Eaton MFD-AC-CP4 User manual

09/10 MN05013011Z-EN
replaces 10/04 AWB2528-1548GB
User Manual
MFD-AC-CP4, MFD-CP4, MFD-80
Power Supply/Communication Module

All brand and product names are trademarks or registered
trademarks of the owner concerned.
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Please call your local representative:
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Original Operating Instructions
The German-language edition of this document is the
original operating manual.
Translation of the original operating manual
All editions of this document other than those in German
language are translations of the original German manual.
1st published 2004, edition date 10/04
2nd edition 2008, edition date 02/08
3rd edition 2010, edition date 09/10
See revision protocol in the “About this manual“ chapter
© 2002 by Eaton Industries GmbH, 53105 Bonn
Production: Thomas Kracht
Translation: Terence Osborn
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Eaton Industries
GmbH, Bonn.
Subject to alteration without notice.

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergencystopdevices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Eaton Industries GmbH Safety instructions
Danger!
Dangerous electrical voltage!

II
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

1
09/10 MN05013011Z-EN
About This Manual 3
List of revisions 3
Target group 3
Other manuals 3
Writing Conventions 4
Device designation 4
1 About the Display/Operator System 5
Components of the display/operator system 5
Proper use 5
System overview 6
– Display/keypad 7
– Power supply unit/communication module 8
2 Device application 9
Connecting the display/operator system with
a single device 9
Connecting display/operator system with
easyNet station 10
– Connection faulty 11
Graphic mode on the remotely operated MFD 12
3 Installation 13
Mounting 13
– Fitting the protective diaphragm 14
– Mounting the protective cover 15
– Mounting the display/operating unit
(front mounting) 18
– Removing the display/operating unit
(front mounting) 20
– Mount power
supply unit/communication module 21
– Removing the power
supply/communication module 22
Contents

Contents
2
09/10 MN05013011Z-EN
Connections 22
– Terminations 22
– Connecting the power supply 23
– Connecting cable 24
4 Commissioning 27
Switch-on 27
Initial Commissioning 27
5 Setting the properties of the
display/operator system 29
Operating buttons 29
Terminal/local mode 30
– Switching between Terminal/Local mode 30
– Terminal/local mode overview 31
Settings in local mode 33
– Station ID selection 33
– Setting the menu language 34
– Changing the light 35
– Changing the contrast 36
– Special function 36
Appendix 37
Dimensions 37
– MFD-80.. display/operating unit 37
– MFD-80-XM protective diaphragm 37
– MFD-80-XS protective cover 38
– MFD-CP4Power supply/communication module 38
Technical data 39
– General ambient conditions 39
– MFD-80.. display/operating unit 41
– MFD-XM-80 protective diaphragm 42
– MFD-XS-80 protective cover 42
– MFD-..-CP4 power supply unit/communication
module 43
– MFD-AC-CP4… power supply
unit/communication module 44
Alphabetical index 45

3
09/10 MN05013011Z-EN
About This Manual
This manual describes the installation, commissioning and
operation of the display/operating system.
List of revisions This 02/08 edition has been completely revised compared to
the previous edition of 10/04. This edition now also covers
the easySafetycontrol relay.
The 09/10 edition has been changed to include the Eaton
designations.
Target group This display/operator device must only be mounted and
connected by qualified electrical personnel or a person
familiar with the electrical installation.
A specialist knowledge of electrical engineering is needed
for commissioning. Plant sections may be damaged if the
display/operator system is incorrectly connected or incor-
rectly programmed.
Other manuals The description of the devices that have a terminal for the
display/operator system is provided in separate manuals
(formerly Manual AWB):
• easy500/700 (MN05013003Z-EN;
previous description AWB2528-1508GB)
• easy800 (MN04902001Z-EN;
previous description AWB2528-1423GB)
• MFD-Titan, multi-function display (MN05002001Z-EN;
previous description AWB2528-1480GB)
• easySafety (MN05013001Z-EN;
previous description AWB2528-1599en).
All manuals are available on the Internet for download as
PDF files. Go to http://www.eaton.com ￫Support and
enter the document number in the Quick Search field.

About This Manual
4
09/10 MN05013011Z-EN
Writing Conventions Symbols used in this manual have the following meanings:
Xindicates actions to be taken.
For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. This
does not apply to pages at the start of a chapter and empty
pages at the end of a chapter.
Device designation The following short names for equipment types are used in
this manual, as far as the description applies to all of these
types:
• MFD-…-CP4 for
–MFD-AC-CP4
–MFD-CP4
• MFD-…-CP4-500 for
– MFD-AC-CP4-500
– MFD-CP4-500
• MFD-…-CP4-800 for
– MFD-AC-CP4-800
– MFD-CP4-800
hCaution!
Warns of a hazardous situation that could result in
damage to the product or components.
iWarning!
Warns of the possibility of serious damage and slight
injury.
jDanger!
Indicates the risk of major damage to property, or serious
or fatal injury.
hDraws your attention to interesting tips and supplemen-
tary information.

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09/10 MN05013011Z-EN
1 About the Display/Operator
System
Components of the
display/operator system
The display/operator system described here consists of the
MFD-CP4 power supply/communication module, the
MFD-80.. display/operator unit and the MFD-CP4-...-CAB
connecting cable.
The following tables shows the individual components of the
display/operator system with their type designations.
Table 1: Components of the display/operator system with type
designation
Proper use The display/operator system must only be run if it is properly
mounted and installed:
• The installation must comply with regulations for electro-
magnetic compatibility (EMC).
• MFD-CP4 is designed to be installed in an enclosure,
switch cabinet or distribution board.
• If the display/operator system is switched on, the
controlled devices should not respond in an uncontrolled
manner, e.g. uncontrolled motor startups.
• To display graphics use the CP4 together with the
MFD-..-CP8-…/CP10…
Display/oper-
ator unit
Power supply
unit/communica-
tion module
Connecting cable Connected device
MFD-80
MFD-80-B
MFD-..-CP4-500 MFD-CP4-500-CAB5 easy500, easy700
MFD-..-CP4-800 MFD-CP4-800-CAB5 easy800, easySafety,
MFD-..CP8-…/CP10…

About the Display/Operator
System
6
09/10 MN05013011Z-EN
System overview
Figure 1: System overview ( Legend apage 7)
DEL
OK
ALT
ESC
ab
c
d
e
c
d