Eaton Evolution 650 User manual

www.eaton.com
Installation and user
manual
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Evolution
650 / 650 Rack 1U
850 / 850 Rack 1U
1150 / 1150 Rack 1U
1550 / 1550 Rack 1U
Pulsar Series

3400823500/AC

www.eaton.com
_
Installation and user
manual
Evolution
650/650 Rack 1U
850/850 Rack 1U
1150/1150 Rack 1U
1550/1550 Rack 1U
Pulsar Series

34008235EN/AC - Page 2

34008235EN/AC - Page 3
Introduction
Environmental protection
EATON has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
◗The cardboard we use comprises over 50% of recycled cardboard.
◗Sacks and bags are made of polyethylene.
◗Packing materials are recyclable and bear the appropriate identification symbol .
Follow all local regulations for the disposal of packing materials.
End of life
EATON will process products at the end of their service life in compliance with local regulations.
EATON works with companies in charge of collecting and eliminating our products at the end of their service life.
Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste.
At the end of its service life, the product must be transported to a processing centre for electrical and electronic waste.
Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations concerning
batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
Thank you for selecting an EATON product to protect your electrical equipment.
The Evolution range has been designed with the utmost care.
We recommend that you take the time to read this manual to take full advantage of the many features of your UPS
(Uninterruptible Power System).
Before installing Evolution, please read the booklet presenting the safety instructions. Then follow the indications in
this manual.
To discover the entire range of EATON products and the options available for the Evolution range, we invite you to
visit our web site at www.eaton.com or contact your EATON representative.
Material Abbreviation Number
in the symbol
Polyethylene terephthalate PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06

34008235EN/AC - Page 4
Introduction
Pictograms
Important instructions that must always be followed.
Information, advice, help.
Visual indication.
Action.
Audio signal.
In the illustrations on the following pages, the symbols below are used:
LED off
LED on
LED flashing

34008235EN/AC - Page 5
Contents
1. Presentation
1.1 Standard positions ...................................................................................................................... 6
Tower models ................................................................................................................................ 6
Rack models................................................................................................................................... 6
1.2 Rear panels................................................................................................................................... 7
Evolution 650/850/1150/1550 ......................................................................................................... 7
Evolution 650/850/1150/1550 Rack ................................................................................................7
1.3 Control panel................................................................................................................................7
2. Installation
2.1 Unpacking and contents check................................................................................................... 8
2.2 Installation of tower model......................................................................................................... 9
2.3 Installation of rack model ........................................................................................................... 9
2.4 Installation 650 rack model........................................................................................................10
2.5 Communication ports.................................................................................................................11
Connection of RS232 or USB communication port (optional) .......................................................11
Installation of the communication cards (optional) .......................................................................11
Characteristics of the contact communication port (optional) ......................................................11
2.6 Equipment connections .............................................................................................................12
3. Operation
3.1 Start-up and normal operation..................................................................................................13
3.2 Operation on battery power ......................................................................................................13
3.3 Return of AC input power ..........................................................................................................13
3.4 UPS shutdown ............................................................................................................................14
3.5 UPS remote-control functions...................................................................................................14
4. Measurements and personalisation15
5. Maintenance
5.1 Troubleshooting ..........................................................................................................................16
5.2 Replacing the battery module in the tower model..................................................................16
Safety recommendations..............................................................................................................16
Battery-module removal................................................................................................................16
Mounting the new battery module ...............................................................................................17
5.3 Replacing the battery module in the rack model.....................................................................17
Safety recommendations..............................................................................................................17
Battery-module removal................................................................................................................17
Mounting the new battery module ...............................................................................................18
5.4 Training centre.............................................................................................................................18
6. Appendices
6.1 Technical specifications..............................................................................................................19
6.2 Glossary...................................................................................................................................... 20

34008235EN/AC - Page 6
1. Presentation
1.1 Standard positions
Tower models
Rack models
Dimensions (H x W x D)
in mm
Evolution 650 234 x 147 x 418
Evolution 850 234 x 147 x 418
Evolution 1150 234 x 147 x 418
Evolution 1550 234 x 147 x 492
Weights in kg
Evolution 650 8.4
Evolution 850 10.8
Evolution 1150 12.5
Evolution 1550 16.5
Dimensions (H x W x D)
in mm
Evolution 650 Rack 43.5 x 438 x 366
Evolution 850 Rack 43.5 x 438 x 512
Evolution 1150 Rack 43.5 x 438 x 512
Evolution 1550 Rack 43.5 x 438 x 556
Weights in kg
Evolution 650 Rack 10.1
Evolution 850 Rack 16.1
Evolution 1150 Rack 16.6
Evolution 1550 Rack 20

34008235EN/AC - Page 7
1. Presentation
1.2 Rear panels
Evolution 650/850/1150/1550
Evolution 650/850/1150/1550 Rack
1.3 Control panel
Bargraphs (8) and (11)
(1) Slot for optional communication card
(2) Socket for connection to AC-power
source
(3) 2 outlets for connection of equipment
(4) RS232 communication port
(5) 2 programmable outlets (1 and 2) for
connection of equipment
(6) USB communication port
(7) Connector for remote ON/OFF and RPO
(Remote Power Off) control
(8) Bargraph indicating the percent load
(9) Programmable outlet 1 is supplied
(10) ON/OFF button for UPS and outlets
(11) Bargraph indicating battery-charge
level
(12) Programmable outlet 2 is supplied
(13) Load protected LED
(14) Downgraded operation LED
(15) Load not protected LED
230V/10A Max
RS232
ROO RPO
1
2
Ue/In/Eing
Us/Out/Ausg
I max 6.5A
2
3
5
1
4
6
7
24 6 7 1
3 5
2
4 6 7
13 5
Evolution 650/850/1150 Rack
Evolution 1550 Rack
2
1
2
910
12 13 14 15
11
8
25 50 75 100
min max

34008235EN/AC - Page 8
2. Installation
2.1 Unpacking and contents check
(16) Evolution UPS, tower or rack model
(17) 2 connection cables for the protected equipment
(18) Documentation
(19) Solution-Pac CD-ROM
(20) RS232 communication cable
(21) USB communication cable
(22) Mounting kit for 19-inch bays (rack model only,
except 650 Rack)
(23) System to secure power plugs (rack model only)
Packing materials must be disposed of in compliance with all local regulations concerning waste.
Recycling symbols are printed on the packing materials to facilitate sorting.

34008235EN/AC - Page 9
2. Installation
2.2 Installation of tower model
2.3 Installation of rack model
Follow steps 1 to 4 for module mounting on the rails.
The rails and necessary hardware are supplied by EATON.

34008235EN/AC - Page 10
2. Installation
2.4 Installation of the 650 rack model
Follow steps 1 to 3 for rack mounting.
The necessary hardware is supplied by EATON.

34008235EN/AC - Page 11
2. Installation
2.5 Communication ports
Connection of RS232 or USB communication port (optional)
Installation of the communication cards (optional)
Characteristics of the contact communication port (optional)
The RS232 and USB communication ports cannot operate simultaneously.
1 - Connect the RS232 (20) or USB (21)
communication cable to the serial or USB
port on the computer equipment.
2 - Connect the other end of the
communication cable (20) or (21) to the
USB (6) or RS232 (4) communication port
on the UPS.
The UPS can now communicate with
EATON power management software.
Limited-access slot for the
communication card
It is not necessary to shutdown the UPS
before installing a communication card.
1 - Remove the slot cover (1) secured by
screws.
2 - Insert the communication card in the
slot.
3 - Secure the card cover with the two
screws.
◗Pins 1, 2, 3, 5, 6: not used
◗Pin 4: common (user)
◗Pin 7: low battery
◗Pin 8: UPS ON, equipment supplied
◗Pin 9: operation on battery power
n.o.: normally open contact
When a signal is activated, the contact is closed between the common (pin 4) and the pin for the corresponding
signal.
Contact characteristics (optocoupler)
◗Voltage: 48 V DC max
◗Current: 25 mA max
◗Power: 1.2 W
21
20
RS232
ROO RPO
1
2
Us/Out/Ausg
I max 6.5A
4
6
230V/10A Max
RS232
1
Ue/In/Eing
1
5432
9876
1
commun
4
n.o.
n.o.n.o.

34008235EN/AC - Page 12
2. Installation
2.6 Equipment connections
Check that the indications on the name plate located on the back of the UPS correspond to the AC-power source
and the true electrical consumption of the total load.
1 - Disconnect the supply cable(1) (not
supplied) of the equipment.
2 - Connect the cable to socket (2), then to
the AC-power source.
3 - Connect the loads to the UPS using the
cables (17).
It is preferable to connect the priority loads
to the two outlets marked (3) and the non-
priority loads to the two programmable
outlets marked (5) (1 and 2).
To program shutdown of outlets (5) during
operation on battery power and thus
optimise the available backup time, the
EATON communication software is
required.
(1) Cable characteristics: 250 V - 10 A (CSA
1mm2, type HO5).
Fit the connection securing system. (rack model only).
4 - Fit the connection securing system (23)
that prevents the plugs from being pulled
out accidentally.
Note. The UPS charges the battery as soon as it is connected to the AC-power source, even if button (10) is not
pressed.
Once the UPS is connected to the AC-power source, eight hours of charging are required before the battery can
supply the rated backup time.
24
17
23
17
34008235EN_AC.fm Page 12 Mercredi, 12. novembre 2008 8:30 08

34008235EN/AC - Page 13
3. Operation
3.1 Start-up and normal operation
3.2 Operation on battery power
Transfer to battery power
Low-battery warning
End of battery backup time
3.3 Return of AC input power
Following an outage, the UPS restarts automatically when AC input power returns (unless the restart function has
been disabled via UPS personalisation) and the load is again supplied.
Press button (10) for approximately 1 second.
◗The buzzer beeps once and all the LEDs go ON simultaneously.
◗If AC input power is available, button (10) and LED (13) are ON. The
load is supplied by the AC-power source. Conditions permitting, the
UPS runs a battery test, indicated by LEDs (11) and the buzzer.
◗If AC input power is not available, button (10) and LEDs (13) and (14)
are ON. The load is supplied by the UPS on battery power.
The connected devices are protected by the UPS.
If LED (15) is ON, a fault has occurred (see the "Troubleshooting"
section).
◗The connected devices continue to be supplied by the UPS when AC
input power is no longer available. The necessary energy is provided
by the battery.
◗Button (10) and LEDs (13) and (14) are ON.
◗The audio alarm beeps every ten seconds.
The connected devices are supplied by the battery.
◗Button (10) and LEDs (13) and (14) are ON.
◗The audio alarm beeps every three seconds.
The remaining battery power is low.
Shut down all applications on the connected equipment because
automatic UPS shutdown is imminent.
◗All the LEDs go OFF.
◗The audio alarms stops.
The UPS is completely shut down.
1
2
10 13
14
15
11
1
2
10
13
14
1
2
10
13
14

34008235EN/AC - Page 14
3. Operation
3.4 UPS shutdown
3.5 UPS remote-control functions
Remote control connection and test
Press button (10) for approximately 2 seconds.
The devices connected to the UPS are no longer supplied.
Evolution offers a choice between two remote control functions.
◗RPO (Remote Power Off) allows a remote contact to be used to
disconnect all the equipment connected to the UPS.
Restarting the UPS requires manual intervention.
◗ROO (Remote ON/OFF) allows remote action of button (10) to shut
down the UPS.
These functions are obtained by opening of the contact connected
between the appropriate pins of connector (7) on the rear panel of the
UPS (see figures below).
1 - Check that the UPS is OFF and disconnected from the AC input source.
2 - Remove connector (7) after unscrewing the screws.
3 - Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm2cable cross-section)
between the two pins of connector (7) (see diagram).
Contact open: UPS shutdown
Contact closed: UPS start-up (UPS connected to AC power and AC power is available)
Note. The local ON/OFF control using button (10) overrides the remote-control function.
Contact open: UPS shutdown, LED (14) goes ON.
To return to normal operation, deactivate the remote external contact and restart the UPS
by pressing button (10).
4 - Plug connector (7) into the back of the UPS.
5 - Connect and restart the UPS following the previously described procedures.
6 - Activate the external remote shutdown contact to test the function.
Warning. This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.
1
2
10
230V/10A Max
RS232
ROO RPO
1
2
Ue/In/Eing
Us/Out/Ausg
I max 6.5A
7
7ROO
7RPO

34008235EN/AC - Page 15
4. Access to measurements and personalisation data
Main-output personalisation
Voltage-threshold personalisation
(1) Low threshold for transfer to battery: 150 V.
UPS-sensitivity personalisation
UPS ON/OFF personalisation
Battery personalisation
◗Insert the Solution-Pac CD-ROM in the drive.
◗On the first navigation screen, select "Point to Point solution" and follow the instructions on how to install the
Personal Solution-Pac software.
◗Then select "Settings", "Advanced settings" and "UPS settings".
Note that the Linux/Unix/MacOS versions of Personal Solution-Pac software do not offer this possibility.
It is possible to modify the settings listed below (detailed comments are available in the Personal Solution-Pac
software).
Function Factory setting Other available settings
Output voltage on battery power 230 Volts AC 200/208/220/240 Volts AC
Overload alarm threshold 105% 30/50/70%
Function Factory setting Other available settings
High threshold for transfer to battery 294 Volts AC 271 to 294 Volts AC
Low threshold for transfer to battery 160 Volts AC 160 to 180 Volts AC
Fader activation threshold 265 Volts AC 244 to 265 Volts AC
Booster activation threshold 184 Volts AC 184 to 207 Volts AC
Maximum input-voltage range Disabled Enabled (1)
Function Factory setting Other available settings
UPS-sensitivity level Normal High or low
Function Factory setting Other available settings
Automatic start Enabled Disabled
Cold start Enabled Disabled
Forced shutdown Enabled Disabled
Energy-savings mode Disabled Enabled
UPS ON/OFF controlled by software Enabled Disabled
Battery level before restart 0% 0 to 100%
Function Factory setting Other available settings
Battery-test intervals Weekly No test / daily test / monthly
test
Low-battery warning 20% 0 to 100%
Battery protection against deep discharge Enabled Disabled
Audio alarm Enabled Disabled

34008235EN/AC - Page 16
5. Maintenance
5.1 Troubleshooting
5.2 Replacing the battery module in the tower model
Safety recommendations
The battery can cause electrocution and high short-circuit currents. The following safety precautions are required
before servicing the battery components:
◗Remove watches, rings, bracelets and all other metal objects from the hands and arms,
◗Use tools with an insulated handle.
Battery-module removal
Indication Diagnostic Correction
1When the UPS is started using button
(10), all the LEDs go ON once and the
buzzer beeps once, then LED (14)
remains ON.
The remote power off (RPO)
contact has been activated to shut
down the UPS and now prevents
restart.
Set the contact back to its normal
position and press button (10) to
restart.
2Button (10) and LEDs (13) and (14) are
ON and all the LEDs on bargraph (8)
flash.
The percent load is greater than
the set overload level or UPS
capacity.
Check the power drawn by the
connected devices and disconnect
any non-priority devices. Check
the overload level setting.
3Button (10) and LED (15) are ON and
all the LEDs on bargraph (8) are
flashing.
A critical overload has occurred
on the UPS output. If AC input
power fails, the load will not be
supplied in battery mode.
Check the power drawn by the
connected devices and disconnect
any non-priority devices.
4LED (15) is ON and all the LEDs on
bargraph (11) are flashing.
A battery fault has been detected
during the automatic test.
Replace the battery module (see
section 5.2, Battery-module
replacement).
5LED (15) alone is ON and the buzzer
sounds continuously.
A UPS internal fault has occurred
and the load is not supplied.
Call the after-sales support
department.
The UPS must be turned as shown in the
figure opposite.
A- Remove the two screws on the left-
hand side.
B- Lift and pull away the panel with the
logo.
C- Pull on the two connectors to
disconnect the battery (never pull on the
wires).
D- Pull the plastic tab to remove the
battery.
C
D

34008235EN/AC - Page 17
5. Maintenance
Mounting the new battery module
Carry out the above instructions in reverse order.
5.3 Replacing the battery module in the rack model
Safety recommendations
The battery can cause electrocution and high short-circuit currents. The following safety precautions are required
before servicing the battery components:
◗Remove watches, rings, bracelets and all other metal objects from the hands and arms,
◗Use tools with an insulated handle.
Battery-module removal
◗To ensure safety and high performance, use only batteries supplied by EATON.
◗Take care to firmly press together the two parts of the connector during remounting.
A- Remove the two screws on the left-
hand side of the front panel.
B- Disconnect the battery block by
separating the two connectors (never pull
on the wires).
C- Remove the part.
B
C

34008235EN/AC - Page 18
5. Maintenance
Mounting the new battery module
Carry out the above instructions in reverse order.
5.4 Training centre
D- Pull the plastic tab to remove the
battery block and replace it.
◗To ensure safety and high performance, use only batteries supplied by EATON.
◗Take care to firmly press together the two parts of the connector during remounting.
To fully master operation of your EATON product and carry out level 1 servicing, see our complete range of technical
training courses, available in both French and English.
For further information, please visit our website: www.eaton.com
D