Eaton 5P 650i User manual

ENGLISH
Copyright © 2013 EATON
All rights reserved.
Service and support:
Call your local service representative
620-00082-02-i (en)
Tower models
5P 650i
5P 850i
5P 1150i
5P 1550i
1U Rack models
5P 650i R
5P 850i R
5P 1150i R
5P 1550i R
Installation
and user manual

Page 2 620-00082-02-i (en)
Certication Standards
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
Important instructions that must always be followed.
Do not discard the UPS or the UPS batteries in the trash.
This product contains sealed lead acid batteries and must be disposed as it's explain in this manual.
For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE)
in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Information, advice, help.
UPS directives:
• Safety: IEC 62040-1: 2008 (C2)
• EMC: IEC 62040-2: 2005, VCCI
• Performance: IEC 62040-3: 2010
CE mark (EN 62040-1: 2008 and EN 62040-2: 2006 (C1))
Class B emission level CISPR 22: 2005 + A2 2006 (EN 55022)
Harmonics emission: IEC 61000-3-2 edition 3.2: 2009
Flickers emission: IEC 61000-3-3 edition 2: 2008
VCCI Notice
The EC Declaration of Conformity is available upon request for products with a CE mark.
For copies of the EC Declaration of Conformity, contact Eaton Power Quality or check Eaton website:
www.powerquality.eaton.com

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Contents
1. Introduction....................................................................................... 4
1.1 Environmental protection...................................................................................................4
2. Presentation ...................................................................................... 5
2.1 Standard installations.........................................................................................................5
2.2 Tower rear panels..............................................................................................................6
2.3 Rack rear panels ................................................................................................................7
2.4 Control panel .....................................................................................................................8
2.5 LCD description .................................................................................................................9
2.6 Display functions ............................................................................................................. 10
2.7 User settings ................................................................................................................... 10
3. Installation ...................................................................................... 12
3.1 Unpacking and contents check........................................................................................ 12
3.2 Installation of tower models ............................................................................................ 13
3.3 Wall installation of rack models (650i R / 850i R / 1150i R).............................................. 13
3.4 Installation of rack models (650i R only) .......................................................................... 14
3.5 Installation of rack models (850i R / 1150i R / 1550i R).................................................... 14
3.6 Communication ports ...................................................................................................... 15
4. Operation......................................................................................... 16
4.1 Start-up and Normal operation......................................................................................... 16
4.2 Starting the UPS on Battery ............................................................................................ 16
4.3 UPS Shutdown ................................................................................................................ 16
4.4 Operation on Battery Power ............................................................................................ 16
4.5 Return of AC Input Power................................................................................................ 17
4.6 UPS remote control functions ......................................................................................... 17
5. Maintenance ................................................................................... 18
5.1 Troubleshooting................................................................................................................18
5.2 Battery-module replacement ........................................................................................... 19
6. Appendices ...................................................................................... 21
6.1 Technical specications....................................................................................................21

Page 4 620-00082-02-i (en)
1. Introduction
Thank you for selecting an EATON product to protect your electrical equipment.
The 5P range has been designed with the utmost care.
We recommend that you take the time to read this manual to take full advantage of the many features
of your UPS (Uninterruptible Power System).
Before installing 5P, please read the booklet presenting the safety instructions.
Then follow the instructions in this manual.
To discover the entire range of EATON products and the options available for the 5P range,
we invite you to visit our web site at www.eaton.com/powerquality or contact your EATON representative.
1.1 Environmental protection
EATON has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
• The cardboard we use comprises over 50 % of recycled cardboard.
• Sacks and bags are made of polyethylene.
• Packingmaterialsarerecyclableandbeartheappropriateidenticationsymbol 01
PET
Materials Abbreviations Number in
the symbols
Polyethylene terephthalat PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06
Follow all local regulations for the disposal of packing materials.
End of life
EATON will process products at the end of their service life in compliance with local regulations.
EATON works with companies in charge of collecting and eliminating our products at the end of
their service life.
Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste.
At the end of its service life, the product must be transported to a processing centre for electrical and
electronic waste.
Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations
concerning batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
01
PET

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2. Presentation
2.1 Standard installations
Tower models
D
H
W
Description Weights (kg/lb)Dimensions (mm/inch)
D x W x H
5P 650i 7.52 / 16.60 345 x 150 x 233 / 13.6 x 5.9 x 9.2
5P 850i 9.93 / 21.90 345 x 150 x 233 / 13.6 x 5.9 x 9.2
5P 1150i 10.91 / 24.10 345 x 150 x 233 / 13.6 x 5.9 x 9.2
5P 1550i 15.95 / 35.20 445 x 150 x 233 / 17.5 x 5.9 x 9.2
Rack models
H
W
D
Description Weights (kg/lb)Dimensions (mm/inch)
D x W x H
5P 650i R 8.6 / 19.00 363.5 x 438 x 43.2 / 14.3 x 17.2 x 1.7
5P 850i R 13.8 / 30.40 509 x 438 x 43.2 / 20.0 x 17.2 x 1.7
5P 1150i R 14.64 / 32.70 509 x 438 x 43.2 / 20.0 x 17.2 x 1.7
5P 1550i R 19.36 / 42.70 554 x 438 x 43.2 / 21.8 x 17.2 x 1.7

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2. Presentation
2.2 Tower rear panels
5P 650i
3
2
1
4
8
7
5
6a
6b
5P 850i
3
2
1
4
7
6a
6b
5
8
5P 1150i
2
1
4
7
5
6a
3
6b
8
5P 1550i
2
1
4
5
6a
3
6b
8
7
(1) USB communication port
(2) RS232 communication port
(3) Slot for optional communication card
(4) Connector for ROO (remote ON/OFF)
or RPO (Remote Power Off) control
(5) Outlets for connection of critical
equipment (Primary group)
(6a) Group 1: programmable outlets for
connection of equipment
(6b) Group 2: programmable outlets for
connection of equipment
(7) Socket for connection to AC-power
source
(8) Ground screw

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2. Presentation
2.3 Rack rear panels
5P 650i R / 5P 850i R
2 1 4 87 36a 6b5
5P 1150i R
6a
2 1 47 36b58
5P 1550i R
6a
2 1 473 6b
5
8
(1) USB communication port
(2) RS232 communication port
(3) Slot for optional communication card
(4) Connector for ROO (remote ON/OFF)
or RPO (Remote Power Off) control
(5) Outlets for connection equipment
(Primary group)
(6a) Group 1: programmable outlets for
connection of equipment
(6b) Group 2: programmable outlets for
connection of equipment
(7) Socket for connection to AC-power
source
(8) Ground screw

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2. Presentation
2.4 Control panel
TheUPShasave-buttongraphicalLCD.ItprovidesusefulinformationabouttheUPSitself,loadstatus,
events, measurements and settings.
Tower models
Power On
Indicator
(green)
On battery
Indicator
(yellow)
Alarm
Indicator (red)
Normal mode
100%
10min
100%
720W
800VA
Efficiency: ~98%
Escape Up Down Enter On/Off
button
Rack models
Normal mode
100%
10min
100%
720 W
800VA
Efficiency: ~98%
Alarm
Indicator (red)
On battery Indicator
(yellow)
Power On
Indicator (green)
On/Off
button
Up
Down
Enter
Escape
The following table shows the indicator status and description :
Indicator Status Description
Green On The UPS is operating normally
Yellow On The UPS is on battery mode
Red
On The UPS has an active alarm or fault. See trouble-
shooting on page 18 for additional information.

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2. Presentation
2.5 LCD description
Operation status
Load/equipment status
Normal mode
100%
10min
100%
720W
800VA
Efficiency: ~98%
Battery status
Efficiency and load group information
As default, or after 5 minutes of inactivity, the LCD displays the screen saver.
The backlight LCD automatically dims after 10 minutes of inactivity. Press any button to restore the screen.
The following table describes the status information provided by the UPS
Note. If other indicator appears, see troubleshooting on page 18 for additional information.
Operation status Possible cause Action
Standby mode The UPS is OFF, waiting for start-up
command from user
Equipment is not powered until
button is not pressed.
Normal mode The UPS is operating normally. The UPS is powering and protecting
the equipment.
In AVR mode
No beep
The UPS is operating normally but
the utility voltage is outside normal
mode thresholds.
The UPS is powering the
equipment through a Automatic
Voltage Regulation device.
The equipment is still normally
protected.
On Battery
Battery LED is on
1 beep every 10 seconds
A utility failure has occurred and
the UPS is in Battery mode.
The UPS is powering the equipment
with the battery power. Prepare
your equipment for shutdown.
End of backup time
1 beep every 3 seconds
The UPS is in battery mode and
the battery is running low.
This warning is approximate, and
the actual time to shutdown may
vary significantly.
Depending on the UPS Load, the
"Battery Low" warning may occur
before the battery reaches 20 %
capacity.

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2.6 Display functions
Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( and ) to scroll
through the menu structure. Press the Enter ( ) button to select an option. Press the button to cancel
or return to the previous menu.
Menu map for Display Functions.
Main menu Submenu Display information or Menu function
Measurements Load W VA / Load A pf / Output V Hz / Input V Hz /
Battery V min / Efficiency / Power usage
Control Load Segments Group 1: ON / OFF
Group 2: ON / OFF
These commands overrule user settings for load segments.
Start battery test Starts a manual battery test
Reset fault state Clears active faults
Restore factory settings Returns all settings to original values (UPS restart required)
Reset power usage Clears power usage measurements
Settings Local settings Sets product general parameters
Input / output settings Sets Input and output parameters
ON / OFF settings Sets ON / OFF conditions
Battery settings Sets battery configuration
Fault log Displays event log or alarms
Identification UPS Type / Part Number / Serial Number / Firmware release /
Com card address
2.7 User settings
The following table displays the options that can be changed by the user.
Description Available settings Default settings
Local settings
Language [English] [Français] [Deutsch]
[Italiano] [Português] [Español]
[Русский]
Menus, status, notices and alarms,
UPS fault, Event Log data and
settings are in all supported
languages.
English
User selectable when UPS is
powered for the first time.
LCD settings Modify LCD screen brightness and
contrast to adapt to room light
conditions.
Audible alarm [Enabled] [Disabled on battery]
[Always disabled]
Enable or disable the buzzer if an
alarm occurs.
Enabled
In/Out settings
Output voltage [200 V] [208 V] [220 V] [230 V]
[240 V]
User selectable when UPS
is powered for the first time.
Input thresholds [Normal mode] [Extended mode]
Extended mode reduces lower
input voltage to 150 V before UPS
transfers to battery.
This can be used if the load can
withstand low voltage supply.
Normal mode
Sensitivity [High] [Low]
High: for sensitive equipment,
UPS will easily transfer to battery
when utility conditions are
becoming bad.
Low: for equipment that can
withstand bad utility conditions,
in that case, the UPS will not
transfer to battery.
High
Load segments -
Auto start delay
[No Delay] [1 s] [2 s]…[65354 s]
The connected load is powered
after the specified delay.
Group 1: 3 s
Group 2: 6 s
2. Presentation

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2. Presentation
Description Available settings Default settings
In/Out settings
Load segments
- Auto shutdown
delay
[Disable] [0s] [1 s] [2 s]…[65354 s]
During a power outage, authorises
to keep some equipment running
while turning off other equipment.
This feature allows to save battery
power.
Group 1: Disable
Group 2: Disable
Overload
prealarm
[10 %] [15 %] [20 %] ... [100 %]
[105 %]
Gives a warning when a predefined
critical percentage of load is
reached.
[105 %]
ON/OFF settings
Cold start [Disable] [Enable]
Enables the product to be started
on battery power.
First cold start always disabled.
Enable
Forced reboot [Disable] [Enable]
If mains recover during a shutdown
sequence:
- if enabled, shutdown sequence
will complete and wait 10 seconds
prior to restart
- if disabled, shutdown sequence
will not complete and restart will
occur immediately.
Enable
Auto restart [Disable] [Enable]
Enables the product to restart
automatically when mains recovers
after a complete battery discharge.
Enable
Energy saving [Disable] [Enable]
If enabled, UPS will shutdown after
5min of back-up time, if no load is
detected on the output.
Disable
Sleep mode [Disable] [Enable]
If disabled, LCD and
communication will turn OFF
immediately after UPS is OFF.
If enabled, LCD and communication
stays ON 1h30 min after UPS is OFF.
Disable
Remote command [Disable] [Enable]
If enabled, shutdown or restart
commands from software are
authorised.
Enable
RPO delay [0 s] [1s ] [2 s]...[180 s]
Delays remote power off command
[0 s]
Battery settings
Automatic battery
test
[No test] [Every day] [Every week]
[Every month]
Available only if battery charge
mode is set to constant charge.
Every week
(in constant charge,
otherwise following ABM
battery test method)
Low battery
warning
[1 %] [2 %] ... [100 %]
The alarm triggers when the set
percentage of battery capacity is
reached during a back-up time.
20 %
Restart battery
level
[1 %] [2 %] ... [100 %]
If set, automatic restart will occur
only when percentage of battery
charge is reached.
0 %
Battery charge
mode
[ABM cycling] [Constant charge] ABM cycling
Deep discharge
protection
[Yes] [No]
If set to Yes, the UPS automatically
prevents battery from deep
discharge by adapting end of
back-up time voltage threshold.
Yes

Page 12 620-00082-02-i (en)
3. Installation
3.1 Unpacking and contents check
Tower models
1
2
3
4
5
6
Rack models
2
3
5
6
8
4
7
1
(1) 5P UPS
(2) Quick start and safety instructions
(3) User manual and IPSS (Intelligent Power Software Suite) CDROM
(4) 2 connection cables for the protected equipment
(5) RS232 communication cable
(6) USB communication cable
(7) Cable locking systems (1 x 4 outlets 650i R and 850i R models; 1 x 6 outlets 1150i R and 1550i R models)
(8) 1U Rack kit (ears only for 650i R model)
Packing materials must be disposed of in compliance with all local regulations concerning waste.
Recycling symbols are printed on the packing materials to facilitate sorting.

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3. Installation
3.2 Installation of tower models
3.3 Wall installation of rack models (650i R / 850i R / 1150i R)
1
1
2
2

Page 14 620-00082-02-i (en)
3.5 Installation of rack models (850i R / 1150i R / 1550i R)
Follow steps 1 to 4 for module mounting on the rails.
3. Installation
11
2
2
3
3
4
4
The rails and necessary hardware are supplied by EATON.
3.4 Installation of rack models (650i R only)
Follow steps 1 to 3 for rack mounting.
23
2
3
1

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3. Installation
3.6 Communication ports
Connection of RS232 or USB communication port
The RS232 and USB communication ports cannot operate simultaneously.
2
1
5
6
1. Connect the RS232 (5) or USB
(6) communication cable to
the serial or USB port on the
computer equipment.
2. Connect the other end of the
communication cable (5) or
(6) to the USB (1) or RS232 (2)
communication port on
the UPS.
The UPS can now communicate
with EATON power management
software.
Installation of the communication cards (optional)
3
It is not necessary to shutdown
the UPS before installing
a communication card.
1. Remove the slot cover (3)
secured by screws.
2. Insert the communication
card in the slot.
3. Secure the card cover with
the 2 screws.
Characteristics of the optocouplers communication port (optional) • Pins 1, 3, 4, 5, 6, 10: not used
• Pin 2: common (user)
• Pin 7: low battery
• Pin 8: operation on battery
power
• Pin 9: UPS ON, equipment
supplied
n.o.: normally open contact
When a signal is activated, the contact is closed between the common (pin 2) and the pin
for the corresponding signal.
Contact characteristics (optocoupler)
• Voltage: 48 V DC max
• Current: 25 mA max
• Power: 1.2 W

Page 16 620-00082-02-i (en)
4. Operation
4.1 Start-up and Normal operation
To start the UPS:
1. Verify that the UPS power cord is plugged in.
2. The UPS front panel display illuminates and shows EATON logo.
3. Verify that the UPS status screen shows .
4. Press the button on the UPS front panel for at least 2 seconds.
The UPS front panel display changes status to "UPS starting...".
5. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before
continuing. See "Troubleshooting" on page 18.
If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front
panel to view the active alarms. Correct the alarms and restart if necessary.
6. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads
are powered and protected.
The UPS should be in Normal mode.
4.2 Starting the UPS on Battery
Before using this feature, the UPS must have been powered by utility power with output enabled at
least once.
Battery start can be disabled. See the "Cold start" setting in "ON/OFF Settings" on page 11.
To start the UPS on battery:
1. Press the button on the UPS front panel until the UPS front panel display illuminates and shows
a status of "UPS starting...".
The UPS cycles through Standby mode to Battery mode.The indicator illuminates solid.
The UPS supplies power to your equipment.
2. Check the UPS front panel display for active alarms or notices besides the "Battery mode" notice
and notices that indicate missing utility power. Resolve any active alarms before continuing.
See "Troubleshooting" on page 18.
Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart
if necessary.
4.3 UPS Shutdown
To shut down the UPS:
1. Press the button on the front panel for three seconds.
The UPS starts to beep and shows a status of "UPS shutting OFF...".The UPS then transfers to Standby
mode, and the indicator turns off.
4.4 Operation on Battery Power
Transfer to battery power
• The connected devices continue to be supplied by the UPS when AC input power is no longer available.
The necessary energy is provided by the battery.
• The and indicator illuminates solid.
• The audio alarm beeps every ten seconds.
The connected devices are supplied by the battery.

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4. Operation
Low-battery warning
• The and indicator illuminates solid.
• The audio alarm beeps every three seconds.
The remaining battery power is low. Shut down all applications on the connected equipment because
automatic UPS shutdown is imminent.
End of battery backup time
• LCD displays "End of backup time".
• All the LEDs go OFF.
• The audio alarms stops.
4.5 Return of AC Input Power
Following an outage, the UPS restarts automatically when AC input power returns (unless the restart
function has been disabled) and the load is supplied again.
4.6 UPS remote control functions
The 5P offers a choice between two remote control functions.
• RPO: Remote Power Off allow a remote contact to be used to disconnect all the equipment connected to
the UPS. Restarting the UPS requires manual intervention.
• ROO: Remote ON/OFF allows remote action of button to shut down the UPS.
These functions are obtained by opening a contact connected between the appropriate pins of connector (4)
ontherearpaneloftheUPS(seeguresbelow).
4
Remote control connection and test
1. Check that the UPS is OFF and disconnected from the AC input source.
2. Remove connector (4) after unscrewing the screws.
3. Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm2cable
cross-section) between the two pins of connector (4) (see diagram).
4
Contact open: UPS shutdown
Contact closed: UPS start-up (UPS connected to AC power and AC power is available)
Note. The local ON/OFF control using button overrides the remote-control function.
4
Contact open: UPS shutdown, LED goes ON.
To return to normal operation, deactivate the remote external contact and restart
the UPS by pressing button .
4. Plug connector (4) into the back of the UPS.
5. Connect and restart the UPS following the previously described procedures.
6. Activate the external remote shutdown contact to test the function.
Warning. This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.

Page 18 620-00082-02-i (en)
5. Maintenance
5.1 Troubleshooting
Operation status Possible cause Action
Batteries disconnected The UPS does not recognise
the internal batteries
If the condition persists, contact
your service representative
The batteries are disconnected Verify that all batteries are properly
connected. If the condition persists,
contact your service representative.
Overload Power requirements exceeds the
UPS capacity (greater than 105 %
of nominal)
Remove some of the equipment
from the UPS. The UPS continues
to operate, but may shutdown if the
load increases. The alarm resets
when the condition becomes
inactive.
End of battery life The end of the battery life is
reached.
Contact your service representative
for battery replacement.
Event An UPS event occurs
Example:
Remote Power OFF, the RPO
contact has been activated to
shutdown the UPS and now
prevents restart.
Set the contact back to its normal
position and press button
to restart.
UPS fault The UPS has an internal fault. The UPS does not protect the
equipment anymore.
Note. the alarm message and
the UPS Serial Number, then contact
your service representative.

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5. Maintenance
5.2 Battery-module replacement
Safety recommendations
The battery can cause electrocution and high short-circuit currents.The following safety precautions
are required before servicing the battery components:
• remove watches, rings, bracelets and all other metal objects from the hands and arms,
• use tools with an insulated handle.
Battery tray removal on tower models
A
A- Remove the front panel.
B
B- Disconnect the battery block by
separating the two connectors
(never pull on the wires).
C
C - Remove the plastic protection cover
in front of the battery (one screw).
D
D- Pull the plastic tab to remove
the battery block and replace it.
Mounting the new battery module
Carry out the above instructions in reverse order.
• To ensure safety and high performance, use only batteries supplied by EATON.
• Take care to firmly press together the two parts of the connector during remounting.

Page 20 620-00082-02-i (en)
Battery tray removal on rack models
A
B
A- Remove the front panel.
B-Remove the left-hand side of the
front panel by pushing the button
and then by sliding the part.
C
C- Disconnect the battery block by
separating the two connectors
(never pull on the wires).
D
D - Remove the metal protection cover
in front of the battery (two screws).
E
E- Pull the plastic tab to remove
the battery block and replace it.
Mounting the new battery module
Carry out the above instructions in reverse order.
• To ensure safety and high performance, use only batteries supplied by EATON.
• Take care to firmly press together the two parts of the connector during remounting.
5. Maintenance