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  9. Eaton Powerware 9395 Operation and maintenance manual

Eaton Powerware 9395 Operation and maintenance manual

Eaton 9395/9395P UPS (1000–1200 kVA)
Single-Feed Kit Installation Instructions
®
Eaton 9395/9395P UPS (1000–1200 kVA) Single Feed Kit Installation Instructions SP-1640000610 Rev 1 www.eaton.com/powerquality
1
Eaton 9395/9395P UPS (1000–1200 kVA) Single-Feed Kit Installation
NOTE Refer to the applicable installation and operation manual supplied with the UPS during installation.
WARNING
Installation should be performed only by qualified personnel.
To install the single-feed kit:
1. If not already accomplished, remove one top screw and two bottom screws
securing each ISBM section left and right front panel (refer to the applicable
Eaton 9395/9395P UPS manual for panel location). Lift the panels straight up to
remove them from the panel hanger brackets at the top of the cabinet.
2. If not already accomplished,remove the screws securing the top and bottom
internal safety shield panels and remove the panels to gain access to the rectifier
and bypass input terminals. Retain the hardware for later use.
3. Using M12 hardware from the UPS external wiring terminal hardware kit, install
the single-feed bus bar extensions (see Table 1) onto the back side of the
rectifier input bus bars (see Figure 1). Mount the extension bar using the two
rear holes on the bus bar. Tighten the bolts to the torque values in Table 2.
4. Using M12 hardware from the UPS external wiring terminal hardware kit, install
the single-feed jumper cables from the kit (see Table 1) between the rectifier
input bus bar extension and the bypass input terminal (see Figure 1). Verify each
rectifier phase terminal is jumpered to the same phase on the bypass terminal.
Use the two bottom rear holes on the bus bar extensions and bypass input bus
bars. Tighten the bolts to the torque values listed in Table 2.
Table 1. Supplied Terminal Hardware
Part Size Quantity Terminals Used On Eaton Part Number
Jumper Cable N/A 12 (4 per phase) Rectifier and Bypass Input 152602719 (wire kit with 12 cables)
Bus Bar Extension N/A 3 Rectifier Input 119201546
Bolt, Grade 5 M12 60 mm 18 Rectifier and Bypass Input 180190078-117
Tie Wrap 0.30”W 14.5”L 9Jumper Cables 152201082
Table 2. Single-Feed Power Cable Terminations
Terminal Function Terminal Function Bus Landing Tightening Torque Nm (lb ft) Bolt Size
Bus Bar Extension
(Not required on 600V)
E1 Phase A 2 – 1 bolt mounting 76 (56) M12
E2 Phase B 2 – 1 bolt mounting 76 (56) M12
E3 Phase C 2 – 1 bolt mounting 76 (56) M12
Rectifier Input
E1 Phase A 2 – 1 bolt mounting 76 (56) M12
E2 Phase B 2 – 1 bolt mounting 76 (56) M12
E3 Phase C 2 – 1 bolt mounting 76 (56) M12
Bypass Input
E6 Phase A 2 – 1 bolt mounting 76 (56) M12
E7 Phase B 2 – 1 bolt mounting 76 (56) M12
E8 Phase C 2 – 1 bolt mounting 76 (56) M12
EATON 9395/9395P UPS (1000–1200 KVA) SINGLE-FEED KIT INSTALLATION
Eaton 9395/9395P UPS (1000–1200 kVA) Single Feed Kit Installation Instructions SP-1640000610 Rev 1 www.eaton.com/powerquality 2
5. Using tie wraps from the single-feed kit (see Table 1), secure cables to the
internal cabinet divider (see Figure 1).
6. Return to the applicable Eaton 9395/9395P UPS manual to complete the wiring.
Use M12 60mm bolts from the single-feed kit (see Table 1) to install rectifier
input lugs.
Rectifier Input Terminal (Phase C; Phase A on 600V)
Bypass Input Terminal (Phase C)
1 M12 50mm Bolt, 2 Flat
Washers, 1 Conical Washer,
and 1 Nut from UPS
Hardware Kit (6 places)
1 M12 60mm Bolt from
Single-Feed Hardware Kit
(18 places)
2 Flat Washers, 1 Conical
Washer, and 1 Nut from
UPS Hardware Kit (18 places
)
1 M12 50mm Bolt, 2 Flat
Washers, 1 Conical Washer,
and 1 Nut from UPS
Hardware Kit (6 places)
1 M12 50mm Bolt, 2 Flat
Washers, 1 Conical Washer,
and 1 Nut from UPS
Hardware Kit (6 places)
NOTE Install bus bar extensions to back side of rectifier input bus bars to provide clearance for bolts and wires.
NOTE Verify each rectifier phase terminal is jumpered to the same phase on the bypass terminal.
NOTE Install rectifier input lugs using M12 60mm bolts from the single-feed kit.
Tie Wraps (6 places)
Front
Bus Bar Extension
Rectifier Input Terminal (Phase B)
Bus Bar Extension (Not required on 600V)
Single Feed Jumpers from Kit (4 per phase)
Rectifier Input Terminal (Phase A; Phase C on 600V)
Bus Bar Extension
Single Feed Jumpers from Kit (4 per phase)
Single Feed Jumpers from Kit (4 per phase)
Bypass Input Terminal (Phase A)
Bypass Input Terminal (Phase B)
Figure 1. 9395/9395P 1000–1200 kVA UPS Single-Feed Kit
*P-16400006101*
P-1640000610 1

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