Eaton 1000L User manual

Contents:
1.INTRODUCTION................................................................................................1
2.IMPORTANTSAFETYINSTRUCTIONS...........................................................2
3.SYSTEMDESCRIPTION...................................................................................4
3.1FrontPanel......................................................................................................4
4.CONNECTIONANDOPERATION....................................................................6
5.TROUBLESHOOTING.......................................................................................8
6.MAINTENANCE.................................................................................................9
6.1Operation........................................................................................................9
6.2Storage............................................................................................................9
7.TECHNICALDATA.........................................................................................10
7.1Electricalspecifications..............................................................................10
7.2Typicalstoredenergytime (Batterymode)...............................................10
7.3Dimensionsandweights.............................................................................10
7.4EMC...............................................................................................................11
7.5CommunicationPort....................................................................................11
7.5.1RS232 Interface.........................................................................................11
7.5.2AS400 Interface.........................................................................................12
7.6Operatingenvironment................................................................................12
8.APPENDIX.......................................................................................................13

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TheOn-Line-Seriesisan uninterruptiblepowersupplyincorporatingdouble-convertertechnology.It
providesperfect protectionspecificallyforNovell,WindowsNTand UNIX servers.
The double-converterprincipleeliminatesall mainspowerdisturbances.A rectifierconvertsthealter-
nating currentfromthesocket outlettodirect current.Thisdirectcurrentchargesthe batteriesand
powersthe inverter. OnthebasisofthisDCvoltage,the invertergeneratesasinusoidalACvoltage
whichpermanentlysuppliestheloads.
Computersand peripheryarethuspowered entirelyindependentlyofthemainsvoltage. Intheevent
ofpowerfailure, themaintenance-freebatteriespowertheinverter.
1.INTRODUCTION

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Transport
Pleasetransportthe UPS systemonlyinthe originalpackaging(toprotectagainstshock and
impact).
Set-up
Condensationmayoccurifthe UPS systemismoveddirectlyfromacoldtoawarmenvironment.
TheUPSsystemmustbe absolutelydrybeforebeinginstalled. Pleaseallowan acclimatisation
timeofat leasttwohours.
Donot installtheUPS systemnearwaterorindampenvironments.
Donotinstall theUPS systemwhereitwouldbeexposedtodirect sunlight ornearheat.
DonotblockoffventilationopeningsintheUPS system shousing.
Installation
Connect the UPSsystemonlytoanearthed shockproofsocketoutlet. Pleasenotethe special
installationaspectsforthepermanentlyconnectedunitinChapter4 “ConnectionandOperation”.
Thebuilding wiringsocket outlet (shockproofsocket outlet)must be easilyaccessibleand closeto
theUPS system.
Donot connectdomesticappliancessuchashairdryerstoUPS output sockets.
2.IMPORTANTSAFETYINSTRUCTIONS
IntendedforInstallationinaControlled Environment.
Servicing of BatteriesShouldbePerformedorSupervisedbyPersonnelKnowledgeableofBatteries
andtheRequiredPrecautions.KeepUnauthorizedPersonnelAwayfromBatteries.
CAUTION -Toreducetherisk of fire, unitinputconnectonlytoacircuitprovidedwithbranchcircuit
overcurrent protectionfor30amperesrating inaccordancewiththe NationalElectricCode,ANSI/NFPA
70”.(ForModels3000LXL)
When Replacing Batteries, ReplaceWiththe SameNumberandType.
CAUTION -DoNot Disposeof BatteryorBatteriesinaFire.TheBatteryMayExplode.
CAUTION -DoNotOpen orMutilatetheBatteryorBatteries. ReleasedElectrolyteisHarmfultothe Skin
andEyes.It MaybeToxic.
CAUTION -ABatterycanpresentaRiskofElectricalShockandHigh ShortCircuitCurrent. TheFollowing
PrecautionsShouldbe ObservedWhenWorkingonBatteries:
A.Removewatches,rings,orothermetalobjects.
B.Usetoolswithinsulatedhandles.
C. Wearrubberglovesandboots.
D.Donot laytoolsormetalpartson top ofbatteries.
E.Disconnectchargingsourcepriortoconnectingordisconnectingbatteryterminals.
Use10 AWG(forModel3000LXL),90°Ccopperwireand 22lb-inTorqueforcewhenconnectingto
terminalblock.
SAVE THESE INSTRUCTIONS
ThisManualContainsImportant Instructionsthat shouldbeFollowedduring Instal-
lationand MaintenanceoftheUPSandBatteries.

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Donot connect appliancesoritemsofequipment whichwouldoverloadtheUPS system(e.g. laser
printers)totheUPS outletsocket.
Placecablesinsuchawaythat no one can stepon ortripoverthem.
Operation
Donotdisconnect the mainscableontheUPSsystemorthebuildingwiring socketoutlet (shockproof
socket outlet)during operationssincethiswouldcanceltheprotectiveearthing oftheUPS system
andof allconnected loads.
TheUPS systemfeaturesitsown, internalcurrent source(batteries). TheUPS output socketsmay
beelectricallyliveeveniftheUPS systemisnot connected tothebuildingwiring socketoutlet.
Inordertofullydisconnect theUPSsystem,firstpresstheStandbyswitchthendisconnect the
mainslead or,onthepermanentlyconnectedunit ,isolatetheincomingfeeder.
Ensurethatnofluidsorotherforeign objectscan enterthe UPSsystem.
Maintenance,servicingandfaults
TheUPS systemoperateswithhazardousvoltages.Repairsmaybecarried out onlybyqualified
maintenancepersonnel.
CAUTION -risk ofelectricshock. Evenaftertheunit isdisconnectedfromthemainspowersupply
(building wiringsocket outlet),componentsinsidetheUPS systemarestill connectedtothebat-
teryandarestillelectricallyliveanddangerous. Beforecarrying out anykindofservicingand/or
maintenance,disconnectthebatteriesand verifythat nocurrent ispresent.
Onlypersonsadequatelyfamiliarwithbatteriesandwiththe required precautionarymeasures
mayexchangebatteriesand superviseoperations.Unauthorisedpersonsmustbekeptwell away
fromthebatteries.
CAUTION -risk ofelectricshock. Thebatterycircuitisnot isolatedfromtheinputvoltage. Hazard-
ousvoltagesmayoccurbetweenthe batteryterminalsandthe ground.Beforetouching,please
verifythatno voltage ispresent!
Batteriesmaycauseelectricshockand haveahighshort-circuitcurrent. Pleasetakethe precau-
tionarymeasuresspecifiedbelowand anyothermeasuresnecessarywhenworkingwithbatteries:
-removewristwatches,ringsandothermetalobjects.
-useonlytoolswithinsulatedgripsandhandles.
Whenchanging batteries, installthesamenumberandsametypeofbatteries.
Donotattempttodisposeofbatteriesbyburningthem.Thiscouldcausebatteryexplosion.
Donotopenordestroybatteries. Escapingelectrolytecan causeinjurytotheskinandeyes. It
maybetoxic.
Pleasereplacethefuseonlybyafuseof the sametypeandofthesameamperage inorderto
avoidfirehazards.
Donot dismantletheUPS system.
2.IMPORTANTSAFETYINSTRUCTIONS

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3.1Front Panel
Switch Function
ON- Switch
1.TurnonUPS system:
By pressingtheON-Switch I ”the UPS systemisturnedon.
2.Deactivateacousticalarm:
By pressingthisswitchanacousticalarmcanbe deactivated.
Standby -Switch
TheUPS systemswitchestoStandbymode whenthe Standbybutton
”ispressed. Thentheinverterisoff.
Figure1: Displaypanel
Indicator1(Fault)
Indicator2
Indicator3
Indicator4
Indicator5
Indicator6
Utility Power
Indicator
Power Off
Power On/
Alarm Silence
BypassIndicator
InverterIndicator
BatteryIndicator
3.SYSTEMDESCRIPTION

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3.SYSTEMDESCRIPTION
Display Function
LINE-LED
1.The greenLINELEDlightsup ifmainsvoltageisapplied totheUPS
input.
2.LINE-LEDblinkswhenthe phaseandneutralconductorhavebeen
reversedattheinputofthe UPS system.
3.IfLINE-LEDand BATTERY-LEDlightup,themainspowersupplyisout
oftolerance.
BATTERY-LED
The orange-coloured BATTERY-LEDlightsupwhenthemainspowersupply
hasfailed and theinverterisbeingpowered bythebatteries.
BYPASS-LED
The orange-coloured BYPASS LEDlightsupwhentheUPSsystemis
supplyingvoltage provided bythemainspowersupplysystemviathe
bypass.
INVERTER-
LED
The green-coloured INVERTERLEDlightsupwhen the UPSsystemis
supplyingvoltageprovided bythemainspowerviathe inverter.
FAULT-LED
The redFAULT-LEDlightsup andanacousticwarningsignalisissued every
secondwhentheUPS systemisinfaultcondition.
PresstheStandbyswitchinordertoturnoffthewarningtone.
Loadand
batterycapacity
LED
1.TheseLEDssignalthe UPS systemloadifthemainspowerisavailable
(normaloperation):
6thLED0-30%
5thLED31%-50 %
4thLED51%-70 %
3rdLED71%-95 %
2ndLED96%-108 %.
2.Inthecaseofbatteryoperation,the LEDsindicatethecapacityofthe
batteries:
2ndLED0-25 %
3rdLED26%-50 %
4thLED51%-75 %
5thLED76%-95 %
6thLED96%-100%.

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Thesystem maybeinstalledand wiredonlybyqualifiedelectriciansinaccordancewith
applicablesafetyregulations!
Wheninstallingtheelectricalwiring, pleasenotethenominalamperageofyourincoming
feeder.
1)Inspect thepackagingcarton anditscontentsfordamage.Pleaseinformthetransportagency
immediatelyshouldyoufind signsofdamage.
Pleasekeepthe packaginginasafeplaceforfutureuse.
2)Pleaseensurethatthe incomingfeederisisolated and securedtopreventitfrombeing
switchedback onagain.
3)Connectionmethod.
ConnectionMethodofthe UPS Input
IftheUPS isconnectedviathepowercord,pleaseuseapropersocket withprotectionagainst
electriccurrent, and payattentiontothecapacityofthesocket: over12A for 1000L/1000LXL
andover20Afor 1500L/1500LXL.Instead ofusingthe socketforinput,3000LXL hasthe
terminalblock availableforinputaswell.Thewiringconfigurationisshowninthefollowing
diagram.
4)Connectyourcomputertotheoutlet socketsoftheUPS systemasshowninthe above
diagram.
5)FullychargethebatteriesoftheUPSsystembyleaving theUPS systemconnected tothemains
for1-2hours. YoucanalsousetheUPS systemdirectlywithout charging itbut the stored
energytimemaythenbe shorterthanthenominalvalue specified.
6)PresstheOnbutton “I ”onthe frontpanel.
Note: The INVERTER-LEDlightsup after10 seconds.The BYPASS-LEDthen goesout and
the ventilationsystemswitcheson. The UPS systemisnowoperating correctly.
7)Test thefunction of the UPSsystembyeitherpressingthe Onbutton “I ”ordisconnecting the
inputoftheUPS systemfromthe powersupply.
8)OperationProcedureofExternalBatteryforLongBackuptimeModel(“XL”Model).
8-1Usethebatterypackwithvoltage: 36VDCfor1000LXL(3pcs of12V batteries),48VDCfor
4.CONNECTIONANDOPERATION
Model
OutputSocket(pcs)
TerminalBlock
1000L(XL) 4
Nil
1500L(XL) 4
Nil
3000L 6
Nil
3000LXL 6
1

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1500LXL(4pcsof12V batteries),96VDC for3000LXL(8pcs of12V batteries), Connectionof
batteriesmorethanorlessthanrequiredwill causeabnormality
8-2Bothtwoendsoftheexternalbatterycordareplugsforconnectingthe UPSand the battery
pack.Thebatteryconnectionprocedureisveryimportant. Anyincompliancemayresult inthe
riskofelectricshock.Pleasedon t useanyotherpowercordforconnecting theUPS and the
batterypack.
8-3Donot connect theUPStoanyloadyet. Then,connectthepowercordoftheUPS tosupply
utilitypowertotheUPS tomaketheUPS operateinutilitypowermode.
8-4Connecttheplugoftheexternalbatterycordtotheexternalbatterysocketonthe rearpanel
oftheUPStocompletethe connection procedureandthe UPS startstochargethebattery
pack.
CAUTION!
DonotconnectequipmentwhichwouldoverloadtheUPS system (e.g. laserprinter).
DonotconnectdocumentdomesticappliancestotheUPSsystem.
CAUTION!
TheoutputsocketsoftheUPS systemmaystillbeelectricallyliveevenifthepower
supplysystemhas beendisconnected.
4.CONNECTIONANDOPERATION

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IftheUPSsystemdoesnot operatecorrectly,pleaseattempttosolvethe problemusingthetable
below.
Pleasehavethefollowinginformation at handbeforecallingtheAfter-SalesServiceDepartment:
1.Modelnumber, serialnumber
2.Dateonwhichtheproblemoccurred
3.Detailed descriptionofthe problem
Problem Possiblecause Remedy
No indication, nowarning
toneeven though system
isconnectedtomains
powersupply
No input voltage Checkbuilding wiring socket outlet,
checkinputcable
LINELEDblinks
Phaseand neutral
conductorat input ofUPS
systemarereversed
ConnectUPS systemaccording to
chapter4
LINE-LEDblinks and
BATTERY-LEDlightsup
Input powerand/or
frequency areout of
tolerance
Checkinputpowersourceand inform
dealerif necessary
LINEand BYPASSLED
lightupeven though the
powersupplyisavailable
Inverternot switched on PressOnbutton “I ”
INVERTERLEDlights
up,warning tone at
intervals(every 1or4
seconds)
Mainspowersupplyhas
failed
Notnecessary, battery operation;
warning toneatintervalsof1second
meansbatteryisalmostempty
FAULT LEDlights,
warning tone oncea
second
Overload Reducenumberofusers at UPS
output
FAULT-LEDlightsup,
permanentwarning tone
UPS-mistakeNotifydealer!!
Emergency supply
period shorterthan
nominalvalue
Batteriesnotfullycharged/
batteriesdefective
Charge the batteriesforat least 1-2
hours. Checkcapacity. If theproblem
stillpersists,consult yourdealer
5.TROUBLESHOOTING

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6.1Operation
TheUPS systemcontainsnouser-serviceableparts.
Ifthebatteryservicelife(3-5yearsat25 °Cambienttemperature)hasbeenexceeded, the
batteriesmust beexchanged. Inthiscasepleasecontactyourdealer.
6.2Storage
If thebatteriesaretobestoredintemperateclimaticzones,theyshouldbechargedeverythree
monthsfor1-2hours(see Chapter “Connectionand Operation”).Youshouldshortenthecharg-
ingintervalstotwomonthsat locationssubjecttohightemperatures.
6.MAINTENANCE

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7.1Electricalspecifications
7.2Typicalstoredenergytime(Batterymode)
Typicalvaluesat25°Cinminutes:
7.3Dimensions andweights
Model 1000L(XL) 1500L(XL) 3000L(XL)
INPUT
Voltage 60VAC~138VAC
Frequency 46Hz~54Hz/ 56Hz~64Hz
Amperage(maximu
m)
10A 15A 24A
OUTPUT
Powerrating 1kVA
0.7kW
1.5kVA
1.05kW
3kVA
2.1kW
Voltage 110/115/120VAC
Frequency (50Hz/60Hz)±0.2Hz(BatteryMode)
Waveform Sinusoidal
BATTERIES(STANDARD)
Numberand type 3x12V7.2Ah
4x12V7.2Ah 8x12V7.2Ah
Model 100 %Load 50 %Load
1000L 5 14
1500L 5 14
3000L 5 17.5
7.TECHNICALDATA
Model
Dimensions
WxHxD(mm)
NetWeight
(Kg)
1000L
145x
220x400 14
1000LXL
145x220x400 7
1
500L145x220x465 18.7
1500LXL
145x220x465 9
3000L
192x340x460 35.5
3000LXL
192x340x460 16

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7.5Communication Port
Thetypeofsignals, serialcommand(RS232),isprovidedbytheUPStocommunicatewithahost
computer. TheRS232communicationporttransmitsbothutilitypowerandUPS statustothehost
computer, providingthe hostcomputerwithproprietarycommandsequencetomonitortheutility
powerand UPS statusand tocontroltheUPS output.
ThedataformatofRS232islistedasfollowed:
Baud Rate: 2400bps
DataLength: 8bits
Ending Bit : 1bit
ParityBit : none
7.5.1RS232 interface
Thefollowingisthe pinassignment anddescription ofDB-9connector.
Pin# Description I/O
3 RS232 Rx Input
2 RS232 Tx Output
5 Ground Input
Figure2:RS232 Interface
7.4EMC
W.u.
7.TECHNICALDATA
-EFT IEC61000-4-4 Level4
-Surge IEC61000-4-5 Level4
-ESD IEC61000-4-2 Level4
-RS IEC61000-4-3 Level3
-Conduction FCCPART15 ClassB
DX1000/3000
-Radiation FCCPART15 ClassB

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Figure3:DB9InterfaceofAS400vommunicationprotocol
7.6Operatingenvironment
Temperature:0 °Cto40 °C, Installationheight <1500m
Relativehumidity:0to95%, non-condensing
7.5.2AS400 Interface
Exceptforthecommunication protocolasmentionedabove,thisseriesUPShasAS400card
(an optionalaccessory)forAS400communication protocol.Pleasecontact yourlocaldistribu-
torfordetails.
The following isthepinassignmentand descriptionofDB-9connectorinAS400card.
6
8
1
2
3
4
5
7
9
7.TECHNICALDATA
Pin#
Description
I/O
1 UPSFail
Output
2
SummaryAlarm
Output
3 GND
Input
4
RemoteShutdown
Input
5 Common
Input
6
Bypass
Output
7
BatteryLow Output
8 UPSON
Output

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Figure4: Back viewofDX1000L
Figure5: Back viewofDX1000LXL
8.APPENDIX
Communication
Port
Breaker
Input Socket
IntelligentSlot
Cooling Fan
Output Socket
RJ45
Communication
Port
Breaker
Input Socket
IntelligentSlot
Cooling Fan
OutputSocket
RJ45
ExternalBatterySocket

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Figure6: Back viewofDX1500L
Communication
Port
Input Socket
Cooling Fan
RJ45
IntelligentSlotIntelligentSlot
Output SocketOutput Socket
Breaker
Communication
Port
Input Socket
Cooling Fan
RJ45
IntelligentSlotIntelligentSlot
Output SocketOutput Socket
Breaker
ExternalBatterySocket
Figure7: Back viewofDX1500LXL
8.APPENDIX

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Breaker
Output Socket
Fuse
Cooling Fan
RJ45
Intelligent Slot
Communication
Port
Figure8: Back viewofDX3000L
8.APPENDIX
Breaker
Cooling Fan
Communication
Port
Input Terminal
Block
Intelligent Slot
Output Socket
Fuse
RJ45
ExternalBatterySocket
Figure9: Back viewofDX3000LXL

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614-03752-00