Ecoological AeroBox User manual

www.ecoological.com ©2017 ECOOLOGICAL LLC AB Standard Assembly 10-2017
www.ecoological.com ©2017 Ecoological 10/2017
Installation Manual-Standard
-INSTALLATION TIME-
Approximate installation time: 30-45 minutes, based on installer
-TOOLS REQUIRED-
-PARTS INCLUDED-
Read all instructions before installing or using this product. The AeroBox™ will fit most full-size truck beds
that have >58.5 inch tailgate opening, including liner thickness. Please view our helpful installation video and
FAQ’s on our website, or call customer service at [phone] if you have additional questions. Any
modification or unintended use of this product shall immediately void all manufacturer’s warranties. The
manufacturer disclaims all liability for injuries to persons or property resulting from any modifications to,
unintended use, or improper assembly of this product.
AEROBOX™ WHEEL INSTALLATION
1. Place AeroBox™ upside down on clean surface
2. Locate the threaded inserts in the wheel pocket
3. Insert the axle (wheel bolt) through the bearing on the
wheel and thread in to the threaded insert using ½ inch
wrench or socket until tight. Do not overtighten.
4. Repeat for remaining wheel.
•Phillips screwdriver
•5/16”-18 x 1.5”bolt and washer
•Center punch
•Drill
•5/16”and 1/2”wrenches or sockets
•9/64”, 3/8”, 1/2”drill bits -
Standard AeroBox™, complete with door, (2) keyed cam locks, and load floor
Kit #1: All Assemblies –Wheels
•(2) Wheels
•(2) Axle bolts
•(2) Main door keys
Kit #3C: Standard Assembly –Hardware
•(2) 5/16-18 x 2 in. thumb screws
•(2) 5/16-18 Nylock™ flanged nuts
•(2) Threaded rivet inserts
•(1) Threaded insert install tool
Kit #3B: Standard Assembly –Rubber Feet
•(4) Rubber Feet
•(4) #6-32 X ¾ inch screws for rubber feet
•(4) #6-32 hex nuts and (4) #6 split washer
1. While in upside down position, drill 9/64 inch hole at the center mark of each foot location
2. Position AeroBox™ with door side up
3. Insert #6 X ¾ inch machine screw through the bumper foot and through drilled hole.
4. Install split washer and nut on to screw by accessing through AeroBox™ door opening
5. Repeat for remaining bumper feet
Note: Rubber feet help keep AeroBox from sliding. In some cases, you may prefer to
leave off rubber feet for easier sliding.
RUBBER FEET INSTALLATION

www.ecoological.com ©2017 ECOOLOGICAL LLC AB Standard Assembly 10-2017
www.ecoological.com ©2017 Ecoological 10/2017
Installation Manual-Standard
1. Place AeroBox™ in upright position and slide it in to the tailgate opening of your truck until the door of
the AeroBox™ would be flush with the tailgate when the tailgate is closed. The AeroBox™ should be
centered in the opening. Make sure there will be no interference with closing the tailgate by closing the
tailgate with the box in position.
2. With the AeroBox™ in desired location, center punch a hole location roughly centered in the load floor
hand access cut-out and the channel at the base of the AeroBox™ as shown below for both the left-side
and right-side attachment locations. Drill a 3/8” inch hole through the floor of the AeroBox™ only. Make
sure hole location will land on flat area on truck bed surface (not on side of corrugation). If not, reposition
box.
3. Using previously drilled holes as guides, drill through the truck bed floor (and liner, if present) at both
locations.
Do not move AeroBox™ until both holes are drilled. Re-check alignment, if necessary.
4. Remove the AeroBox™ and re-drill/enlarge the holes in the truck bed with a 1/2” drill.
THUMBSCREW ATTACHMENT INSTALLATION

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www.ecoological.com ©2017 Ecoological 10/2017
Installation Manual-Standard
-CARE-
5. To secure threaded rivet insert, assemble two washers on a 5/16”- 18 bolt x 1 ½” min. (not included) and
extend bolt through hole in threaded rivet assembly tool. Thread insert on to bolt until tight and place the
threaded rivet insert through the previously drilled hole in the truck bed floor. Grasp threaded rivet
assembly tool tightly (use protective gloves) to keep it from rotating and flush with sheet metal while
tightening bolt with 1/2“ socket, wrench, or impact wrench, until threaded rivet insert is fully compressed
(clamped tight on to sheet-metal). Be careful not to overtighten to avoid stripping threads. Unscrew the
bolt when finished and repeat on other side.
Note: Bolt will be difficult to turn at first, gets easier as rivet insert begins to compress, then very difficult
when fully compressed.
Hint: When a drop-in liner is present, the liner will need to be raised up so the threaded rivet will clamp
directly to the truck bed sheet metal floor.
6. To secure your AeroBox™ in the truck bed, slide it into position, open the door, and insert the thumbscrew
fastener through the drilled hole in the floor. Align thumbscrew with the threaded insert and tighten until
flanged nut bottoms out on AeroBox. Repeat for the other side. In this configuration, the tailgate is used as
an additional constraint and must be closed to fully secure the AeroBox™ when vehicle is in motion.
Note: Thumb screw comes pre-assembled with a nylock nut with the flanged side pointing toward the
insertion end. The nylock nut can be adjusted up or down, depending on the required clamp range.
Hint: Adjust the nut so thumb screw extends just a few turns in to the threaded rivet insert when fully
tightened. This will keep the number of rotations required to tighten down box to a minimum, saving you time.
Note: Fasteners can be tethered to the box with string to keep them from being misplaced.
Warning: Placing heavy items in the AeroBox™ combined with rough terrain and/or heavy braking could result
in your AeroBox™ coming loose and/or damage to the attachment assembly. If supplied hardware is not
suitable for your situation, alternative hardware can be used at your discretion to secure the AeroBox™.

www.ecoological.com ©2017 ECOOLOGICAL LLC AB Standard Assembly 10-2017
www.ecoological.com ©2017 Ecoological 10/2017
Installation Manual-Standard
RETURN POLICY
EcoologicalTM strives to supply products which you will love. If you are not completely satisfied with your purchase, you may return a product within 30
days of receiving your order. The product must be in new condition and include original packaging,allparts and paperwork. EcoologicalTM does not
accept returns of used products or products returned more than 30 days after delivery. All returns require authorization and a valid return
authorization (RA) number.
RETURN INSTRUCTIONS FOR NEW PRODUCTS
If you have decided to return aproduct, you will need a Return Authorization (RA) number.All returns require an RA number. A RAnumber can be
obtained by contacting the EcoologicalTM customer service department at 1-866-300-9606. Please beprepared to give your order number, product
description, and the reason for the return. You will be given a RA number and instructions to return the product. When the product arrives at
EcoologicalTM, it will be inspected. Upon verifying the product has not been used and is still in new condition, your account will be credited. The credit
will equal the cost ofthe product less a 15% restocking fee. Outbound and return shipping costs are not refundable. Please remember, only new and
unused products can bereturned. A return must be initiated within 30 days of receiving your order. Credit will not be given for returnswithout a valid
RA number, original packaging, missing parts orpaperwork. Please allow 5-10 business days to process your return credit after it has arrived at
EcoologicalTM.
RETURN INSTRUCTIONS FOR WRONG OR DEFECTIVE PRODUCTS
If you received the wrong product or a defective product, please contact the EcoologicalTM customer service department at 1-866-300-9606 within 30
days of receiving yourorder. Be prepared to give your order number and the reason for the return. You will be given a RA number and instructions to
return the product. When theproduct arrives at EcoologicalTM, it will be inspected. Upon verifying the product was shipped incorrectly or has a
manufacturer’s defect, you will be contacted and will have the option of receiving a replacement product or a refund. Replacement product will be
sent to you at no additional cost. If you choose a refund, your account will be credited the full cost ofthe product including outbound and return
shipping. Please remember, a return must be initiated with 30 days of receiving your order. A valid RA number, original packaging, all parts and
paperwork must accompany your return. Please allow 5-10 business days to process your return credit after it has arrived at EcoologicalTM.
LIMITED LIFETIME WARRANTY
Ecoological LLC is proud to provide a Limited Lifetime Warranty of its products to the original purchaser. This warranty covers
against manufacturer defects related to workmanship or materials. Surface finish/color is covered for up to 3 years from the
purchase date. This warranty will apply to the product when it is used under normal conditions and for its intended purpose. The
warranty does not cover, nor can Ecoological be held responsible for, normal wear and tear, damage caused by modifications or
alterations, unintended uses, improper installation, neglect, or accidents. Ecoological is not responsible or liable for personal
property which is stored in, or interacts with Ecoological products. Furthermore, Ecoological will not be held liable for direct,
indirect, or incidental or consequential damages resulting from the use of the product. If Ecoological determines that there is a
covered defect, Ecoological will replace the product with the same or similar product, or at Ecoological’s sole option, refund the
product purchase price.