Ebasto eThermo Top Eco 20 P Operating instructions

Service Instructions
eThermo Top Eco 20 P | 30 P
English

Contents Webasto
2 9039398A_WSM_eThermo_Top_Eco_EN
Contents
1 Introduction .............................................................. 3
1.1 About this document ................................................3
1.2 Purpose of the document .........................................3
1.3 Using this document.................................................3
1.4 Use of symbols and highlighting ...............................3
1.5 Warranty and liability................................................3
1.6 Qualifications of installation personnel......................3
1.7 Spare parts ...............................................................3
1.8 Safety precautions ....................................................3
1.9 Statutory regulations governing installation ..............4
2 Information about the unit and external components
.................................................................................. 5
2.1 Overview ..................................................................5
2.2 Heater – general information ....................................6
2.3 12V wiring harness ..................................................6
2.3.1 Electrical connection of coolant pump and
vehicle fan................................................... 6
2.3.2 Vehicle battery (voltage stability) ................. 6
2.4 230V heater supply cable / extension cable..............6
2.5 External components ................................................6
2.5.1 Coolant pump ............................................. 6
2.5.2 Power cable................................................. 6
2.5.3 Fan relay...................................................... 6
3 Functional description ............................................... 7
4 Technical data ........................................................... 8
4.1 Dimensions...............................................................9
5 Malfunctions and troubleshooting .......................... 10
5.1 Cause of malfunctions ...........................................10
5.2 Table of causes of fault...........................................11
6 Function checks....................................................... 12
6.1 General information ...............................................12
6.2 Heater supply cable / extension cable......................12
6.3 Function check in the vehicle ..................................12
6.4 Activation of vehicle blower....................................12
6.4.1 Fan relay.................................................... 12
6.5 Checking coolant pump..........................................12
7 Servicing ................................................................. 13
7.1 Servicing ................................................................13
7.2 Working on the heater............................................13
7.3 Maintenance...........................................................13
7.3.1 Annual ...................................................... 13
8 Replacing the unit ................................................... 14
8.1 General information ...............................................14
8.2 Required tools ........................................................14
8.3 Removal .................................................................14
8.3.1 Preliminary Work ....................................... 14
8.3.2 Pinch off the coolant hoses.........................14
8.3.3 Release the hose clips.................................14
8.3.4 Removal .....................................................14
8.4 Installation...............................................................15
9 Packaging/storage and shipping ...............................16
9.1 General information ................................................16
9.2 Storage and transportation ......................................16
10 Wiring Diagram .........................................................17
10.1 Legend to wiring diagram........................................18
10.2 Legend for comments..............................................18
10.3 Pin assignments plug connection X1, 2-pin .............18
10.4 Pin assignments plug connection X2, 2-pin .............18
10.5 Pin assignments plug connection X9, 3-pin .............18
10.6 Cable colours ..........................................................18

Webasto Introduction | 1
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1 Introduction
1.1 About this document
This workshop manual is designed to assist trained personnel in
resolving application queries and other issues relating to the
eThermo Top Eco 20 P | 30 P.
NOTE
Do not open the heater.
If faulty always replace the complete heater.
1.2 Purpose of the document
This workshop manual is part of the product and contains all
the information required to resolve malfunctions of the eTh-
ermo Top Eco 20 P | 30 P.
1.3 Using this document
nRead and observe this workshop manual when determining
and carrying out repairs to the application or the replace-
ment of the eThermo Top Eco 20 P | 30 P.
nThe Installation Instructions and the Operating Instructions
and the important information and legal provisions con-
tained therein should always be read and observed.
1.4 Use of symbols and highlighting
DANGER
This signal word denotes a hazard with a high degree
of risk which, if not avoided, will lead to death or seri-
ous injury.
WARNING
This signal word denotes a hazard with a moderate de-
gree of risk which, if not avoided, may lead to minor or
moderate injury.
CAUTION
This signal word denotes a hazard with a low degree of
risk which, if not avoided, will lead to minor or moder-
ate injury.
NOTE
This signal word denotes a Special Technical Feature or
(if not observed) potential damage to the product.
Refers to separate documents which are enclosed or
can be requested from Webasto.
Symbol Explanation
Requirements for the following necessary ac-
tion
Necessary action
1.5 Warranty and liability
Webasto shall not assume liability for defects or damage that
are the result of the installation and operating instructions being
disregarded. This liability exclusion particularly applies for:
nmechanical damage to the equipment
ninstallation by untrained personnel
nconversion of the unit without permission from Webasto
nimproper use
nUse of non-genuine replacement units
nRepairs or device replacement not carried out by a Webasto
service workshop
nUse of unsuitable accessories
nInsufficient coolant supply before, during and after heating
mode
1.6 Qualifications of installation
personnel
The installation personnel must have the following qualifica-
tions:
nSuccessful completion of Webasto training.
nCorresponding qualification for working on technical sys-
tems.
nInstallation and operating instructions as well as the notes
it contains must be observed.
DANGER
Any work on the eThermo Top Eco 20 P | 30 P must
only be carried out by electricians qualified to carry out
electrotechnical work on high-voltage systems in
vehicles.
1.7 Spare parts
There are no spare parts for the eThermo Top Eco 20 P | 30 P
heater; the unit can only be replaced. The components, such as
the coolant pump, are available as single parts.
You can find original spare parts:
nIn the Webasto spare parts catalogue
nIn the dealer portal http://dealers.webasto.com
1.8 Safety precautions
DANGER
To avoid electric shocks, guard against electric shocks,
risk of fire and risk of damage caused by hot, moving or
sharp objects.
uDo not adapt the heater supply cables or shorten
or lengthen them yourself.
DANGER
Before working on the heater: disconnect the power
supply to the heater, the coolant pump and the vehicle
fan.
uDisconnect the negative terminal of the vehicle bat-
tery
uRemove the power cable
DANGER
To guard against electric shocks, the heater may only
be connected when the 230V socket outlet with earth-
ing contact is protected with an RCD switch (circuit
breaker) with a rated residual current of max. 30mA. If
you have any questions, please contact an authorized
electrician.
The heater may only be connected to power grids that
are protected with a minimum current and designed ac-
cordingly (10A for eThermo Top Eco 20P, 16A for
eThermo Top Eco 30 P).
The device should be properly connected to a
230V/50Hz socket outlet with earthing contact. This
should also be checked against the data on the type la-
bel.

1 | Introduction Webasto
4 / 19 9039398A_WSM_eThermo_Top_Eco_EN
DANGER
If the 230V heater supply cable(s) mounted in the
vehicle is (are) accidentally overextended, you MUST
check whether the 230V heater supply cable(s), the
connector or other parts of the vehicle heating system
have been damaged. A damaged heater supply cable
MUST be replaced by a Webasto service workshop.
DANGER
Before each use, check the power cable and 230V
socket outlet with earthing contact for defects. If you
find any defects, you must not operate the heater until
the defects have been fixed by a Webasto service work-
shop.
Before starting up the vehicle, the power cable must be
removed from the 230V socket outlet with earthing
contact and from the vehicle. Do not use the power
cable to pull the connector out of the 230V socket out-
let with earthing contact; always use the connector it-
self.
The power cable must not be connected to the 230V
power grid while coiled.
DANGER
If maintenance is not carried out, there will be insuffi-
cient or no protection from electric shocks, and this can
result in corresponding injuries. In the event of non-
compliance, Webasto is released from any liability, inso-
far as this is legally permissible.
NOTE
Observe data on type label.
NOTE
Maximum continuous operating duration of the heater:
120min.
NOTE
Make sure that the female connector of the power
cable can be plugged in without difficulty.
NOTE
Protect the connector and power cable from damage.
NOTE
At low temperatures the power cable may feel a little
more rigid; this is a characteristic of the product.
NOTE
Function of timer:
A commercially available timer switch can be used for
this purpose (230V). For outdoor use, the timer must
have protection class IP44.
If a timer switch is used, ensure there is sufficient
switching power (10A / 16A).
eThermo Top Eco 20 P : min. 10 A
eThermo Top Eco 30 P : min. 16 A
1.9 Statutory regulations governing
installation
This document is a supplement to the Operating and Installation
Instructions, which are available on the Webasto dealer portal
at https://dealers.webasto.com. The regulations of these
guidelines are binding in the scope of the Directive 70/156/EEC
and/or 2007/46/EC (for new vehicle models from 29/04/2009)
and should also be observed in countries in which there are no
special regulations. Failure to follow the installation instructions
will result in the invalidation of the type approval for the heater
and therefore invalidation of the general homologation of the
vehicle. For vehicles with an EU type approval, an entry is not
required in accordance with § 19 section 4 of appendix VIII b of
German StVZO. Country-specific registration regulations must
be complied with. The noise emissions from the Webasto eTh-
ermo Top Eco 20 P | 30 P heater are below the threshold spe-
cified in section 1.7.4.2. u) of the Machinery Directive 2006/42/
EC.
WEEE directive
This product must not be disposed of with normal
household rubbish. Dispose of this product accord-
ing to the applicable rules and regulations. Inform-
ation about proper disposal is provided by the mu-
nicipal authorities, the responsible household
waste recycling centre and/or your local distribu-
tion partner.

Webasto Information about the unit and external components | 2
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2 Information about the unit and external components
2.1 Overview
1 2 3 4 5 6
7
8
9
10
11
12
13
14
15
16
17
18
Fig.1: Overview
Relay bracket eThermo Top Eco 20 P | 30 P Coolant inlet
Vehicle blower relay X1 (connection for coolant pump and vehicle
fan relay)
Coolant outlet
Installation cable X2 (voltage compensation for battery and
fuses)
Earth connection 12V
Earth connection 230 V Coolant pump connector 12V wiring harness
Connector bracket Coolant pump adapter cable Fuse holder
Power cable Coolant pump Vehicle fan wiring harness

2 | Information about the unit and external components Webasto
6 / 19 9039398A_WSM_eThermo_Top_Eco_EN
2.2 Heater – general information
The eThermo Top Eco 20 P | 30 P works together with the
vehicle heating system to preheat the cab and engine in parking
heating mode.
The water heater eThermo Top Eco 20 P | 30 P is available in
two variants:
neThermo Top Eco 20 P with 2kW heating capacity
neThermo Top Eco 30 P with 3kW heating capacity
The eThermo Top Eco 20 P | 30 P operates independently from
the vehicle engine.
The heater is integrated in the cooling system and the electrical
system of the vehicle.
A power pack is built into the heater to supply the coolant
pump and assist the vehicle battery.
2.3 12V wiring harness
See also Fig. 12.
2.3.1 Electrical connection of coolant pump and
vehicle fan
The coolant pump is supplied with 12V voltage by the heater
(connector X1). If the heater is switched on and in operation,
the coolant pump also starts up and remains switched on dur-
ing operation.
The fan relay for switching on the vehicle fan is also supplied
with 12V voltage at the same connection. The fan relay also re-
mains switched on during operation.
2.3.2 Vehicle battery (voltage stability)
The heater wiring harness is connected to the vehicle battery.
During operation of the heater, the charge state of the vehicle
battery is maintained to the extent possible. The power con-
sumption of the coolant pump and of the vehicle battery cause
only a slight reduction in the charge state of the vehicle battery.
2.4 230V heater supply cable /
extension cable
In the vehicle:
The 230V power supply to the heater is provided via a special
cable (installation cable with earth connection) on the heater. If
the distance between the heater and the integrated connector
is larger than the length of the installation cable, an extension
cable is installed. When the installation cable is connected to
the extension cable, the safety interlock is fitted.
2.5 External components
2.5.1 Coolant pump
The coolant pump U4847 Econ ensures a flow rate of the
coolant in the heater and heater circuit of the vehicle. The
pump is switched on by the control unit and runs continuously
during heater operation. The coolant pump is a circulating
pump.
The coolant pump has a 2-pin connector socket and is connec-
ted to the heater wiring harness.
The coolant pump must not be used again if it has been
dropped or knocked over.
Fig.2: Coolant pump installation position
2.5.2 Power cable
The power cable supplies the eThermo Top Eco 20 P | 30 P with
230V domestic electricity. To do this, the cable is connected to
the plug on the vehicle and then to the domestic earthing con-
nector.
2.5.3 Fan relay
The vehicle fan is switched on or off via the fan relay.
See also Fig. 12.

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3 Functional description
The eThermo Top Eco 20 P or the eThermo Top Eco 30 P is an
electric water heater with coolant temperature control and in-
tegrated power pack.
The necessary, continuous coolant flow is provided by a coolant
pump. The heater is connected to the 220V to 230V domestic
power grid.
Heating mode starts as soon as the power supply is established.
This happens as soon as the power cable connected to the
vehicle connection is inserted into the socket.
To switch off, the power cable is first removed from the socket
outlet with earthing contact and then from the vehicle connec-
tion.
Once the heater is activated, heating mode is controlled auto-
matically as a function of the temperature. To generate heat,
the heating coil in the heater housing is heated by electrical
means (immersion heater principle).
Standard temperature range (standard values) in °C
nSwitches off at T > 70°C
nSwitches back on at T < 55°C
The coolant temperature is monitored by the sensor system in
order to protect the heater from overheating.

4 | Technical data Webasto
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4 Technical data
Heater eThermo Top Eco 20 P eThermo Top Eco 30 P
Design Water heater (electrical operation)
Power connection [V] (50Hz) 220 - 230
Heater output (kW) 2 3
Operating voltage [V] (50Hz) 220 - 230
Output voltage [V] 12.0 - 14.0
Rated power consumption over control range [kW] 2 3
Permissible ambient temperature (operation) [°C] –40 to +80
Permissible ambient temperature (storage) [°C] –40 to +120
Permissible working pressure [bar] < 2.5
Capacity of the heat exchanger [I] 0.25
Heater dimensions [mm] 181x133x91
Heater weight, empty [kg] 1.4
IP class Heater IP 5K4K, IPX9K
Coolant pump (12 V)
Volume flow against 0.14bar [l/h] 450
Rated voltage [V] 12
Operating voltage range [V] 10.5 -17
Rated power consumption [W] 14
Dimensions of coolant pump (length) [mm] 109
Diameter Ø [mm] 48.5
Weight [kg] 0.3
NOTE
The technical data apply under following conditions:
Rated voltage: 12V / 230V
Air pressure: 1013 hPa
Relative humidity: 50%,
Ambient temperature: +20 °C
Geodetic height: 0 m above sea level
The standard tolerances of ±10 % for heaters shall apply if no limits are specified.

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4.1 Dimensions
181
133
Fig.3: side
91
133
Fig.4: Front

5 | Malfunctions and troubleshooting Webasto
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5 Malfunctions and troubleshooting
5.1 Cause of malfunctions
A malfunction is caused when there is one or more faults occur.
Possible faults are:
nOvervoltage / Undervoltage
nmalfunctions of all components, e.g. due to short-circuit or
break,
noverheating of heater,
nIncorrect installation position of the heater, see Fig. 5
91
133
Fig.5: Check installation position
nIncorrect installation of the coolant pump, see
„chapter2.5.1.

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5.2 Table of causes of fault
Symptom Possible cause Corrective measures
Heater not responding, compon-
ent (coolant pump, vehicle fan)
not starting up.
n230V power supply not
connected
n230V cable connection not
present
nHeater faulty
nWiring harness faulty
nFuse blown.
n230V power supply – check that the power cable is
connected correctly and supplied by the 230V domestic
power grid; check domestic fuses if necessary.
n230V cable connection – check cable and connections
nHeater – check wiring connections, replace heater if ne-
cessary
nWiring harness – check connections, check fuse and re-
place if necessary.
Coolant pump not running, heater
and vehicle fan working.
nCoolant pump defective
nWiring harness faulty
nFuse blown.
nCoolant pump – check wiring connection, check opera-
tion and replace if necessary
nHeater – check wiring connections, replace heater if ne-
cessary
nWiring harness – check connections, check fuse and re-
place if necessary.
Coolant pump and vehicle fan not
starting up, heater heats up.
n230V supply voltage too
low
nWiring harness faulty
nFuse blown
nHeater faulty
n230V power supply – check that the power cable is
connected correctly
n230V cable connection – check cable and connections
nHeater – check wiring connections, replace heater if ne-
cessary
nWiring harness – check connections, check fuse and re-
place if necessary.
Vehicle fan not running, heater
and coolant pump working.
nWiring harness faulty
nFuse blown
nWiring harness – check connections
nCheck fuse and replace if necessary.
Heater not responding, all com-
ponents (coolant pump, vehicle
fan) running.
nHeater faulty
nFuse blown.
nCheck fuse and replace if necessary.
nCheck heater – replace heater if necessary
Heater not starting, coolant pump
and vehicle fan starting up briefly.
Charge state of vehicle battery
very low.
nCharge battery
nSelect lower fan speed.

6 | Function checks Webasto
12 / 19 9039398A_WSM_eThermo_Top_Eco_EN
6 Function checks
6.1 General information
This section describes the checks and settings carried out on the
heater and its components in installed and uninstalled state.
6.2 Heater supply cable / extension
cable
nCheck earth connection of installation cable.
nCheck installation cable connections; insert again securely
or replace installation cable, as necessary.
nCheck extension cable connections; insert again securely or
replace extension cable, as necessary.
6.3 Function check in the vehicle
Check the following points:
1. Set the vehicle fan:
– Set the fan speed of the vehicle fan (see vehicle owner’s
operating instructions).
2. Check the fresh air inlet:
– This should be continuous.
– This must be free of foreign objects (snow, leaves etc.)
(replace pollen and dust filter if necessary).
3. Check coolant circuit:
– Bleed in accordance with vehicle manufacturer's spe-
cifications.
4. Switch on the eThermo Top Eco 20 P | 30 P
– The coolant pump should run. This can be checked by
listening.
– The vehicle fan is generally activated by the eThermo
Top Eco 20 P | 30 P after the heater is switched on.
5. Check heating action:
– Heater is switched on and heats up
– Check heating action at the outflow nozzles of the
vehicle fan (depending on outside temperature, approx.
20 minutes after switching on).
6.4 Activation of vehicle blower
Check wiring of vehicle fan for damage, break and short-circuit,
see „chapter10.
uCheck fuse
uCheck vehicle fan relay
uCheck switch signal at the relay, ground and voltage (aud-
ible)
NOTE
If there is a malfunction of the vehicle fan, please refer
to the vehicle manual.
6.4.1 Fan relay
Check connections to the extension cable and installation cable.
Replace cable or fan relay if necessary.
6.5 Checking coolant pump
uCheck coolant temperature.
uFunction check (listen for operation).
uCheck cable connection and installation position.

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7 Servicing
7.1 Servicing
This section describes the servicing jobs that can be carried out
on the heater and its components when installed.
To maintain the functional reliability of the heater, the specified
servicing jobs should be carried out before or after each heating
period.
7.2 Working on the heater
DANGER
Before working on the heater: disconnect the power
supply to the heater, the coolant pump and the vehicle
fan.
uDisconnect the negative terminal of the vehicle bat-
tery
uRemove the power cable
DANGER
To avoid electric shocks, guard against electric shocks,
risk of fire and risk of damage caused by hot, moving or
sharp objects.
uDo not adapt the heater supply cables or shorten
or lengthen them yourself.
NOTE
uCollect the coolant running out of the system in a
suitable container.
uBlock or disconnect coolant hoses.
DANGER
To avoid electric shocks and guard against electric
shocks and damage to people or objects
uIt is not permitted to repair the heater. If faulty, the
entire heater must be replaced.
Once the heater and all coolant-carrying components have been
installed, the entire coolant system should be filled, bled and
checked for leaks at the system pressure as specified by the
vehicle manufacturer (see Technical Data). Refer to the general
installation instructions and the vehicle-specific installation in-
structions for repairs that require the heater to be installed in a
different position.
7.3 Maintenance
7.3.1 Annual
NOTE
Check connector and power cable for damage.
uProtect the contact pins of the integrated connector (in the
vehicle) against corrosion. Use a spray that is approved for
electrical contacts.
uCheck the heater supply cables for damage.
uReplace damaged parts.
uCheck the following points:
nCheck the electrical connections for contact corrosion and
firm seating.
nCover for integrated connector
nPower cable
n12V wiring harness
n12V supply cable to the coolant pump
n12V supply cable to the vehicle fan
nCheck coolant system for leaks (cracks in the coolant hose,
pressure test if necessary)
After testing:
uStart up the heater
Check the following points:
nCoolant pump is running
nCheck coolant system for leaks
nVehicle fan is running
nCoolant system heats up
nVehicle interior heats up

8 | Replacing the unit Webasto
14 / 19 9039398A_WSM_eThermo_Top_Eco_EN
8 Replacing the unit
8.1 General information
NOTE
It is not permitted to repair the heater. If faulty,
the entire heater must be replaced.
8.2 Required tools
Tool description Description Amount
Coolant hose-clip
pliers
1
Coolant hose pinch-
off pliers
2
Water pump pliers 1
Socket wrench in-
sert TORX® E10
1
Jaw spanner size 3 1
- Ratchet with exten-
sion
1
8.3 Removal
8.3.1 Preliminary Work
NOTE
eThermo Top Eco 20 P | 30 P must have cover caps on
the coolant connection pieces. If the caps are not
present, seal off the coolant connection pieces. Coolant
must not leak out during installation and removal.
üBefore removal, make sure there is sufficient space to re-
move and reinstall the eThermo Top Eco 20 P | 30 P
without damage.
üThe coolant system must not be pressurised
uIf necessary, remove additional parts so that the heater can
be removed and reinstalled safely
uOpen the vehicle coolant expansion tank
8.3.2 Pinch off the coolant hoses
NOTE
The coolant pump is not self-priming. The coolant
pump must be filled with coolant before putting into
operation.
uPosition the coolant hose pinch-off pliers
uTighten the pinch-off pliers so that coolant cannot escape
and there is space to remove the eThermo Top Eco 20 P | 30
P.
8.3.3 Release the hose clips
Fig.6: Position the coolant hose-clip pliers
Fig.7: Remove the hose clip from the flange
uPosition the coolant hose-clip pliers on the coolant hose
uTighten the clip pliers
uPull the hose clip from the flange
uRemove the clip pliers
uCollect any coolant that runs out in a suitable container
8.3.4 Removal
91
133
Fig.8: eThermo Top Eco 20 P | 30 PDetach the connector

Webasto Replacing the unit | 8
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X2 X1
Fig.9: Reverse of eThermo Top Eco 20 P | 30 P connector
Fig.10: Bracket for eThermo Top Eco 20 P | 30 P (example)
91
133
Fig.11: eThermo Top Eco 20 P | 30 P removal
uRemove 230V heater supply cable lock on the heater
uPull off the 230V heater supply cable
uPull off the 12V connections
uRemove the bracket screws
uPull off the coolant hoses.
uCollect coolant in a suitable container.
uRemove the eThermo Top Eco 20 P | 30 P.
uCompletely drain the eThermo Top Eco 20 P | 30 P.
uAttach protective caps to the coolant inlet and coolant out-
let.
8.4 Installation
Installation is in the reverse order to removal.
Specific instructions are provided for installation and removal.

9 | Packaging/storage and shipping Webasto
16 / 19 9039398A_WSM_eThermo_Top_Eco_EN
9 Packaging/storage and shipping
9.1 General information
NOTE
The temperatures during transportation and storage
must not drop below or exceed the ambient temperat-
ures defined in the technical data.
See Technical data.
The heater and/or its external components that are being sent
to Webasto for testing or repair must be cleaned and packaged
in such a way that they are protected from mechanical damage,
soiling and environmental influences during handling, transport-
ation and storage.
9.2 Storage and transportation
Recommendations for:
nSending in the heater:
uThe heater must be completely empty.
nPackaging and shipping:
uMake sure that the remaining coolant cannot leak out.
Close off the coolant connection pieces with dummy plugs.
nStorage and packaging:
– The heater can be stored in any position.
– Cover the heater and protect the heater against dust,
dirt and moisture.
– Do not store the heater with chemicals or vapours, e.g.
fuels, battery fluids or brake fluids.
– Dirt, water or chemicals must not get into the heater
through the openings, see above.
– The electrical contacts must be protected from mechan-
ical damage.
– Always store the heater in the original or similar pack-
aging in a closed room.
nTransporting the heater:
The heater can be transported in any position in suitable pack-
aging.
nRemoving the delivery packaging:
uGrasp the heater suitably at the heat exchanger (aluminium
and steel parts) and remove it.
The type label and the surface of the heater should be protec-
ted from damage by placing suitable material under it (e.g.
cardboard).

Webasto Wiring Diagram | 10
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10 Wiring Diagram
9035848A05
Fig.12: Wiring DiagrameThermo Top Eco 20 P | 30 P

10 | Wiring Diagram Webasto
18 / 19 9039398A_WSM_eThermo_Top_Eco_EN
10.1 Legend to wiring diagram
No. Description Remarks
A1 Heater e Thermo Top Eco
A2 Control unit Power pack
A3 Control unit Fan controller
A6 Relay socket with fuses
A7 Gateway LIN
PWM
Fan controller
B1 Thermostat Control thermostat
B2 Thermostat Overheating protection
F1 Fuse 25A Blade fuse DIN 72581-3
F2 Fuse 5 A Blade fuse DIN 72581-3
F3 Fuse 3A Blade fuse DIN 72581-3
F4 Fuse 16A
F5 Fuse 25A Blade fuse DIN 72581-3
F6 Fuse 1A Blade fuse DIN 72581-3
FI Earth leakage cir-
cuit breaker
K1 Relay Vehicle blower
M1 Motor Circulation pump
M2 Motor Vehicle blower
R1 Tubular heating
element
R2 Ballast resistor Current limitation
S1 Switch Vehicle blower
S2 Switch Vehicle blower
V1 Diode
X1 2-pin plug con-
nection
To Item A1
X2 2-pin plug con-
nection
To Item A1
X3 3-pin plug con-
nection
To Item M1
X6 3-pin plug con-
nection
Connector with hinged lid
X9 3-pin plug con-
nection
To Item A1
X11 4-pin plug con-
nection
To Item A6
X12 4-pin plug con-
nection
To Item A6
0000015563A7
10.2 Legend for comments
No. Description
Positive signal for activation of vehicle fan
Fuse for vehicle blower (fuse present in vehicle)
Air-conditioning control unit
10.3 Pin assignments plug connection
X1, 2-pin
No. Description
1 Circulating pump positive
2 Circulating pump negative
10.4 Pin assignments plug connection
X2, 2-pin
No. Description
1 Battery plus (terminal 30)
2 Battery minus (terminal 31)
10.5 Pin assignments plug connection
X9, 3-pin
No. Description
1 Neutral conductor N
2 Protective earth conductor PE
3 Outer conductor L
10.6 Cable colours
Abbreviation Colour Abbreviation Colour
bl blue rt red
br brown sw black
ge yellow vi violet
gr grey ws white
or orange

Ident No. 9039398A • 07/19 • Errors and omissions excepted • © Webasto Thermo & Comfort SE
These are the original instructions. The English language is binding.
You can request your language if it is missing. The telephone number of each country can be found in the Webasto ser-
vice centre leaflet or the website of the respective Webasto representative of your country.
www.webasto.com
Webasto Thermo & Comfort SE
Postfach 1410
82199 Gilching
Germany
Company address:
Friedrichshafener Str. 9
82205 Gilching
Germany
Technical Extranet: https://dealers.webasto.com
Only within Germany
Tel: 0395 5592 444
Mail: [email protected]
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