters
automatic read
Reading the parameters from motor when completely stop in
order to achieve optimal controlling effect.
Running
function
Running command
passage
Setting of operating manual; setting of control terminal;
setting of serial port; switching by three ways.
Frequency setting
passage
Setting of keyboard analog potentiometer; setting of keyboard
▲
▲, ▼keys; setting of functional code digits; setting of serial
port, setting of terminal UP/DOWN, setting of analog voltage,
setting of analog current ; setting of impulse, setting of
combination; switching at any time by kinds of setting ways.
Switch input passage
Forward/reverse rotating command, 6-way programmable
switching value input to set 30 functions.
Analog input passage
2-way analog signal input, 0~20mA, 0~10V optional.
Analog output passage
Analog signal output 0~10V 、0~20mA to get output of
physical quantity like frequency and output frequency
Switch output passage
3-way programmable open collector output; 1-way relay
output signal; can output different physical quantities.
Operating
panel
LED display
Display setting frequency, output voltage, and output current
and so on.
Display external
instrument
Display output frequency, output current, and output voltage
and so on.
Protection function
Over current protection, over voltage protection, under voltage
protection, over heat protection, over load protection.
Option
Braking unit, remote operating panel, remote cable, soleplate
of keyboard.
Environment
Service location
Indoors, not suffer from sun, dust, corrosive gas, oil fog, and
steam and so on.
Altitude
Shorter than 1000m (derating at higher than 1000m)
Environment temperature
-10°C~+40°C
Humidity
Less than 90%RH,no condensation
Vibration
Less than 5.9m/s2(0.6M)
Storage temperature
-20°C~+60°C
Structure
Protection class
IP20 (In service state or keyboard state.)
Cooling way
Air-blast cooling
Installation
Way
Wall-hanging,Cabinet

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-5
2.3 Outline of inverter
Remote-control
keyboard
Control panel
Multi-function
terminal
Maincircuit terminal
Entrance of
Control cable
Mounting hole
of soleplate
Connection of
operating panel
Fixed hole of upper cap
Upper cap plate
Mounting hole of
soleplate
Power supply
inputcap
Inversion output
Vent hole
Mounting hole
of soleplate
2.4 Outline size
MINI series
(MINI-S)(MINI-L)
(unit : mm)
W
W1
H
H1
H2
D
D1
D2
D3
R
MINI-S
85
74
155
144
122
72
98
112
2.5
MINI-L
98
88
175
165
152
142
80
3

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-6
CV3100 series
(a) :0.75KW~4.0KW Size (b):5.5KW~7.5KW Size
(c):11KW~75KW Size (d):93KW~200KW Size (wall mounting)
H
W1
H1
R
D2
D3 D
D1
W
H1
W1
W
H
D3
D2
D1
D
R
W1
H1
W
H
D3
D2
D1
D
R

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-7
D3
H1
H
D1
W1
W
φ
D
D2
(e):220KW~280KW Size (wall mounting) (f):160KW~200KW Size (cabinet)
(g):220KW~280KW Size(cabinet) (h):315KW~400KW Size(cabinet)

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-8
(i):500KW~630KW Size(cabinet)

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-9
Form 2-2 Exterior and Mounting Dimensions
Specification
W
H
D
W1
H1
D1
H2
D2
D3
Mounting
Holes(R)
Refer
4T0007M/-
132
232
162
120
218
152
92
117
2.5
(a)
4T0015M/-
4T0022M/-
4T0040M/0055FP
2S0007M/-
2S0015M/-
2S0022M/-
4T0055M/0075FP
162.5
270
188.5
147
254
178.5
145
115
3
(b)
4T0075M
4T0110FP
4T0110M/0150FP
249
352
229
200
334
218
181
156
4.5
(c)
4T0150M/0185FP
4T0185M/0220FP
4T0220M/0300FP
320
506
289
200
482
277
237
200
4.5
(c)
4T0300M/0370FP
4T0370M/0450FP
342
561
292
200
529
281
246
213
5.5
(c)
4T0450M/0550FP
4T0550M/0750FP
394
669
315
200
645
305
262
215
6
(c)
4T0750M/0930FP
4T0930M/1100FP
573
776
298
400
748
287
219
221
5
(d)
4T1100M/1320FP
4T1320M/1600FP
575
956
333
400
928
322
230
265
5
(d)
4T1600M/1850FP

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-10
Specification
W
H
D
W1
H1
D1
H2
D2
D3
Mounting
Holes(R)
Refer
4T1850M/2000FP
625
1101
358
480
1073
348
234
272
5
(d)
4T2000M/2200FP
4T2200M/2500FP
700
1100
446.5
500
1070
394
379
326
8
(e)
4T2500M/2800FP
4T2800M/3150FP
4T1600M/1850FP
563
1210
481
516
1241
277
1265
300
200
cabinet
(f)
4T1850M/2000FP
4T2000M/2200FP
4T2200M/2500FP
700
1510
407
656
1543
267
1566
262
142
cabinet
(g)
4T2500M/2800FP
4T2800M/3150FP
4T3150M/3550FP
850
1812
470.5
780
1845
368.5
1974
277.5
157.5
cabinet
(h)
4T3550M/4000FP
4T4000M
4T5000FP
950
1812
490.5
900
1845
388.5
1974
276
156
cabinet
(i)
4T5000M
4T5600FP
4T5600M
4T6300FP
4T6300M

CV3100 series and MINI series high performance general purpose inverter instruction manual
2-11
76
94
87
99
107
124
76
94
107
124
φ4.5
Diagram2-1 CV3100-LKD External lead splint Dimensions (Accessory Choosing)
Diagram2-2 CV3100-RKD Remote Control Keyboard SPEC.
Note:Manufacturer reserves the right to modify the sizewithout prior notice
2.5 Option:Following options please order separately.
2.5.1 Remote-control keyboard
Between CV3100 inverter and its remote-control keyboard are provided with RS485
This manual suits for next models
66
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